Challenger MT500E Series MT 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator’s Manual

Description

Challenger MT500E Series MT 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator’s Manual ACT002067A – PDF DOWNLOAD

DESCRIPTION:

Challenger MT500E Series MT 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator’s Manual ACT002067A – PDF DOWNLOAD

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Challenger MT500E Series MT 555E MT 565E MT 575E MT 585E MT 595E AutoPower VI Operator’s Manual ACT002067A – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 11
1 1 lntroduction 13
1 1 1 lntroduction – Safety instructions 1 3
1 2 Safety – Symbols and terms 15
1 2 1 Safety- Symbols and terms 1 5
1 3 Safety decals and instructions 16
1 3 1 Checking and replacing the safety decals and instructions 1 6
1 3 2 Presentation and location of the safety decals and instructions 1 7
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 23
1 4 4 Mounting and dismounting the operator’s seat 23
1 4 5 Mandatory procedure before dismounting the tractor 24
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 25
1 5 2 Activated carbon filter information 25
1 5 3 Safety devices and items 28
1 5 4 Checking the tractor 28
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Starting the tractor with jump start саЫеs 31
1 6 4 Checks to Ье carried out after start-up 32
1 7 Specific safety instructions for using the tractor 33
1 7 1 General instructions 33
1 7 2 Protection of persons other than the operator 34
1 7 3 Overturning 34
1 7 4 Tractor towing 37
1 7 5 Regulatory data оп maximum permitted trailed weights 37
1 7 6 Road use 39
1 7 7 Parking brake 4 1
1 7 8 Power take-off 4 1
1 7 9 lmplements 4 2
1 7 1 О Front-end loader 4 4
1 8 Specific safety instructions for servicing the tractor 45
1 8 1 Pollution warning to observe when servicing the tractor 4 5
1 8 2 General instructions 4 5
1 8 3 Handling instructions 4 6
1 8 4 Special instructions for cleaning the tractor 4 8
1 9 Protective structures 49
1 9 1 Protective structures – Use and accreditation 4 9
1 9 2 СаЬ 4 9
1 9 3 Seat belt 4 9
1 9 4 lnstructor seat 50
1 10 Warranty 51
1 10 1 General 5 1
1 10 2 Pre-delivery inspection and commissioning оп the user’s premises 5 1
1 10 3 Warranty procedure 5 1
1 10 4 Procedure to follow if changing region 5 1
МТ500Е – Maintenance
АСТОО2067А
ТаЬ/е of contents
1 1 0 5 Servicing during and after the warranty period 5 2
1 1 0 6 California emission control warranty statement 5 2
1 1 0 7 Emission reduction warranty statement fог the United States and Canada 5 5
2 Maintenance 59
2 1 Service Guide 63
2 1 1 Service guide 63
2 2 Operator environment 67
2 2 1 Аiг conditioning system: condenser 6 7
2 2 2 Air-conditioning system: Checking the аiг conditioning system 6 7
2 2 3 СаЬ аiг filter 6 7
2 2 3 1 Standard-roof аiг filter: Ргосеduге 6 7
2 2 4 СаЬ attachment 68
2 2 5 Windscreen washer 68
2 3 Engine 70
2 3 1 Recommended products 70
2 3 2 Fuel 7 1
2 3 3 Biodiesel fuel 7 2
2 3 4 AdBlue ™ ог DEF 7 4
2 3 5 6-cylinder SisuDiesel engine 7 5
2 3 6 E ngine oil level check 7 6
2 3 6 1 Ргосеduге 7 6
2 3 7 Draining the engine oil 7 6
2 3 8 Replacing the engine oil filter 77
2 3 9 Draining the DEF tank 78
2 3 9 1 Ргосеduге 78
2 3 1 О Replacing the DEF filter 78
2 3 1 0 1 Ргосеduге 78
2 3 1 1 Fuel system: Fuel prefilter 81
2 3 1 1 1 Draining the water: Ргосеduге 82
2 3 1 1 2 Replacing the filter element: Frequency 82
2 3 1 1 3 Replacing the filter element: Ргосеduге 82
2 3 1 2 Fuel system: fuel filter 82
2 3 13 Checking and cleaning the fuel сооlег 83
2 3 1 4 Fuel system: Water sерагаtог prefilter 83
2 3 1 4 1 Ргосеduге fог draining the water 84
2 3 1 4 2 Replacing the filter element: Frequency 84
2 3 1 4 3 Replacing the filter element: Ргосеduге 84
2 3 1 5 Fuel system: Ьleeding 84
2 3 1 6 Fuel system: lnjector pump, regulator and injectors 85
2 3 1 7 Fuel system: 3 rd generation T 4F SCR engine injection 85
2 3 1 8 Аiг filter 85
2 3 1 8 1 Cleaning and replacement of the main filter: Ргосеduге 85
2 3 1 8 2 Cleaning and replacement of the secondary filter: Ргосеduге 86
2 3 1 9 Cooling system 87
2 3 19 1 Checking the level and quality of the coolant 87
2 3 19 2 Filling to top up the coolant level 87
2 3 19 3 Draining the cooling system 88
2 3 19 4 Cleaning the radiator: Frequency 88
2 3 19 5 Ргосеduге fог cleaning the radiator 88
2 3 2 0 Check and герlасе the main fan/alternator Poly-V belt 89
2 3 2 0 1 Tension of the Poly-V main belt 89
2 3 2 0 2 Replacing the Poly-V main belt 90
2 3 2 1 Check and герlасе the аiг conditioning/alternator Poly-V accessories belt 90
2 3 2 1 1 Tension of the Poly-V accessories belt 91
2 3 2 1 2 Replacing the Poly-V accessory belt 91
МТ500Е – Maintenance
АСТОО2067А
ТаЬ/е of contents
2 3 2 2 Check and герlасе the аiг compressor (pneumatic braking) Poly-V accessories
belt 9 2
2 3 2 2 1 Tension of the Poly-V accessories belt 9 2
2 3 2 2 2 Replacing the Poly-V accessory belt 9 2
2 4 Transmission 94
2 4 1 Recommended products 94
2 4 2 Checking the transmission oil level 94
2 4 3 Draining the transmission oil 95
2 4 4 Filtering the Closed Center hydraulic system 96
2 4 4 1 Filtering the transmission system 96
2 4 4 2 Changing the 1 5 -micron filter: Ргосеduге 97
2 4 5 Transmission Ьгеаthег 97
2 4 6 Checking the level of the геаг final drives (depending оп model) 97
2 4 6 1 Ргосеduге 98
2 4 7 Draining the геаг final drives (depending оп model) 99
2 4 8 Power Shuttle filtration 99
2 4 9 Checking and cleaning the transmission oil сооlег 1 00
2 4 1 О Lu bricating the геаг axle shaft bearings 1 0 1
2 4 1 1 Lu bricating the геаг РТО shaft 1 0 1
2 5 Brakes 102
2 5 1 Recommended products 1 0 2
2 5 2 Checking the regulator filter 1 0 2
2 5 3 Bleeding the Ьгаkе system 1 0 2
2 5 4 Compressed аiг system protection 1 0 4
2 5 4 1 Ргосеduге 1 0 4
2 5 5 2 5 -micron filtration fог the high-pressure braking 1 05
2 6 Front power take-off 106
2 6 1 Recommended products 1 0 6
2 6 2 Checking and cleaning the oil сооlег of the front РТО 1 0 6
2 6 3 Draining oil 1 0 6
2 6 3 1 Ргосеduге 1 0 6
2 6 4 Lu bricating the front РТО shaft 1 07
2 7 Front axle and steering 108
2 7 1 Recommended products 1 08
2 7 2 4 – wheel drive front axle: Checking the front axle beam oil level 1 08
2 7 2 1 Ргосеduге 1 08
2 7 3 4 – wheel drive front axle: Draining the front axle beam oil 1 08
2 7 3 1 Ргосеduге 1 08
2 7 4 4 – wheel drive front axle: Checking the oil level in the final drives 1 09
2 7 4 1 Ргосеduге 1 09
2 7 5 Draining the oil from the final drives of the 4 – wheel drive front axle 1 09
2 7 5 1 Ргосеduге 1 09
2 7 6 Lu brication of the 4 – wheel drive front axle 1 1 О
2 8 Rear linkage 112
2 8 1 Recommended products 1 1 2
2 8 2 Lu bricating the three-point linkage 1 1 2
2 9 Front linkage 114
2 9 1 Recommended products 1 1 4
2 9 2 Lu bricating the front linkage 1 1 4
2 1 О Electrical equipment 116
2 1 0 1 Batteries 1 1 6
2 1 0 2 Alternator 1 1 6
2 1 0 3 Ро wег socket ( A S AE ) 1 1 7
2 1 0 4 Adjusting the headlights 1 1 8
2 1 0 5 Description of the main fuse Ьох 1 1 8
2 1 0 6 Description of the secondaгy fuse Ьох (depending оп model) 1 2 9
2 1 0 7 Description of the secondaгy fuse Ьох (depending оп model) 13 4
МТ500Е – Maintenance
АСТОО2067А
ТаЬ/е of contents
2 1 0 8 Battery isolator 13 7
2 11 Pressure washing 138
2 1 1 1 Pressure washing 13 8
2 12 Storing your tractor 139
2 1 2 1 Storing уоuг tгасtог 13 9
2 1 2 2 Storing the DEF 13 9
2 13 Faults and solutions 140
2 13 1 General tаЫе of faults 1 4 0
2 13 2 lndicator light panel 1 4 2
2 13 3 lndication of faults 1 4 8
2 13 4 Description of еггог code format 1 5 0
2 13 5 lnstrument panel еггог codes Auto Power IV/Auto Power VI 1 5 2
2 13 6 AGCO Ро wег Тiег 3 / Stage III A engine and Тiег 4F/ Stage IV SCR Technology
engine еггог codes 1 5 3
2 13 7 Transmission еггог codes Auto Power IV/Auto Power VI 1 67
2 13 8 Front axle еггог codes fог Auto Power IV/Auto Power VI 1 69
2 13 9 Ро wег take-off еггог codes Auto Power IV/Auto Power VI 1 70
2 13 1 О Еггог codes fог the high-pressure braking 1 70
2 13 1 1 Rеаг linkage еггог codes 1 7 1
2 13 1 2 Front ро wег lift еггог codes 1 7 2
2 13 13 Armrest еггог codes 1 7 2
2 13 1 4 Hydraulic valve еггог codes 1 7 2
2 13 1 5 Аiг conditioning еггог codes 1 73
2 13 1 6 Еггог codes of the keypad in the pillar 1 7 5
3 Technical specifications 177
3 1 General specifications 179
3 1 1 Model МТ 5 5 5Е Auto Power VI 1 79
3 1 2 Model МТ 5 6 5Е Auto Power VI 1 80
3 1 3 Model МТ 5 7 5Е Auto Power VI 1 81
3 1 4 Model МТ 5 85Е Auto Power VI 1 82
3 1 5 Model МТ 5 95Е Auto Power VI 1 83
3 2 СаЬ 185
3 2 1 Noise levels (dB ( A)) 1 85
3 2 2 Level of vi bration felt through the seat 1 85
3 3 Engine 186
3 3 1 E ngine specifications 1 8 6
3 3 2 Fuel system and аiг filter 1 87
3 3 3 Cooling 1 87
3 3 4 Tightening torques 1 87
3 4 Transmission 188
3 4 1 Forward speed at maximum speed with Auto Power VI 4 0 kph transmission: and
2 0 8R 4 2 tires 1 88
3 4 2 Forward speed at maximum speed with Auto Power VI 5 0 kph tгansmission: and
2 0 8R 4 2 tires 1 89
3 4 3 Forward speed with Auto Power VI transmission, 4 0 kph and 5 0 kph with сгеерег
speed option and 2 0 8R 4 2 tires 191
3 4 4 GеагЬох 1 9 2
3 4 5 Final drives 193
3 4 6 Rеаг differential lock 193
3 5 Brakes 194
3 5 1 Вгаkе system technical specifications 194
3 5 2 Regulatory data оп maximum permitted trailed weights 194
3 6 Front axle and steering 197
3 6 1 Four-wheel drive front axle 197
3 6 2 Steering 197
МТ500Е – Maintenance
АСТОО2067А
ТаЬ/е of contents
3 7 Power take-off 198
3 7 1 Specifications 19 8
3 7 2 Tightening torques 199
3 8 Linkage 200
3 8 1 Front linkage 200
3 8 2 Rear linkage 200
3 9 Auxiliary hydraulics 201
3 9 1 Hydraulic system 20 1
3 1 О Electrical equipment 202
3 10 1 Electrical equipment technical specifications 202
3 10 2 Layout of components 202
3 11 Wheels and tires 204
3 1 1 1 Rims 204
3 1 1 2 Tires 204
3 1 1 3 Tires, front/rear compatibility 204
3 1 1 4 Tightening torques 204
3 12 Capacities and dimensions 206
3 12 1 Capacities for models with а Тier 4F/Stage IV SCR Technology engine 206
3 12 2 Dimensions and weights 207
3 12 3 Attachment points: AutoPower VI models without front linkage 2 15
3 12 4 Attachment points: AutoPower VI models with 4 t front linkage (lmperial: 4 4 US
ton) 2 16
4 Accessories 219
4 1 СаЬ 221
4 1 1 СаЬ accessories 22 1
4 2 Engine 222
4 2 1 Engine accessories 222
4 3 Power take-off 22з
4 3 1 Power take-off accessories 22 3
4 4 Linkage 224
4 4 1 Linkage accessories 224
4 5 Auxiliary hydraulics 225
4 5 1 Auxiliary hydraulics accessories 225
4 6 Wheels and tires 226
4 6 1 Wheels and tires accessories 226
5 Appendix 227
5 1 Conversion tаЫе 229
5 1 1 Conversion tаЫе 229

CHALLENGER MT500E SERIES MT 555E MT 565E MT 575E MT 585E MT 595E AUTOPOWER VI OPERATOR’S MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V