Challenger MT500D Series MT525D MT 535D MT545D Techstar CVT Operator Instruction Manual 4373497M2

Description

Challenger MT500D Series MT525D MT 535D MT545D Techstar CVT Operator Instruction Manual 4373497M2 – PDF DOWNLOAD

DESCRIPTION:

Challenger MT500D Series MT525D MT 535D MT545D Techstar CVT Operator Instruction Manual 4373497M2 – PDF DOWNLOAD

Foreword :

We would like to welcome you to the ever-growing number of people who own а Challenger tractor; people who appreciate quality. We аге proud of every tractor that leaves our factories, each being technically advanced and of high quality. This Operator’s Manual contains the specifications for your new tractor. Please ensure that all operators read the instructions and follow them carefully.

• The pages that follow contain vital information оп your tractor; please read them carefully. Your Challenger dealer will guarantee you quality servicing and will provide you with all the assistance you need. When it comes to servicing, remember that your dealer knows your tractor best and that he wants you to Ье completely satisfied. Please leave this Operator’s Manual in the tractor if resold.
• The subsequent owner will need the information it contains. AII information and specifications in this manual аге up to date at the time of puЫication. However, our ongoing policy to improve our products oЬliges us to reserve the right to make alterations at any time without notice.
• Please note that this manual relates to all models and refers to both standard and optional equipment. You may therefore find details relating to equipment that is not fitted оп your tractor. This Operator’s Manual complies with Directive 2010/52 ЕС.

FILE DETAILS:

Challenger MT500D Series MT525D MT 535D MT545D Techstar CVT Operator Instruction Manual 4373497M2 – PDF DOWNLOAD

Size : 30.4 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU Tractor MT525D MT535D MT545D TechStar CVT
Date: 2012
Number of Pages: 198 Pages
Part Number: 4373497M2

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Challenger MT500D Series MT525D MT 535D MT545D Techstar CVT Operator Instruction Manual 4373497M2 – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 9
1 1 lntroduction 11
1 1 1 lntroduction – Safety instructions 11
1 2 Safety – Symbols and terms 13
1 2 1 Safety – Symbols and terms 13
1 3 Safety signs and instructions 14
1 3 1 Checking and replacing the safety signs and instructions 14
1 3 2 Presentation and location of the safety signs and instructions 15
1 4 General safety instructions 20
1 4 1 Awareness of the safety instructions and symbols 20
1 4 2 Operator familiarity in the use of the tractor 20
1 4 3 Filling the fuel tank 21
1 4 4 Getting into and out of the саЬ 22
1 4 5 Mandatory procedure before dismounting the tractor 22
1 5 Special safety instructions for preparing the tractor for use 23
1 5 1 Protective clothing 23
1 5 2 Activated carbon filter information 23
1 5 3 Safety devices and items 25
1 5 4 Checking the tractor 26
1 6 Specific safety instructions for starting the tractor 28
1 6 1 Protection of persons other than the operator 28
1 6 2 Start up safely 28
1 6 3 Checks to Ье carried out after start-up 29
1 7 Specific safety instructions for using the tractor 30
1 7 1 General instructions 30
1 7 2 Protection of persons other than the operator 31
1 7 3 Overturning 31
1 7 4 Tractor towing 34
1 7 5 Road use 34
1 7 6 Power take-off 35
1 7 7 lmplements 36
1 7 8 Front-end loader 39
1 8 Specific safety instructions for servicing the tractor 40
1 8 1 Pollution warning to observe when servicing the tractor 40
1 8 2 General instructions 40
1 8 3 Handling instructions 41
1 8 4 Special instructions for cleaning the tractor 43
1 9 Protective structures 44
1 9 1 Protective structures: use and accreditation 44
1 9 2 СаЬ or ROPS {depending оп model) 44
1 9 3 Seat belt 44
1 9 4 lnstructor seat 45
1 1 О Warranty 46
1 10 1 General 46
1 10 2 Pre-delivery inspection and commissioning at the user’s premises 46
1 10 3 Warranty procedure 46
1 10 4 Procedure to follow if changing region 46
1 10 5 Servicing during and after the warranty period 47
1 10 6 California emission control warranty statement 47
MT500D TechStar CVT – NA
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1 10 7 California emission reduction control warranty for the United States and
Canada 50
2 Maintenance 55
2 1 Service guide 57
2 1 1 Service guide 57
2 2 СаЬ 60
2 2 1 Air-conditioning system: Condenser 60
2 2 2 Air-conditioning system: Checking the air conditioning system 60
2 2 3 СаЬ air filter 60
2 2 4 СаЬ attachment 61
2 2 5 Windshield washer 62
2 3 Engine 63
2 3 1 Recommended products 63
2 3 2 Fuel 63
2 3 3 Biodiesel fuel 65
2 3 4 DEF 66
2 3 5 6-cylinder SisuDiesel engine 67
2 3 6 Engine oil level check 68
2 3 7 Draining the engine oil 68
2 3 8 Replacing the engine oil filter 69
2 3 9 Replacing the urea filter 69
2 3 10 Fuel system: Fuel prefilter 70
2 3 11 Fuel system: Fuel filter 71
2 3 12 Checking and cleaning the fuel cooler 71
2 3 13 Fuel system: water separator prefilter 72
2 3 14 Fuel system: Ыeeding 73
2 3 15 Fuel system: Fuel injection pump, regulator and injectors 73
2 3 16 Fuel system: е3 SCR Technology engine injection 73
2 3 17 Air filter 73
2 3 18 Cooling system 74
2 3 19 Checking the fan/alternator/air conditioning Poly-V belt 76
2 3 20 Replacing the fan/alternator/air conditioning belts 76
2 4 Transmission 78
2 4 1 Recommended products 78
2 4 2 Checking the transmission oil level 78
2 4 3 Draining the transmission oil 79
2 4 4 Filtering the transmission hydraulic system 80
2 4 5 Checking the level of the rear final drive units 81
2 4 6 Draining the final drives 82
2 4 7 Checking and cleaning the transmission oil cooler 82
2 4 8 Lubricating the rear РТО shaft 83
2 5 Brakes 84
2 5 1 Recommended products 84
2 5 2 Checking the regulator filter 84
2 5 3 Bleeding the brake system 84
2 5 4 Compressed air system protection 86
2 6 Front power take-off 88
2 6 1 Recommended products 88
2 6 2 Draining oil 88
2 6 3 Lubricating the front РТО shaft 88
2 7 Front axle and steering 89
2 7 1 Recommended products 89
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 89
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 89
2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 90
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 90
6 MT500D TechStar CVT – NA
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2 7 6 Four-wheel drive front axle: lubrication 91
2 8 Linkage 94
2 8 1 Recommended products 94
2 8 2 Check the linkage shaft oil level 94
2 9 Linkage 95
2 9 1 Recommended products 95
2 9 2 Three-point linkage LUBRICATION 95
2 9 3 Front linkage: lubrication 95
2 9 4 Ball hitch: lubrication 97
2 1 О Auxiliary hydraulics 98
2 10 1 Recommended products 98
2 10 2 Checking the auxiliary hydraulic system oil level 98
2 10 3 Draining the auxiliary hydraulic system 99
2 10 4 Filtering the auxiliary hydraulic system 101
2 10 5 Checking and cleaning the auxiliary hydraulic system oil cooler 103
2 11 Electrical equipment 105
2 11 1 Batteries 105
2 11 2 Alternator 105
2 11 3 Power socket (ASAE) 105
2 11 4 Adjusting the headlights 107
2 11 5 Fuse Ьох description 107
2 11 6 Battery isolator 116
2 12 Pressure washing 118
2 12 1 Pressure washing 118
2 13 Storing your tractor 119
2 13 1 Storing your tractor 119
2 13 2 Storing DEF 119
2 14 Faults and solutions 120
2 14 1 General tаЫе of faults 120
2 14 2 lndicator light panel 122
2 14 3 lndication of faults 127
2 14 4 lnstrument panel error codes 130
2 14 5 SisuDiesel Tier 4i engine error codes 131
2 14 6 TechStar CVT transmission error codes 145
2 14 7 4WD/differential lock error codes for TechStar СVТ 150
2 14 8 РТО error codes for TechStar CVT 150
2 14 9 Suspended front axle error codes 152
2 14 10 Error codes for linkage with multifunction armrest 152
2 14 11 Suspended саЬ error codes 153
2 14 12 Arm rest error codes 154
2 14 13 Hydraulic valve error codes 154
2 14 14 Air conditioning error codes 155
З Technical specifications 157
3 1 General specifications 159
3 1 1 Model MT525D TechStar CVT 159
3 1 2 Model MT535D TechStar CVT 160
3 1 3 Model MT545D TechStar CVT 160
3 2 СаЬ 162
3 2 1 Noise levels (dB(A)) at operator’s ears 162
3 2 2 Level of vibration felt through the seat 162
3 3 Engine 163
3 3 1 Engine specifications 163
3 3 2 Fuel system and air filter 163
3 3 3 COOLING 163
3 3 4 Tightening torques 164
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3 4 Transmission 165
3 4 1 Forward speed for all models with transmission in TechStar CVT mode 165
3 4 2 Forward speed for all models with transmission in Dyna-Step mode 166
3 4 3 Gearbox 170
3 4 4 Final drives 170
3 4 5 Rear differential lock 170
3 5 Brakes 171
3 5 1 Brake technical specifications 171
3 6 Front axle and steering 172
3 6 1 Four-wheel drive front axle 172
3 6 2 Steering 172
3 7 Power take-off 173
3 7 1 Specifications 173
3 7 2 Tightening torques 173
3 8 Linkage 174
3 8 1 Rear linkage 174
3 9 Auxiliary hydraulics 175
3 9 1 Hydraulic system 175
3 1 О Electrical equipment 176
3 10 1 Electrical equipment technical specifications 176
3 11 Wheels and tires 177
3 11 1 Rim 177
3 11 2 Tires 177
3 11 3 Tightening torques 177
3 12 Capacities and dimensions 178
3 12 1 Capacities 178
3 12 2 Dimensions and weights 179
3 12 3 Attachment points: TechStar CVT models without front linkage 182
3 12 4 Attachment points: TechStar CVT models with front linkage 183
4 Accessories 185
4 1 СаЬ 187
4 1 1 СаЬ accessories 187
4 2 Engine 188
4 2 1 Engine accessories 188
4 3 Front axle and steering 189
4 3 1 Front axle and steering accessories 189
4 4 Power take-off 190
4 4 1 Power take-off accessories 190
4 5 Linkage 191
4 5 1 Linkage accessories 191
4 6 Auxiliary hydraulics 192
4 6 1 Auxiliary hydraulics accessories 192
4 7 Wheels and tires 193
4 7 1 Wheels and tires accessories 193
5 Appendix 195
5 1 Conversion tаЫе 197
5 1 1 Conversion tаЫе 197

CHALLENGER MT500D SERIES MT525D MT 535D MT545D TECHSTAR CVT OPERATOR INSTRUCTION MANUAL 4373497M2:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]’

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