Challenger MT500E Series MT 525E MT 535E MT 545E TechStar CVT Deluxe & Premium Versions Operator’s Manual

Description

Challenger MT500E Series MT 525E MT 535E MT 545E TechStar CVT Deluxe & Premium Versions Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger MT500E Series MT 525E MT 535E MT 545E TechStar CVT Deluxe & Premium Versions Operator’s Manual – PDF DOWNLOAD

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT500E Series MT 525E MT 535E MT 545E TechStar CVT Deluxe & Premium Versions Operator’s Manual – PDF DOWNLOAD

1 Tractor identification 11
1 1 Locating serial numbers 13
1 1 1 Locating serial numbers 13
1 2 Your tractor identification details 14
1 2 1 Your tractor identification details 14
2 Safety instructions and safety points – Warranty 15
2 1 lntroduction 17
2 1 1 lntroduction – Safety instructions 17
2 2 Safety – Symbols and terms 19
2 2 1 Safety – Symbols and terms 19
2 3 Safety decals and instructions 20
2 3 1 Checking and replacing the safety decals and instructions 2 0
2 3 2 Presentation and location of the safety decals and instructions 2 1
2 4 General safety instructions 26
2 4 1 Awareness of the safety instructions and symbols 2 6
2 4 2 Operator familiarity in the use of the tractor 2 6
2 4 3 Filling the fuel tank 2 7
2 4 4 Mounting and dismounting the operator’s seat 2 7
2 4 5 Mandatory procedure before dismounting the tractor 2 8
2 5 Special safety instructions for preparing the tractor for use 29
2 5 1 Protective clothing 2 9
2 5 2 Activated carbon filter information 2 9
2 5 3 Safety devices and items 3 2
2 5 4 Checking the tractor 3 2
2 6 Specific safety instructions for starting the tractor 34
2 6 1 Protection of persons other than the operator 3 4
2 6 2 Start up safely 3 4
2 6 3 Starting the tractor with jump start cables 3 5
2 6 4 Checks to be carried out after start-up 3 6
2 7 Specific safety instructions for using the tractor 37
2 7 1 General instructions 3 7
2 7 2 Protection of persons other than the operator 3 8
2 7 3 Overturning 3 8
2 7 4 Tractor towing 4 1
2 7 5 Regulatory data on maximum permitted trailed weights 4 1
2 7 6 Road use 4 3
2 7 7 Parking brake 4 4
2 7 8 Power take-off 4 4
2 7 9 lmplements 4 5
2 7 10 Front-end loader 4 7
2 8 Specific safety instructions for servicing the tractor 49
2 8 1 Pollution warning to observe when servicing the tractor 4 9
2 8 2 General instructions 4 9
2 8 3 Handling instructions 5 0
2 8 4 Speciel instructions far cleaning the tractor 5 2
2 9 Protective structures 53
2 9 1 Protective structures – Use and accreditation 5 3
2 9 2 Cab 5 3
2 9 3 Seat belt 5 3
Operation – MT500E
ACT001125B_ed2
Tab/e of contents
2 9 4 lnstructor seat 5 4
2 10 Warranty 55
2 10 1 General 5 5
2 10 2 Pre-delivery inspection and commissioning on the user’s premises 5 5
2 10 3 Warranty procedure 5 5
2 10 4 Procedure to follow if changing region 5 5
2 10 5 Servicing during and after the warranty period 5 6
2 10 6 California emission control warranty statement 5 6
2 10 7 Emission reduction warranty statement for the United States and Canada 5 9
3 Usage 65
3 1 Operator environment 69
3 1 1 Steering console 69
3 1 2 lnstrument panel 70
3 1 3 Control unit 76
3 1 4 Pedals 77
3 1 5 Steering wheel 7 7
3 1 6 Operator presence detector 78
3 1 7 Automatic adjustment pneumatic seat 8 1
3 1 8 lnstructor seat 8 7
3 1 9 Right-hand console 8 8
3 1 10 Command Control Armrest 8 8
3 1 11 Right-hand pillar 90
3 1 12 Left-hand console 91
3 1 13 Upper console 92
3 1 14 Manual air conditioning 9 3
3 1 15 Automatic air conditioning 9 7
3 1 16 Additional heater 10 4
3 1 17 Accessories sockets 10 4
3 1 18 Emergency exits 10 6
3 1 19 Sun visor 10 6
3 1 2 0 Wheel chock(s) (optional) 10 7
3 2 Setup and lnformation Screen control screens on the instrument
panel 109
3 2 1 Using the Setup and lnformation Screen 10 9
3 2 2 Setup and lnformation screens 111
3 3 Body 119
3 3 1 Opening the bonnet 119
3 3 2 Adjusting the external rear-view mirrors 119
3 3 2 1 Positioning the arms 119
3 3 2 2 Adjusting the arm extensions (depending on modell 1 2 0
3 3 2 3 Rear-view mirror with manual adjustment 1 2 0
3 3 2 4 Rear-view mirror with electric adjustment 1 2 0
3 4 Engine 122
3 4 1 Running-in 12 2
3 4 2 Filling with fuel 12 2
3 4 3 Start switch 12 4
3 4 4 Start-up 12 4
3 4 5 Starting the SCR Technology engine in cold weather 12 5
3 4 6 lnformation about the various operating modes of the SCR Technology engine 12 7
3 4 7 Stopping the engine 13 2
3 4 8 Engine speed 13 2
3 4 9 Storing engine speeds 13 4
3 5 Transmission 136
3 5 1 Presentation of the different driving modes 13 6
3 5 2 Clutch function 13 6
3 5 3 PowerShuttle 13 8
Operation – MT500E
ACT001125B_ed2
Tab/e of contents
3 5 4 Setting start-up speeds 14 0
3 5 4 1 Start speeds 14 0
3 5 5 Storage of forward speeds 14 1
3 5 6 Engine underspeed supervisor 14 3
3 5 7 Lever mode 14 4
3 5 8 Pedal mode 14 6
3 5 8 1 Pedal Mode in winter conditions (on frozen or snow-covered ground) 14 8
3 5 9 Self-propelled mode 14 9
3 5 10 Road mode (Hare)/Field mode (Tortoise) 15 0
3 5 11 Changing forward speed 15 1
3 5 12 Tractor towing 15 1
3 5 13 Tractor limp home mode 15 2
3 5 14 Forward speed calibration 15 4
3 6 Brakes 156
3 6 1 Brake pedals 15 6
3 6 2 Hydraulic trailer brake 15 6
3 6 3 Pneumatic trailer brake 15 7
3 6 4 Parking brake 15 8
3 7 Steering 160
3 7 1 Steering 160
3 8 Front axle 163
3 8 1 Four-wheel drive front axle 163
3 8 2 Suspended front axle 164
3 8 3 Permissible load on the front axle 166
3 9 Differential lock 169
3 9 1 Differential lock 169
3 10 Power take-off 171
3 10 1 Front power take-off 171
3 10 2 Rear power take-off ( PTO) 171
3 10 2 1 Selecting the power take-off speed 172
3 10 2 2 Engaging PTO in manual mode: 173
3 10 2 3 Engaging PTO in automatic mode: 173
3 10 3 Economy PTO 174
3 10 4 GSPTO (optional) 175
3 10 5 Changing the flanged shaft 175
3 10 5 1 Changing the shaft 175
3 10 6 PTO external control 176
3 10 7 Power take-off electronic controls 177
3 10 8 Power take-off protection 177
3 11 Linkage 179
3 11 1 General 179
3 11 2 Rear linkage electronic controls 179
3 11 3 Rear linkage operation 18 1
3 11 4 Rear linkage external controls 18 6
3 11 5 Front linkage 18 7
3 11 6 Top link 19 1
3 11 7 Bottom links 19 3
3 11 8 Lift rods 19 4
3 11 9 Stabilizers 19 6
3 11 9 1 Stabilizers with manual telescopic adjustment 19 6
3 11 9 2 Automatic stabilizers 19 7
3 11 9 3 Stabilizers with shoes 19 8
3 11 10 Bali joint support 199
3 12 Towing equipment 200
3 12 1 General 2 0 0
3 12 2 Swinging drawbar 2 0 2
Operation – MT500E
ACT001125B_ed2
3 12 2 1 Fitting the swinging drawbar 2 0 3
Tab/e of contents
3 13 Auxiliary hydraulics 205
3 13 1 General 2 0 5
3 13 2 Description of hydraulic couplers on Closed Center system (Load Sensing) 2 0 5
3 13 3 Use of hydraulic couplers on Closed Center system (Load Sensing) 2 0 7
3 13 4 Auxiliary hydraulics locking/unlocking 2 12
3 13 5 Hydraulics control lever 2 13
3 13 6 Description and use of the cab controls 2 14
3 13 7 Description and use of the external controls 2 2 1
3 13 8 Setting flow rates and time delay 2 2 1
3 13 9 Emergency manual spool valve control 2 2 3
3 14 Standard front-end loader function 224
3 14 1 Front-end loader 2 2 4
3 14 2 Layout of components 2 2 4
3 14 3 Standard front-end loader connection 2 2 5
3 14 4 Using the electric joystick of the standard front-end loader 2 2 6
3 14 4 1 Joystick functions tor the standard front-end loader 2 2 6
3 14 4 2 Floating position with the standard front-end loader 2 2 6
3 14 4 3 Displaying the flow rates of the standard front-end loader 2 2 7
3 14 4 4 Arm suspension on the standard front-end loader 2 2 9
3 14 4 5 Locking and unlocking standard front-end loader accessories 2 2 9
3 14 4 6 Standard front-end loader/engine speed automation 2 3 0
3 14 4 7 3rd and 4th functions of the standard front-end loader 2 3 0
3 14 4 8 Automatic shaking function of the standard front-end loader implement 2 3 1
3 15 Front-end loader function with 3rd function option 23 2
3 15 1 Front-end loader 2 3 2
3 15 2 Layout of components 2 3 2
3 15 3 Front-end loader connection with 3rd function option 2 3 3
3 15 4 Using the front-end loader electric joystick with the 3rd function option 2 3 4
3 15 4 1 Joystick functions tor the front-end loader with the 3rd function option 2 3 4
3 15 4 2 Floating position of the front-end loader with the 3rd function option 2 3 4
3 15 4 3 Displaying the front-end loader flow rates with the 3rd function option 2 3 5
3 15 4 4 Arm suspension on the front-end loader with the 3rd function option 2 3 7
3 15 4 5 Locking and unlocking front-end loader accessories with the 3rd function
option 2 3 7
3 15 4 6 Front-end loader/engine speed automation with the 3rd function option 2 3 8
3 15 4 7 Automatic shaking function tor the front-end loader implement with the
3rd function option 2 3 8
3 15 5 Unhitching the front-end loader with the 3rd function option 2 3 8
3 16 Lighting 240
3 16 1 Main lighting control module 2 4 0
3 16 2 Work lights module 2 4 1
3 16 3 Direction indicators 2 4 2
3 17 Suspended cab 246
3 17 1 Suspended cab 2 4 6
3 18 Front tires and track widths 249
3 18 1 Wheel studs 2 4 9
3 18 2 lnstallation points of the axle stands 2 4 9
3 18 3 Adjusting the front wheel track width 2 5 0
3 18 4 Adjusting the 4WD front axle stops 2 5 3
3 18 4 1 Fitting the oscillation stops 2 5 3
3 18 4 2 Adjusting the steering angle 2 5 3
3 18 4 3 Toe-in check 2 5 4
3 18 4 4 Adjusting the front fenders Shoe side adjustment on the front axle 2 5 4
3 18 4 5 Adjusting the front fenders Adjusting the height of the support on the
shoe 2 5 4
3 18 4 6 Adjusting the front fenders Adjusting the lateral position of the tender
on the support (two adjustments are possible) 2 5 5
Operation – MT500E
ACT001125B_ed2
Tab/e of contents
3 18 5 Tires 2 5 5
3 18 6 Tire pressures 2 5 5
3 19 Rear tires and track widths 256
3 19 1 Wheel studs 2 5 6
3 19 2 lnstallation points of the axle stands 2 5 6
3 19 3 Rear track width with flanged shafts 2 5 7
3 19 4 Rear track width with short straight shafts 2 5 9
3 19 5 Rear track width with long straight shafts 2 6 1
3 19 6 Adjusting the rear wheel track width 2 6 4
3 19 6 1 Adjustment of wheel position on the straight shaft 2 6 5
3 19 6 2 Adjustment of wheel position on the straight shaft 2 6 5
3 20 Dual wheels 267
3 20 1 Dual wheels 2 6 7
3 20 2 lnstallation points of the axle stands 2 6 8
3 20 3 Dual rear wheel track width with short straight shafts 2 69
3 20 4 Dual rear wheel track width with long straight shafts 2 7 3
3 20 5 Adjusting the rear wheel track width 2 7 8
3 2 0 5 1 Adjustment of wheel position on the straight shaft 2 7 8
3 2 0 5 2 Adjustment of wheel position on the straight shaft 2 79
3 21 Ballast 280
3 2 1 1 Liquid ballasting 2 8 0
3 2 1 2 Front-end weight 2 8 0

CHALLENGER MT500E SERIES MT 525E MT 535E MT 545E TECHSTAR CVT DELUXE & PREMIUM VERSIONS OPERATOR’S MANUAL:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V