Challenger MT500D Series MT 515D MT 525D MT 535D MT 545D Operator Instruction Manual 4373494M2

Description

Challenger MT500D Series MT 515D MT 525D MT 535D MT 545D AutoPower IV – AutoPower VI Operator Instruction Manual 4373494M2 – PDF DOWNLOAD

CHALLENGER MT500D SERIES MT 515D MT 525D MT 535D MT 545D OPERATOR INSTRUCTION MANUAL 4373494M2:

IMAGES PREVIEW OF THE MANUAL:

FILE DETAILS:

Challenger MT500D Series MT 515D MT 525D MT 535D MT 545D AutoPower IV – AutoPower VI Operator Instruction Manual 4373494M2 – PDF DOWNLOAD

Size : 30.4 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Maintenance Manual
Model: Challenger EU Tractor MT515D MT525D MT535D MT545D AutoPower IV-VI
Date: 2012
Number of Pages: 196 Pages
Part Number: 4373494M2

DESCRIPTION:

Challenger MT500D Series MT 515D MT 525D MT 535D MT 545D AutoPower IV – AutoPower VI Operator Instruction Manual 4373494M2 – PDF DOWNLOAD

Foreword :

We would like to welcome you to the ever-growing number of people who own a Challenger tractor; people who appreciate quality. We are proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully.

• The pages that follow contain vital information on your tractor; please read them carefully. Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to be completely satisfied.
• Please leave this Operator’s Manual in the tractor if resold. The subsequent owner will need the information it contains. All information and specifications in this manual are up to date at the time of publication.
• However, our ongoing policy to improve our products obliges us to reserve the right to make alterations at any time without notice. Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted on your tractor. This Operator’s Manual complies with Directive 2010/52 EC.

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT500D Series MT 515D MT 525D MT 535D MT 545D AutoPower IV – AutoPower VI Operator Instruction Manual 4373494M2 – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 9
1 1 Introduction 11
1 1 1 Introduction – Safety instructions 11
1 2 Safety – Symbols and terms 13
1 2 1 Safety – Symbols and terms 13
1 3 Safety signs and instructions 14
1 3 1 Checking and replacing the safety signs and instructions 14
1 3 2 Presentation and location of the safety signs and instructions 15
1 4 General safety instructions 20
1 4 1 Awareness of the safety instructions and symbols 20
1 4 2 Operator familiarity in the use of the tractor 20
1 4 3 Filling the fuel tank 21
1 4 4 Getting into and out of the cab 22
1 4 5 Mandatory procedure before dismounting the tractor 22
1 5 Special safety instructions for preparing the tractor for use 23
1 5 1 Protective clothing 23
1 5 2 Activated carbon filter information 23
1 5 3 Safety devices and items 25
1 5 4 Checking the tractor 26
1 6 Specific safety instructions for starting the tractor 28
1 6 1 Protection of persons other than the operator 28
1 6 2 Start up safely 28
1 6 3 Checks to be carried out after start-up 29
1 7 Specific safety instructions for using the tractor 30
1 7 1 General instructions 30
1 7 2 Protection of persons other than the operator 31
1 7 3 Overturning 31
1 7 4 Tractor towing 34
1 7 5 Road use 34
1 7 6 Power take-off 35
1 7 7 Implements 36
1 7 8 Front-end loader 39
1 8 Specific safety instructions for servicing the tractor 40
1 8 1 Pollution warning to observe when servicing the tractor 40
1 8 2 General instructions 40
1 8 3 Handling instructions 41
1 8 4 Special instructions for cleaning the tractor 43
1 9 Protective structures 44
1 9 1 Protective structures: use and accreditation 44
1 9 2 Cab or ROPS {depending on model) 44
1 9 3 Seat belt 44
1 9 4 Instructor seat 45
1 10 Warranty 46
1 10 1 General 46
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 46
1 10 3 Warranty procedure 46
1 10 4 Procedure to follow if changing region 46
1 10 5 Servicing during and after the warranty period 47
1 10 6 California emission control warranty statement 47
MT500D AutoPower IV, MT500D AutoPower VI – NA
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Table of contents
1 10 7 California emission reduction control warranty for the United States and
Canada 50
2 Maintenance 55
2 1 Service guide 57
2 1 1 Service guide 57
2 2 Cab 60
2 2 1 Air-conditioning system: Condenser 60
2 2 2 Air-conditioning system: Checking the air conditioning system 60
2 2 3 Cab air filter 60
2 2 4 Cab attachment 61
2 2 5 Windshield washer 62
2 3 Engine 63
2 3 1 Recommended products 63
2 3 2 Fuel 63
2 3 3 Biodiesel fuel 65
2 3 4 DEF 66
2 3 5 6-cylinder SisuDiesel engine 67
2 3 6 Engine oil level check 68
2 3 7 Draining the engine oil 68
2 3 8 Replacing the engine oil filter 69
2 3 9 Replacing the urea filter 69
2 3 10 Fuel system: Fuel prefilter 70
2 3 11 Fuel system: Fuel filter 71
2 3 12 Checking and cleaning the fuel cooler 71
2 3 13 Fuel system: water separator prefilter 72
2 3 14 Fuel system: bleeding 73
2 3 15 Fuel system: Fuel injection pump, regulator and injectors 73
2 3 16 Fuel system: e3 SCR Technology engine injection 73
2 3 17 Air filter 73
2 3 18 Cooling system 74
2 3 19 Checking the fan/alternator/air conditioning Poly-V belt 76
2 3 20 Replacing the fan/alternator/air conditioning belts 76
2 4 Transmission 78
2 4 1 Recommended products 78
2 4 2 Checking the transmission oil level 78
2 4 3 Draining the transmission oil 79
2 4 4 Filtering the Open Center hydraulic system 83
2 4 5 Filtering the Closed Center hydraulic system 84
2 4 6 PowerShuttle 84
2 4 7 25-micron circuit closer filtering (50 kph (31 mph) version) 85
2 4 8 Checking and cleaning the transmission oil cooler 85
2 4 9 Lubricating the rear wheel bearings 86
2 4 10 Lubricating the rear PTO shaft 86
2 5 Brakes 87
2 5 1 Recommended products 87
2 5 2 Checking the regulator filter 87
2 5 3 Bleeding the brake system 87
2 5 4 Compressed air system protection 89
2 6 Front power take-off 91
2 6 1 Recommended products 91
2 6 2 Draining oil 91
2 6 3 Lubricating the front PTO shaft 91
2 7 Front axle and steering 92
2 7 1 Recommended products 92
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 92
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 92
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2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 93
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 93
2 7 6 Four-wheel drive front axle: lubrication 94
2 8 Linkage 97
2 8 1 Lift rams: lubrication 97
2 9 Linkage 98
2 9 1 Recommended products 98
2 9 2 Three-point linkage LUBRICATION 98
2 9 3 Front linkage: lubrication 98
2 9 4 Ball hitch: lubrication 100
2 10 Electrical equipment 101
2 10 1 Batteries 101
2 10 2 Alternator 101
2 10 3 Power socket (ASAE) 101
2 10 4 Adjusting the headlights 103
2 10 5 Fuse box description 103
2 10 6 Battery isolator 112
2 11 Pressure washing 114
2 11 1 Pressure washing 114
2 12 Storing your tractor 115
2 12 1 Storing your tractor 115
2 12 2 Storing DEF 115
2 13 Faults and solutions 116
2 13 1 General table of faults 116
2 13 2 Indicator light panel 118
2 13 3 Indication of faults 124
2 13 4 Instrument panel error codes 126
2 13 5 SisuDiesel Tier 4i engine error codes 128
2 13 6 Transmission error codes for AutoPower IV/AutoPower VI 141
2 13 7 PTO error codes for AutoPower IV/AutoPower VI 144
2 13 8 Suspended front axle error codes 145
2 13 9 Error codes for linkage without multifunction armrest 145
2 13 10 Error codes for linkage with multifunction armrest 146
2 13 11 Suspended cab error codes 147
2 13 12 Arm rest error codes 14 7
2 13 13 Hydraulic valve error codes 148
2 13 14 Air conditioning error codes 148
3 Technical specifications 151
3 1 General specifications 153
3 1 1 Model MT515D AutoPower IV 153
3 1 2 Model MT525D AutoPower IV 154
3 1 3 Model MT525D AutoPower VI 155
3 1 4 Model MT535D AutoPower VI 156
3 1 5 Model MT545D AutoPower VI 157
3 2 Cab 158
3 2 1 Noise levels (dB(A)) at operator’s ears 158
3 2 2 Level of vibration felt through the seat 158
3 3 Engine 159
3 3 1 Engine specifications 159
3 3 2 Fuel system and air filter 159
3 3 3 COOLING 160
3 3 4 Tightening torques 160
3 4 Transmission 161
3 4 1 Forward speed at maximum speed with AutoPower IV transmission, 40
kph (25 mph) and 20 8R38 tires 161
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3 4 2 Forward speed at maximum speed with Dyna-6 transmission, 40 kph
(25 mph) and 20 8R38 tires 162
3 4 3 Forward speed at maximum speed with Dyna-6 transmission, 50 kph
(31 mph) and 20 8R38 tires 164
3 4 4 Gearbox 166
3 4 5 Gearbox 166
3 4 6 Final drives 166
3 4 7 Final drives 166
3 4 8 Rear differential lock 166
3 5 Brakes 167
3 5 1 Brake technical specifications 167
3 6 Front axle and steering 168
3 6 1 Four-wheel drive front axle 168
3 6 2 Steering 168
3 7 Power take-off 169
3 7 1 Specifications 169
3 7 2 Tightening torques 169
3 8 Linkage 170
3 8 1 Rear linkage 170
3 9 Auxiliary hydraulics 171
3 9 1 Hydraulic system 171
3 10 Electrical equipment 172
3 10 1 Electrical equipment technical specifications 172
3 11 Wheels and tires 173
3 11 1 Rim 173
3 11 2 Tires 173
3 11 3 Tightening torques 173
3 12 Capacities and dimensions 17 4
3 12 1 Capacities 174
3 12 2 Dimensions and weights 175
3 12 3 Attachment points: AutoPower IV/AutoPower VI models without front
linkage 178
3 12 4 Attachment points: AutoPower IV/AutoPower VI models with front linkage 180
4 Accessories 183
4 1 Cab 185
4 1 1 Cab accessories 185
4 2 Engine 186
4 2 1 Engine accessories 186
4 3 Front axle and steering 187
4 3 1 Front axle and steering accessories 187
4 4 Power take-off 188
4 4 1 Power take-off accessories 188
4 5 Linkage 189
4 5 1 Linkage accessories 189
4 6 Auxiliary hydraulics 190
4 6 1 Auxiliary hydraulics accessories 190
4 7 Wheels and tires 191
4 7 1 Wheels and tires accessories 191
5 Appendix 193
5 1 Conversion table 195
5 1 1 Conversion table 195

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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