Challenger MT500D Series MT 525D MT 535D MT 545D TechStar CVT Deluxe & Premium Version Operator Instruction Manual ACT0001120

Description

Challenger MT500D Series MT 525D MT 535D MT 545D TechStar CVT Deluxe & Premium Version Operator Instruction Manual ACT0001120 – PDF DOWNLOAD

DESCRIPTION:

Challenger MT500D Series MT 525D MT 535D MT 545D TechStar CVT Deluxe & Premium Version Operator Instruction Manual ACT0001120 – PDF DOWNLOAD

Foreword :

We would like to welcome you to the ever-growing number of people who own a Challenger tractor; people who appreciate quality. We are proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully. The pages that follow contain vital information on your tractor; please read them carefully.

• Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to be completely satisfied.
• Please leave this Operator’s Manual in the tractor if resold. The subsequent owner will need the information it contains. AII information and specifications in this manual are up to date at the time of publication.
• However, our ongoing policy to improve our products obliges us to reserve the right to make alterations at any time without notice. Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted on your tractor. This Operator’s Manual complies with Directive 2010/52 EC.

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT500D Series MT 525D MT 535D MT 545D TechStar CVT Deluxe & Premium Version Operator Instruction Manual ACT0001120 – PDF DOWNLOAD

1 Tractor identification 9
1 1 Locating serial numbers 11
1 1 1 Locating serial numbers 11
1 2 Your tractor identification details 12
1 2 1 Your tractor identification details 12
2 Safety instructions and safety points – Warranty 13
2 1 lntroduction 15
2 1 1 lntroduction – Safety instructions 15
2 2 Safety – Symbols and terms 17
2 2 1 Safety – Symbols and terms 17
2 3 Safety signs and instructions 18
2 3 1 Checking and replacing the safety signs and instructions 18
2 3 2 Presentation and location of the safety signs and instructions 19
2 4 General safety instructions 24
2 4 1 Awareness of the safety instructions and symbols 24
2 4 2 Operator familiarity in the use of the tractor 24
2 4 3 Filling the fuel tank 25
2 4 4 Getting into and out of the cab 26
2 4 5 Mandatory procedure before dismounting the tractor 26
2 5 Special safety instructions for preparing the tractor for use 27
2 5 1 Protective clothing 27
2 5 2 Activated carbon filter information 27
2 5 3 Safety devices and items 29
2 5 4 Checking the tractor 30
2 6 Specific safety instructions for starting the tractor 32
2 6 1 Protection of persons other than the operator 32
2 6 2 Start up safely 32
2 6 3 Checks to be carried out after start-up 33
2 7 Specific safety instructions for using the tractor 34
2 7 1 General instructions 34
2 7 2 Protection of persons other than the operator 35
2 7 3 Overturning 35
2 7 4 Tractor towing 38
2 7 5 Road use 38
2 7 6 Power take-off 39
2 7 7 lmplements 40
2 7 8 Front-end loader 43
2 8 Specific safety instructions for servicing the tractor 44
2 8 1 Pollution warning to observe when servicing the tractor 44
2 8 2 General instructions 44
2 8 3 Handling instructions 45
2 8 4 Special instructions for cleaning the tractor 47
2 9 Protective structures 48
2 9 1 Protective structures: use and accreditation 48
2 9 2 Cab or ROPS (depending on modell 48
2 9 3 Seat belt 48
2 9 4 lnstructor seat 49
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2 10 Warranty 50
2 10 1 General 50
2 10 2 Pre-delivery inspection and commissioning at the user’s premises 50
2 10 3 Warranty procedure 50
2 10 4 Procedure to follow if changing region 50
2 10 5 Servicing du ring and after the warranty period 51
2 10 6 California emission control warranty statement 51
2 10 7 California emission reduction control warranty tor the United States and
Canada 54
3 Operation 59
3 1 Cab 63
3 1 1 Steering console 63
3 1 2 lnstrument panel 64
3 1 3 Control unit 69
3 1 4 Pedals 69
3 1 5 Steering Wheel 70
3 1 6 Operator presence detector 71
3 1 7 Automatic adjustment pneumatic seat 73
3 1 8 Right-hand console 81
3 1 9 Armrest TMC Armrest 81
3 1 10 Right-hand pillar 84
3 1 11 Left-hand console 85
3 1 12 Upper console 85
3 1 13 Air conditioning 86
3 1 14 Additional heater 92
3 1 15 Accessories sockets 93
3 1 16 Emergency exits 93
3 1 17 Cab safety 94
3 1 18 Sun visor 95
3 1 19 Wheel chock(s) (optional) 95
3 2 TMC Dash Display control screens on the instrument panel 97
3 2 1 Using the Dash Control Center screen 97
3 2 2 TMC Dash Display screens 97
3 3 Body 102
3 3 1 Opening the hood 102
3 3 2 Adjusting the external rear-view mirrors 103
3 4 Engine 105
3 4 1 Running-in 105
3 4 2 Filling with fuel 105
3 4 3 Start switch 107
3 4 4 Start-up 108
3 4 5 Start-up sheet 109
3 4 6 Cold weather starting 110
3 4 7 lnformation about the various operating modes of the e3 SCR Technology
engine 111
3 4 8 Stopping the engine 114
3 4 9 Engine speed 114
3 5 Transmission 116
3 5 1 Presentation of the different driving modes 116
3 5 2 Clutch function 116
3 5 3 PowerShuttle 117
3 5 4 Setting start-up speeds 119
3 5 5 Storage of forward speeds 121
3 5 6 Engine underspeed supervisor 123
3 5 7 Lever mode 124
3 5 8 Pedal mode 127
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3 5 9 Self-propelled mode 130
3 5 10 Dyna-Step mode 131
3 5 11 road mode (hare)/field mode (tortoise) 133
3 5 12 Changing forward speed 135
3 5 13 Tractor towing 135
3 5 14 Forward speed calibration 140
3 6 Brakes 142
3 6 1 Brake pedals 142
3 6 2 Hydraulic trailer brake 142
3 6 3 Pneumatic trailer brake 143
3 6 4 Parking brake 145
3 7 Steering 146
3 7 1 Steering 146
3 8 Front axle 149
3 8 1 Four-wheel drive front axle 149
3 8 2 Suspended front axle 150
3 9 Differential lock 152
3 9 1 Differential lock 152
3 10 Power take-off 154
3 10 1 Front power take-off 154
3 10 2 Rear power take-off (PTO) 155
3 10 3 Economy PTO 157
3 10 4 Changing the flanged shaft 158
3 10 5 PTO external control 161
3 10 6 Power take-off electronic controls 161
3 10 7 Power take-off protection 162
3 11 Linkage 163
3 11 1 General 163
3 11 2 Rear linkage electronic controls 164
3 11 3 Rear linkage operation 164
3 11 4 Rear linkage external controls 171
3 11 5 Front linkage 172
3 11 6 Top link 176
3 11 7 Bottom links 178
3 11 8 Lift rods 180
3 11 9 Stabilizers 181
3 11 10 Ball joint support 184
3 12 Towing equipment 185
3 12 1 General 185
3 12 2 Swinging drawbar 186
3 12 3 Three-point linkage Quick linkage hitch 189
3 13 Auxiliary hydraulics 191
3 13 1 General 191
3 13 2 Description of hydraulic couplers on Closed Center system (Load Sensing) 191
3 13 3 Use of hydraulic couplers on Closed Center system (Load Sensing) 194
3 13 4 Locking/unlocking the controls 199
3 13 5 Description and use of the cab controls 200
3 13 6 Hydraulics control lever 204
3 13 7 Setting flow rates and time delay 206
3 13 8 Emergency manual spool valve control 207
3 14 Front-end loader function 208
3 14 1 Front-end loader 208
3 14 2 Layout of components 208
3 14 3 Using the front-end loader controls 209
3 15 Lighting 214
3 15 1 Main lighting control module 214
3 15 2 Right-hand pillar, work lights module 215
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3 16 Suspended cab 216
3 16 1 Suspended cab 216
3 17 Front tires and track widths 218
3 17 1 Wheel studs 218
3 17 2 lnstallation points of the axle stands 218
3 17 3 Adjusting the front wheel track width 219
3 17 4 Adjusting the 4WD front axle stops 222
3 17 5 Tires 224
3 17 6 Tire pressures 224
3 18 Rear tires and track widths 225
3 18 1 Wheel studs 225
3 18 2 lnstallation points of the axle stands 225
3 18 3 Rear track width with flanged shafts 226
3 18 4 Rear track width with short straight shafts 227
3 18 5 Rear track width with long straight shafts 231
3 18 6 Adjusting the rear wheel track width 235
3 19 Dual wheels 238
3 19 1 Dual wheels 238
3 19 2 lnstallation points of the axle stands 239
3 19 3 Dual rear wheel track width with short straight shafts 240
3 19 4 Dual rear wheel track width with long straight shafts 245
3 19 5 Adjusting the rear wheel track width 251
3 20 Ballast 253
3 20 1 Liquid ballasting 253

CHALLENGER MT500D SERIES MT 525D MT 535D MT 545D TECHSTAR CVT DELUXE & PREMIUM VERSION OPERATOR INSTRUCTION MANUAL ACT0001120:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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