Challenger MT500E Series MT 555E MT 565E MT 575E MT585E MT 595E AutoPower VI Operator’s Manual

Description

Challenger MT500E Series MT 555E MT 565E MT 575E MT585E MT 595E AutoPower VI Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Challenger MT500E Series MT 555E MT 565E MT 575E MT585E MT 595E AutoPower VI Operator’s Manual – PDF DOWNLOAD

Operator’s Manual :

• The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
• Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.

IMPORTANT:

• This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
• lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.

TABLE OF CONTENTS:

Challenger MT500E Series MT 555E MT 565E MT 575E MT585E MT 595E AutoPower VI Operator’s Manual – PDF DOWNLOAD

1 Safety instructions and safety points – Warranty 11
1 1 lntroduction 13
1 1 1 lntroduction – Safety instructions 1 3
1 2 Safety – Symbols and terms 15
1 2 1 Safety- Symbols and terms 1 5
1 3 Safety decals and instructions 16
1 3 1 Checking and replacing the safety decals and instructions 1 6
1 3 2 Presentation and location of the safety decals and instructions 1 7
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 2 3
1 4 4 Mounting and dismounting the operator’s seat 2 3
1 4 5 Mandatory procedure before dismounting the tractor 2 4
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 2 5
1 5 2 Activated carbon filter information 2 5
1 5 3 Safety devices and items 2 8
1 5 4 Checking the tractor 2 8
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Starting the tractor with jump start cables 3 1
1 6 4 Checks to be carried out after start-up 32
1 7 Specific safety instructions for using the tractor 33
1 7 1 General instructions 3 3
1 7 2 Protection of persons other than the operator 34
1 7 3 Overturning 34
1 7 4 Tractor towing 3 7
1 7 5 Regulatory data o n maximum permitted trailed weights 3 7
1 7 6 Road use 3 9
1 7 7 Parking brake 4 1
1 7 8 Power take-off 4 1
1 7 9 lmplements 4 2
1 7 1 O Front-end loader 4 4
1 8 Specific safety instructions for servicing the tractor 45
1 8 1 Pollution warning to observe when servicing the tractor 4 5
1 8 2 General instructions 4 5
1 8 3 Handling instructions 4 6
1 8 4 Special instructions for cleaning the tractor 4 8
1 9 Protective structures 49
1 9 1 Protective structures – Use and accreditation 4 9
1 9 2 Cab 4 9
1 9 3 Seat bełt 4 9
1 9 4 lnstructor seat 50
1 10 Warranty 51
1 10 1 General 5 1
1 10 2 Pre-delivery inspection and commissioning on the user’s premises 5 1
1 10 3 Warranty procedure 5 1
1 10 4 Procedure to fol low if changing region 5 1
MT500E – Maintenance
ACT002067A
Table of contents
1 1 0 5 Servicing during and after the warranty period 5 2
1 1 0 6 California emission control warranty statement 5 2
1 1 0 7 Emission reduction warranty statement for the United States and Canada 5 5
2 Maintenance 59
2 1 Service Guide 63
2 1 1 Service guide 63
2 2 Operator environment 67
2 2 1 Air conditioning system: condenser 6 7
2 2 2 Air-conditioning system: Checking the air conditioning system 6 7
2 2 3 Cab air filter 6 7
2 2 3 1 Standard-root air filter: Procedure 6 7
2 2 4 Cab attachment 68
2 2 5 Windscreen washer 68
2 3 Engine 70
2 3 1 Recommended products 70
2 3 2 Fuel 7 1
2 3 3 Biodiesel fuel 7 2
2 3 4 AdBlue ™ or DEF 7 4
2 3 5 6-cylinder SisuDiesel engine 7 5
2 3 6 Engine oil level check 7 6
2 3 6 1 Procedure 7 6
2 3 7 Draining the engine oil 7 6
2 3 8 Replacing the engine oil filter 77
2 3 9 Draining the DEF tank 78
2 3 9 1 Procedure 78
2 3 1 O Replacing the DEF filter 78
2 3 1 0 1 Procedure 78
2 3 1 1 Fuel system: Fuel prefilter 81
2 3 1 1 1 Draining the water: Procedure 82
2 3 1 1 2 Replacing the filter element: Frequency 82
2 3 1 1 3 Replacing the filter element: Procedure 82
2 3 1 2 Fuel system: fuel filter 82
2 3 13 Checking and cleaning the fuel cooler 83
2 3 1 4 Fuel system: Water separator prefilter 83
2 3 1 4 1 Procedure for draining the water 84
2 3 1 4 2 Replacing the filter element: Frequency 84
2 3 1 4 3 Replacing the filter element: Procedure 84
2 3 1 5 Fuel system: bleeding 84
2 3 1 6 Fuel system: lnjector pump, regulator and injectors 85
2 3 1 7 Fuel system: 3 rd generation T 4 F SCR engine injection 85
2 3 1 8 Air filter 85
2 3 1 8 1 Cleaning and replacement of the main filter: Procedure 85
2 3 1 8 2 Cleaning and replacement of the secondary filter: Procedure 86
2 3 1 9 Cooling system 87
2 3 19 1 Checking the level and quality of the coolant 87
2 3 19 2 Filling to top up the coolant level 87
2 3 19 3 Draining the cooling system 88
2 3 19 4 Cleaning the radiator: Frequency 88
2 3 19 5 Procedure for cleaning the radiator 88
2 3 2 0 Check and replace the main fan/alternator Poły-V bełt 89
2 3 2 0 1 Tension of the Poły-V main bełt 89
2 3 2 0 2 Replacing the Poły-V main bełt 90
2 3 2 1 Check and replace the air conditioning/alternator Poły-V accessories bełt 90
2 3 2 1 1 Tension of the Poły-V accessories bełt 91
2 3 2 1 2 Replacing the Poły-V accessory bełt 91
MT500E – Maintenance
ACT002067A
Table of contents
2 3 2 2 Check and replace the air compressor (pneumatic braking) Poły-V accessories
bełt 9 2
2 3 2 2 1 Tension of the Poły-V accessories bełt 9 2
2 3 2 2 2 Replacing the Poły-V accessory bełt 9 2
2 4 Transmission 94
2 4 1 Recommended products 94
2 4 2 Checking the transmission oil level 94
2 4 3 Draining the transmission oil 95
2 4 4 Filtering the Closed Center hydraulic system 96
2 4 4 1 Filtering the transmission system 96
2 4 4 2 Changing the 1 5 -micron filter: Procedure 97
2 4 5 Transmission breather 97
2 4 6 Checking the level of the rear finał drives (depending on model) 97
2 4 6 1 Procedure 98
2 4 7 Draining the rear finał drives (depending on model) 99
2 4 8 Power Shuttle filtration 99
2 4 9 Checking and cleaning the transmission oil cooler 1 00
2 4 1 O Lubricating the rear axle shaft bearings 1 0 1
2 4 1 1 Lubricating the rear P TO shaft 1 0 1
2 5 Brakes 102
2 5 1 Recommended products 1 0 2
2 5 2 Checking the regulator filter 1 0 2
2 5 3 Bleeding the brake system 1 0 2
2 5 4 Compressed air system protection 1 0 4
2 5 4 1 Procedure 1 0 4
2 5 5 2 5 -micron filtration for the high-pressure braking 1 0 5
2 6 Front power take-off 106
2 6 1 Recommended products 1 0 6
2 6 2 Checking and cleaning the oil cooler of the front P TO 1 0 6
2 6 3 Draining oil 1 0 6
2 6 3 1 Procedure 1 0 6
2 6 4 Lubricating the front P TO shaft 1 07
2 7 Front axle and steering 108
2 7 1 Recommended products 1 08
2 7 2 4 – wheel drive front axle: Checking the front axle beam oil level 1 08
2 7 2 1 Procedure 1 08
2 7 3 4 – wheel drive front axle: Draining the front axle beam oil 1 08
2 7 3 1 Procedure 1 08
2 7 4 4 – wheel drive front axle: Checking the oil level in the finał drives 1 09
2 7 4 1 Procedure 1 09
2 7 5 Draining the oil from the finał drives of the 4 – wheel drive front axle 1 09
2 7 5 1 Procedure 1 09
2 7 6 Lubrication of the 4 – wheel drive front axle 1 1 O
2 8 Rear linkage 112
2 8 1 Recommended products 1 1 2
2 8 2 Lubricating the three-point linkage 1 1 2
2 9 Front linkage 114
2 9 1 Recommended products 1 1 4
2 9 2 Lubricating the front linkage 1 1 4
2 1 O Electrical equipment 116
2 1 0 1 Batteries 1 1 6
2 1 0 2 Alternator 1 1 6
2 1 0 3 Power socket ( A S AE) 1 1 7
2 1 0 4 Adjusting the headlights 1 1 8
2 1 0 5 Description of the main fuse box 1 1 8
2 1 0 6 Description of the secondary fuse box (depending on model) 1 2 9
2 1 0 7 Description of the secondary fuse box (depending on model) 13 4
MT500E – Maintenance
ACT002067A
Table of contents
2 1 0 8 Battery isolator 13 7
2 11 Pressure washing 138
2 1 1 1 Pressure washing 13 8
2 12 Storing your tractor 139
2 1 2 1 Storing your tractor 13 9
2 1 2 2 Storing the DEF 13 9
2 13 Faults and solutions 140
2 13 1 General table of faults 1 4 0
2 13 2 lndicator light panel 1 4 2
2 13 3 lndication of faults 1 4 8
2 13 4 Description of error code format 1 5 0
2 13 5 Instrument panel error codes Auto Po wer IV/Auto Power VI 1 5 2
2 13 6 AGCO Po wer Tier 3 / Stage IIIA engine and Tier 4 F/ Stage IV SCR Technology
engine error codes 1 5 3
2 13 7 Transmission error codes Auto Power IV/Auto Power VI 1 67
2 13 8 Front axle error codes for Auto Power IV/Auto Power VI 1 69
2 13 9 Power take-off error codes Auto Power IV/Auto Power VI 1 70
2 13 1 O Error codes for the high-pressure braking 1 70
2 13 1 1 Rear linkage error codes 1 7 1
2 13 1 2 Front power lift error codes 1 7 2
2 13 13 Armrest error codes 1 7 2
2 13 1 4 Hydraulic valve error codes 1 7 2
2 13 1 5 Air conditioning error codes 1 73
2 13 1 6 Error codes of the keypad in the pil lar 1 7 5
3 Technical specifications 177
3 1 General specifications 179
3 1 1 Model MT 5 5 5E Auto Power VI 1 79
3 1 2 Model MT 5 6 5E Auto Power VI 1 80
3 1 3 Model MT 5 7 5E Auto Power VI 1 81
3 1 4 Model MT 5 85E Auto Power VI 1 82
3 1 5 Model MT 5 95E Auto Power VI 1 83
3 2 Cab 185
3 2 1 Noise levels (dB ( A)) 1 85
3 2 2 Level of vibration felt through the seat 1 85
3 3 Engine 186
3 3 1 Engine specifications 1 8 6
3 3 2 Fuel system and air filter 1 87
3 3 3 Cooling 1 87
3 3 4 Tightening torques 1 87
3 4 Transmission 188
3 4 1 Forward speed at maximum speed with Auto Power VI 4 0 kph transmission: and
2 0 8R 4 2 tires 1 88
3 4 2 Forward speed at maximum speed with Auto Power VI 5 0 kph transmission: and
2 0 8R 4 2 tires 1 89
3 4 3 Forward speed with Auto Power VI transmission, 4 0 kph and 5 0 kph with creeper
speed option and 2 0 8R 4 2 tires 191
3 4 4 Gearbox 1 9 2
3 4 5 Finał drives 193
3 4 6 Rear differentia! lock 193
3 5 Brakes 194
3 5 1 Brake system technical specifications 194
3 5 2 Regulatory data on maximum permitted trailed weights 194
3 6 Front axle and steering 197
3 6 1 Four- wheel drive front axle 197
3 6 2 Steering 197
MT500E – Maintenance
ACT002067A
Table of contents
3 7 Power take-off 198
3 7 1 Specifications 1 9 8
3 7 2 Tightening torques 1 9 9
3 8 Linkage 200
3 8 1 Front linkage 200
3 8 2 Rear linkage 200
3 9 Auxiliary hydraulics 201
3 9 1 Hydraulic system 20 1
3 1 O Electrical equipment 202
3 10 1 Electrical equipment technical specifications 20 2
3 10 2 Layout of components 20 2
3 11 Wheels and tires 204
3 1 1 1 Rims 20 4
3 1 1 2 Tires 20 4
3 1 1 3 Tires, front/rear compatibility 20 4
3 1 1 4 Tightening torques 20 4
3 12 Capacities and dimensions 206
3 1 2 1 Capacities for models with a Tier 4 F/Stage IV SCR Technology engine 20 6
3 1 2 2 Dimensions and weights 20 7
3 1 2 3 Attachment points: AutoPower VI models without front linkage 2 1 5
3 1 2 4 Attachment points: AutoPower VI models with 4 t front linkage (Imperial: 4 4 US
ton) 2 1 6
4 Accessories 219
4 1 Cab 221
4 1 1 Cab accessories 22 1
4 2 Engine 222
4 2 1 Engine accessories 222
4 3 Power take-off 223
4 3 1 Power take-off accessories 22 3
4 4 Linkage 224
4 4 1 Linkage accessories 22 4
4 5 Auxiliary hydraulics 225
4 5 1 Auxiliary hydraulics accessories 22 5
4 6 Wheels and tires 226
4 6 1 Wheels and tires accessories 22 6
5 Appendix 227
5 1 Conversion table 229
5 1 1 Conversion table 22 9

CHALLENGER MT500E SERIES MT 555E MT 565E MT 575E MT585E MT 595E AUTOPOWER VI OPERATOR’S MANUAL:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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