Challenger MT765E MT775E Rubber Track Tractor Operator’s Manual 569583D1E

Description

Challenger MT765E MT775E Rubber Track Tractor Operator’s Manual 569583D1E – PDF DOWNLOAD

CHALLENGER MT765E MT775E RUBBER TRACK TRACTOR OPERATOR’S MANUAL 569583D1E:

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Challenger MT765E MT775E Rubber Track Tractor Operator’s Manual 569583D1E – PDF DOWNLOAD

Size : 48.9 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU MT765E MT775E Rubber Track Tractor With AP98 Engine
Date: 2018
Number of Pages: 336 Pages
Part Number: 569583D1E

DESCRIPTION:

Challenger MT765E MT775E Rubber Track Tractor Operator’s Manual 569583D1E – PDF DOWNLOAD

MT765E
AGCC0765.E … 1001-
MT775E
AGCC0775.E … 1001-

• This operator manual uses the latest information available at the time of publication. Read the operator manual carefully before operating the machine. Right-hand and left-hand, as used in the operator manual, is determined Ьу facing the direction that the machine travels when in use.
• Photos, illustrations, and data used in the operator manual were current at the time of publishing. Because of possible production changes, each machine сап vary. Manufacturer reserves the right to redesign and change the machine as necessary without notification.

Important safety information :

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation, maintenance, ог repair. Know dangerous situations before ап injury occurs. А person must Ье alert to possible dangers. This person must also have the necessary training, skills and tools to do these operations correctly.Incorrect operation, lubrication, maintenance ог repair of this product сап Ье dangerous and сап result in injury ог death.

• Read and understand all the information about the operation, lubrication, maintenance, and repair before operating оп this machine. The product and this manual give safety precautions and warnings. Bodily injury ог death сап occur to you ог to other persons if all warnings аге not heeded. Not every possible circumstance that сап involve а potential danger сап Ье anticipated.
• The warnings in this publication and оп the product аге, thus, not all inclusive. If а tool ог procedure, not recommended Ьу AGCO, is used, make sure they аге safe for everyone. Ап operator must make sure the product will not Ье dangerous ог damaged Ьу the operation, lubrication, maintenance ог repair procedures selected. Information, specifications, and illustrations in this publication come from information available at the time of publication production.
• Specifications, torques, pressures, measurements, adjustments, illustrations, and other items сап change at any time. These changes сап change the service that is given to the product. Get the complete and most current information before starting а job. AGCO dealers have the most current information available.

TABLE OF CONTENTS:

Challenger MT765E MT775E Rubber Track Tractor Operator’s Manual 569583D1E – PDF DOWNLOAD

1 Safety 11
1 1 Safety signs 13
1 1 1 Operator Manual 13
1 1 2 Safety symbol 13
1 1 3 Safety messages 13
1 1 4 Information messages 13
1 1 5 Safety signs 1 4
1 1 6 Important safety information 1 4
1 1 7 General hazard information 1 5
1 1 8 Pressurized air 16
1 1 9 Asbestos information 16
1 1 1 0 Electrical storm injury prevention 16
1 1 1 1 Mount and dismount the machine 16
1 1 1 2 Before you start the engine 1 7
1 1 13 Start the engine 1 7
1 1 1 4 Before operation 1 7
1 1 1 5 Procedures for operation 1 7
1 1 16 Park the machine 1 8
1 1 1 7 Operator station 1 8
1 1 1 8 Cut and crush prevention 1 9
1 1 1 9 Rollover protective structure 1 9
1 1 20 Burn prevention 20
1 1 21 Coolant 20
1 1 22 Oils 20
1 1 23 High pressure lines 20
1 1 24 Fluid penetration 21
1 1 25 Batteries 21
1 1 26 Exhaust fumes 22
1 1 27 Noise prevention 23
1 1 28 Fire and explosion prevention 23
1 1 29 Fire extinguisher 24
1 1 30 Public road transportation 24
1 2 Safety signs and labels 25
1 2 1 Safety signs and labels 25
1 3 Danger signs 26
1 3 1 Power take off 27
1 3 2 Danger hazard – Rear roll over 27
1 3 3 Danger hazard – Starter bypass 27
1 4 Warning signs 28
1 4 1 Warning – Battery explosion 29
1 4 2 Belt entanglement 29
1 4 3 Ether 29
1 4 4 Fall off hazard 30
1 4 5 High pressurized fluid 30
1 4 6 Hot pressurized coolant 31
1 4 7 Warning – Hot surface 31
1 4 8 No passengers 31
1 4 9 Operators manual 32
1 4 1 0 Radar 32
1 4 1 1 Warning – Rear view 32
1 4 1 2 Seatbelt 32
1 4 13 Bystander alert 33
Rubber Track Tractor
56958301E
Table of contents
1 5 Informational signs 34
1 5 1 Alternate exit 36
1 5 2 Battery shut off 36
1 5 3 Informational – Fuel filter 36
1 5 4 Informational – Lift point 36
1 5 5 Informational – No step 37
1 5 6 Informational – Separator fuel filter 37
1 5 7 Informational – Tiedown 37
1 5 8 Park brake 37
1 5 9 Informational – Belt routing 38
1 5 10 Battery shut off 38
1 5 1 1 Informational – Hydraulic control valves 38
1 5 1 2 Engine oil sign 38
1 5 1 3 Informational – Engine oil filter 39
1 5 14 Informational – engine air cleaner 39
1 5 1 5 Informational – cab air conditioning 39
1 5 16 1 2 volt 39
1 5 17 Transmission oil fill 40
1 5 18 Oil level 40
1 5 19 Informational – Tightening bolt 40
1 5 20 Informational – Tightening bolt 40
1 5 2 1 Ultra low sulfur diesel fuel 4 1
2 Introduction 43
2 1 Machine identification information 45
2 2 Serial number definition 47
2 3 Intended use 49
2 4 Proper disposal of waste 50
2 5 Pre-Delivery 51
2 5 1 Pre-delivery checklist 5 1
3 Operation 53
3 1 General inspection 57
3 1 1 Walk-around inspection 57
3 2 Start the engine 59
3 2 1 Pre-start checks 59
3 2 2 Start the engine 59
3 2 3 Start the engine in normal conditions 59
3 2 4 Engine starting with jumper cables 60
3 3 Engine start switch 61
3 4 Monitor mounting areas 62
3 5 Lamp switches 63
3 5 1 Multifunction light switch on the steering column 6 3
3 5 2 Extremity lamps 64
3 5 3 Interior lamps 64
3 5 4 Courtesy lamp 64
3 5 5 Cab switches 6 5
3 5 6 Exterior courtesy lamps 66
3 5 7 Lighting shutdown delay 66
3 5 8 Rotating beacon 67
3 5 9 Backlighting for switches in the cab 67
3 6 Dash panel 68 3 7 Steering wheel 71
3 7 1 Horn 71
3 7 2 Steering wheel tilt lever 71
Rubber Track Tractor
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Table of contents
3 8 Mirrors 72
3 8 1 Inside rear view mirror 72
3 8 2 Outside rear view mirrors 72
3 9 Radio 73
3 9 1 Steering wheel controls 73
3 10 Windows 74
3 10 1 Open the rear window 74
3 10 2 Rear window as an alternate exit 74
3 10 3 Window sun screen 74
3 10 4 Exit the cab in an emergency 74
3 11 Storage and literature compartments 76
3 12 Operator seat 77
3 12 1 Armrest adjustment 77
3 12 2 Standard operator seat 77
3 12 3 Deluxe heated – vented seat 79
3 12 4 Instructor seat 81
3 12 5 Seat belts 81
3 12 6 Operator presence functionality 8 2
3 13 Exterior tool box 83
3 14 Heating and air conditioning controls 8 4
3 14 1 Automatic temperature controls 8 4
3 14 2 Manual temperature control system 8 5
3 15 Cab filtration 8 6
3 15 1 Primary fresh air filter 86
3 15 2 Remove the primary air filter 86
3 15 3 Filter maintenance 86
3 15 4 Clean the filter 87
3 15 5 Install the primary air filter 87
3 15 6 Remove the recirculation filter 87
3 15 7 Install the recirculation filter 88
3 16 Vent locations 89
3 17 Machine management center 90
3 17 1 Terminal 9 0
3 17 2 Machine management center version information 9 1
3 17 3 Set the measurement units 9 1
3 17 4 Set the language 9 3
3 17 5 Set the decimal display 9 4
3 17 6 Set the time and date 9 4
3 17 7 Terminal settings 9 5
3 17 8 Applications 9 7
3 17 9 Select an auxiliary input 9 8
3 17 10 View the screens 9 9
3 17 11 Engine 9 9
3 17 12 Transmission 100
3 17 13 Hydraulic 101
3 17 14 Powertrain protection software (PPS) 102
3 17 15 Measure INST (instantaneous) 103
3 17 16 Measures – field 103
3 17 17 Measures – fuel 104
3 17 18 Memory 104
3 17 19 Power management 107
3 17 20 Tractor settings 108
3 17 21 Slip alarm 109
3 17 22 ISO 11783 Class 3 111
3 17 23 Service intervals 112
3 17 24 Headland management 116
Rubber Track Tractor
56958301E
Table of contents
3 17 25 Headland management icon identification 119
3 17 26 DT C (diagnostic trouble codes) stored or active 121
3 17 27 Track tension 122
3 17 28 3 -point linkage 123
3 17 29 Slip calibration 125
3 17 3 0 Steering calibration 127
3 17 3 1 Inching pedal calibration 129
3 17 3 2 Radar calibration 13 0
3 17 3 3 Enable the video camera – software version 3 2 and before 13 2
3 18 Air system operation 133
3 18 1 Air trailer brake couplers 13 3
3 18 2 Air hose connection 13 4
3 19 Machine control 135
3 19 1 T hrottle control 13 5
3 19 2 Decelerator – if equipped 13 5
3 19 3 Power management 13 5
3 19 4 Brake control 13 6
3 19 5 Service brakes 13 6
3 19 6 Hydraulic trailer brake if equipped 13 7
3 19 7 Park brake 13 7
3 19 8 Manual parking brake handle 13 8
3 20 Overweight protection strategy (OWPS) 139
3 21 Inching pedal control 140
3 22 Transmission 141
3 22 1 Transmission control 14 1
3 22 2 Machine ground speeds 14 1
3 22 3 Ground speeds for creeper transmission 14 2
3 22 4 Creeper gear 14 2
3 22 5 Transmission control lever 14 3
3 22 6 Transmission shifting diagram 14 4
3 22 7 Preselect a gear before you move 14 4
3 22 8 Use of the inching clutch control 14 4
3 22 9 Operate the shuttle shift 14 4
3 22 10 Speed match 14 5
3 23 Hydraulic controls 146
3 23 1 Hydraulic control valve operation 14 6
3 23 2 Roading lockout switch for the hydraulic control levers 14 8
3 24 General hydraulic connections 149
3 24 1 Connect hoses to the quick couplers 14 9
3 24 2 Disconnect hoses from the quick couplers 15 0
3 24 3 Hydraulic flow management 15 0
3 24 4 Hydraulic motors 15 0
3 24 5 Selection of hydraulic motors 15 0
3 24 6 Single acting cylinders 15 1
3 24 7 Connect a double acting cylinder 15 1
3 24 8 Connect hydraulic motors to the control valves 15 1
3 24 9 Connect the hydraulic motor with the flow control valve 15 2
3 24 10 Connect a grain cart with an auger motor 15 2
3 24 11 Semi – mounted vacuum planter with the lift assist wheels 15 4
3 24 12 Connect the vacuum planter 15 4
3 24 13 Connect the air seeder or the grain drill 15 5
3 24 14 Connect the auxiliary implement controls 15 7
3 24 15 Connect the spray system pump 15 7
3 24 16 Connect a hydraulic motor to power beyond 15 7
3 24 17 Hydraulic power beyond 15 8
3 24 18 Connect the auxiliary implement control valve with load sense 15 8
3 24 19 Connect the auxiliary implement control valve without load sense 15 9
Rubber Track Tractor
56958301E
Table of contents
3 25 Electrical system 1 60
3 25 1 Radar unit 160
3 25 2 Radar connector 160
3 25 3 Battery disconnect switch 16 1
3 25 4 Single pole connectors 16 1
3 25 5 Auxiliary power switch 16 1
3 25 6 Auxiliary power strip 16 2
3 25 7 Trailer connector 16 2
3 25 8 Put the implement cable into the cab 16 2
3 25 9 ISO 1 178 3 connector 16 3
3 26 3-point hitch 1 64
3 26 1 Console controls 164
3 26 2 3-point linkage 164
3 26 3 Adjust the 3-point linkage control lever 164
3 26 4 Raise/lower switch for the 3-point linkage 165
3 26 5 External 3-point linkage switch 165
3 26 6 Roading the machine with an implement 166
3 26 7 Level the implement 166
3 26 8 Adjust the draft arm 166
3 26 9 Adjust the top link 167
3 26 10 Replace the rubber stops on the wide swing drawbar 168
3 26 1 1 Replace the wear plates and the rubber stops on the standard drawbar 168
3 26 1 2 Lift linkages and quick hitch 169
3 26 1 3Setting the 3-point linkage side sway 170
3 27 3-point hitch lift assist 172
3 28 Connect the implements 1 73
3 28 1 Connect the implements to the 3-point hitch 17 3
3 28 2 Connect the implements to the quick hitch 17 3
3 29 Disconnect the implements 1 74
3 29 1 3-point hitch implements 174
3 29 2 Quick Hitch implements 174
3 30 Drawbar 1 75
3 30 1 Wide swing drawbar 176
3 30 2 Adjust the wide swing drawbar support 176
3 30 3 Safety chain 177
3 30 4 Category three pin with adapter plate for category four drawbar 177
3 30 5 Connect category four drawbar implements 177
3 30 6 Connect the category three drawbar implements 179
3 30 7 Connect the drawbar implements 179
3 31 Power take off (PTO) 1 81
3 3 1 1 Operate the power take-off 18 1
3 3 1 2 Power take-off shaft 18 1
3 3 1 3 Connect the power take-off implements 18 2
3 32 Towing and transportation 1 83
3 3 2 1 Roading the machine 18 3
3 3 2 2 Operate on the road with a 3-point linkage mounted implement 184
3 3 2 3 High speed road operation 184
3 3 2 4 Basic towing 185
3 3 2 5 Tow a stuck machine 185
3 3 2 6 Tow a machine with a dead engine 185
3 3 2 7 Accumulator without pressure 186
3 3 2 8 Transport the machine 187
3 33 Performance recommendations 1 88
3 3 3 1 Machine performance 188
3 34 Tracks 1 89
3 34 1 Track selection 189
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3 3 4 2 Low profile tracks 189
3 3 4 3 General ag tracks 189
3 3 4 4 Extreme application tracks 189
3 3 4 5 Width of track 19 0
3 35 Machine ballasting 191
3 3 5 1 Levels of ballast 19 2
3 3 5 2 Add weights 19 2
3 3 5 3 Maximum machine weight 19 3
3 36 Weights 195
3 3 6 1 Install the front weights 19 6
3 3 6 2 Combinations of idler weights 19 6
3 3 6 3 Install auxiliary idler weight 19 8
3 37 Mobil track system (MT S) 200
3 3 7 1 Mobil track system 200
3 3 7 2 Turn performance 201
3 38 Moldboard plough applications 203
3 3 8 1 Moldboard plough applications 203
3 3 8 2 Rollover ploughs 204
4 Maintenance 205
4 1 Lubricant viscosities and refill capacities 207
4 1 1 Lubricant viscosities for ambient temperatures 207
4 1 2 Lubricant viscosities 207
4 1 3 Refill capacities 207
4 2 Service intervals 209
4 2 1 Maintenance chart 209
4 2 2 Maintenance schedule 210
4 3 Fuel system 212
4 3 1 Prevent static discharge when fueling 212
4 3 2 Fuel cap 212
4 3 3 Fill the fuel system 212
4 3 4 Fuel tank water and sediment drain 213
4 3 5 Fuel water separator 214
4 3 6 Prime the fuel system 214
4 3 7 Drain the fuel tank 215
4 3 8 Change the prefilter and the fuel filters 215
4 4 Main fuse panel 217
4 4 1 Fuse panel 218
4 4 2 Fuse block one 218
4 4 3 Fuse block two 219
4 4 4 Fuse relay block one 220
4 4 5 Fuse relay block two 221
4 4 6 Main fuse 221
4 4 7 Circuit breaker 222
4 5 Undercarriage (Mobil trac) system 223
4 5 1 Do a check of the oil level for the drive wheel hubs 223
4 5 2 Change the drive wheel hub oil 223
4 5 3 Do a check of the oil level for the idler wheel and the mid roller wheel hubs 224
4 5 4 Change the oil on the idler and the mid roller wheel hub 224
4 5 5 Track and undercarriage inspection 224
4 5 6 Adjust the gauge spacing 225
4 5 7 Measure the gauge spacing 23 1
4 6 Detension the tracks 234
4 6 1 Release the pressure between the nipple and the filler valve 23 5
4 7 Add tension to the tracks 236
4 8 Track removal 239
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56958301E
Table of contents
4 8 1 Replace the track 23 9
4 9 Track alignment 2 41
4 9 1 Track alignment 24 1
4 9 2 Check the alignment 24 1
4 9 3 Adjusting alignment 24 2
4 9 4 Adjust the alignment – more procedures 24 2
4 10 Cooling system 2 44
4 10 1 Clean the cooling cores 24 4
4 10 2 Water valve shutoff 24 4
4 10 3 Do a check of the engine coolant level 24 5
4 10 4 Drain the engine coolant 24 5
4 10 5 Cooling system additives 24 6
4 10 6 Coolant sample 24 6
4 10 7 Replace the water temperature thermostat 24 7
4 11 Flush and refill the cooling system 2 48
4 11 1 Coolant system fluid 24 8
4 11 2 Flush the cooling system 24 8
4 11 3 Refill the cooling system 24 9
4 12 Hydraulic filters 250
4 12 1 Replace the transmission and steering filter 25 0
4 12 2 Replace the implement filters 25 0
4 12 3 Replace the implement case drain filter 25 0
4 12 4 Replace the steering pump case drain filter 25 1
4 12 5 Remove the suction screen 25 2
4 12 6 Replace the transmission oil 25 2
4 13 Hydraulics – do a check and change the system oil 255
4 13 1 Do a check of the hydraulic system oil 25 5
4 13 2 Change the hydraulic system oil 25 6
4 14 Cab filtration 258
4 14 1 Primary fresh air filter 25 8
4 14 2 Remove the primary air filter 25 8
4 14 3 Filter maintenance 25 8
4 14 4 Clean the filter 25 9
4 14 5 Install the primary air filter 25 9
4 14 6 Remove the recirculation filter 25 9
4 14 7 Install the recirculation filter 260
4 15 Engine 2 61
4 15 1 Replace the engine air filter 261
4 15 2 Change the prefilter and the fuel filters 261
4 15 3 Fill the fuel system 263
4 15 4 Do a check of the engine oil level 263
4 15 5 Change the engine oil and oil filter 264
4 15 5 1 Inspecting used filters 266
4 15 6 Engine oil sample port 266
4 15 7 Engine belts 266
4 15 8 Engine temperature 267
4 15 9 Open the engine cover 267
4 16 Serpentine belt removal and installation 2 68
4 16 1 Remove the main serpentine belt 268
4 16 2 Install the main serpentine belt 270
4 17 Battery removal and installation 273
4 17 1 Remove the batteries 273
4 17 2 Install the batteries 275
4 18 Maintenance access 278
4 18 1 Remove the guards 278
4 18 2 Remove the engine fan guards 279
Rubber Track Tractor
56958301E
Table of contents
4 19 Preparing for the cold season 280
4 19 1 Cold season 280
4 19 2 Cold start 280
5 Troubleshooting 281
5 1 H eating and air conditioning troubleshooting 283
5 2 Electrical system troubleshooting 284
5 3 Brake troubleshooting 285
5 4 Engine troubleshooting 287
5 5 H ydraulic troubleshooting 292
5 6 3-point linkage troubleshooting 294
5 7 Transmission troubleshooting 296
5 8 Steering system troubleshooting 298
5 9 Auto-Guide troubleshooting 303
5 9 1 Auto-Guide ready indicator is not on 3 03
5 9 2 Auto-Guide ready indicator is on 3 04
5 9 3 Auto-Guide de-activates during operation 3 04
5 10 Machine Error Codes 306
5 10 1 Armrest ECM error codes 3 06
5 10 2 Auxiliary valve one ECM error codes 3 10
5 10 3 Auxiliary valve two ECM error codes 3 10
5 10 4 Auxiliary valve three ECM error codes 3 10
5 10 5 Auxiliary valve four ECM error codes 3 11
5 10 6 Auxiliary valve five ECM error codes 3 11
5 10 7 Auxiliary valve six ECM error codes 3 12
5 10 8 Front lighting ECM error codes 3 12
5 10 9 Roof lighting ECM error codes 3 13
5 10 10 Rear lighting ECM error codes 3 13
6 Specifications 315
6 1 Engine specifications 317
6 2 Torque specifications 318
6 2 1 Constant torque hose clamps 3 18
6 3 General dimensions 319
6 3 1 Rear view dimensions 3 20
6 4 Shipping weights 322
6 5 Machine specifications – MT 700E 324
6 6 Machine components 327
6 7 N oise vibration level 328
7 Index 329
Rubber Track Tractor
56958301E

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