Challenger MT845E MT855E MT865E MT875E Rubber Track Tractor Operator’s Manual 556245D1C

Description

Challenger MT845E MT855E MT865E MT875E Rubber Track Tractor Operator’s Manual 556245D1C – PDF DOWNLOAD

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Challenger MT845E MT855E MT865E MT875E Rubber Track Tractor Operator’s Manual 556245D1C – PDF DOWNLOAD

Size : 53.4 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU MT845E MT855E MT865E MT875E Tractor With AP168-4 Engine
Date: 2018
Number of Pages: 366 Pages
Serial Number: AGCC08.5.E…1001 and Later
Part Number: 556245D1C

DESCRIPTION:

Challenger MT845E MT855E MT865E MT875E Rubber Track Tractor Operator’s Manual 556245D1C – PDF DOWNLOAD

МТ845Е
AGCC0845.E … 1001-
MT855E
AGCC0855.E … 1001-
MT865E
AGCC0865.E … 1001-
MT875E
AGCC0875.E … 1001-

• This operator manual uses the latest information available at the time of publication. Read the operator manual carefully before operating the machine. Right-hand and left-hand, as used in the operator manual, is determined Ьу facing the direction that the machine travels when in use.
• Photos, illustrations, and data used in the operator manual were current at the time of publishing. Because of possible production changes, each machine сап vary. Manufacturer reserves the right to redesign and change the machine as necessary without notification.

Important safety information :

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation, maintenance, ог repair. Know dangerous situations before ап injury occurs. А person must Ье alert to possible dangers. This person must also have the necessary training, skills and tools to do these operations correctly.Incorrect operation, lubrication, maintenance ог repair of this product сап Ье dangerous and сап result in injury ог death.

• Read and understand all the information about the operation, lubrication, maintenance, and repair before operating оп this machine. The product and this manual give safety precautions and warnings. Bodily injury ог death сап occur to you ог to other persons if all warnings аге not heeded. Not every possible circumstance that сап involve а potential danger сап Ье anticipated.
• The warnings in this publication and оп the product аге, thus, not all inclusive. If а tool ог procedure, not recommended Ьу AGCO, is used, make sure they аге safe for everyone. Ап operator must make sure the product will not Ье dangerous ог damaged Ьу the operation, lubrication, maintenance ог repair procedures selected. Information, specifications, and illustrations in this publication come from information available at the time of publication production.
• Specifications, torques, pressures, measurements, adjustments, illustrations, and other items сап change at any time. These changes сап change the service that is given to the product. Get the complete and most current information before starting а job. AGCO dealers have the most current information available.

TABLE OF CONTENTS:

Challenger MT845E MT855E MT865E MT875E Rubber Track Tractor Operator’s Manual 556245D1C – PDF DOWNLOAD

1 Safety 13
1 1 Safety lnformation 15
1 1 1 Operator Manual 1 5
1 1 2 Safety symbol 1 5
1 1 3 Safety messages 1 5
1 1 4 lnformation messages 1 5
1 1 5 Safety signs 1 6
1 1 6 lmportant safety information 1 6
1 1 7 General hazard information 1 7
1 1 8 Pressurized air 18
1 1 9 Asbestos information 18
1 1 1 0 Electrical storm injury prevention 18
1 1 1 1 Mount and dismount the machine 18
1 1 1 2 Before you start the engine 1 9
1 1 1 3 Start the engine 1 9
1 1 1 4 Before operation 1 9
1 1 1 5 Procedures for operation 1 9
1 1 1 6 Park the machine 20
1 1 1 7 Орегаtог station 21
1 1 18 Cut and crush prevention 21
1 1 1 9 Rollover protective structure 21
1 1 20 Burn prevention 22
1 1 21 Coolant 22
1 1 22 Oils 22
1 1 23 High pressure lines 22
1 1 24 Fluid penetration 23
1 1 25 Batteries 23
1 1 26 Exhaust fumes 24
1 1 27 Noise prevention 25
1 1 28 Fire and explosion prevention 25
1 1 29 Fire extinguisher 26
1 1 30 PuЫic road transportation 26
1 2 Safety signs and labels 27
1 3 Danger signs 28
1 3 1 Power take off 29
1 3 2 Danger hazard – Rear roll over 29
1 3 3 Danger hazard – Starter bypass 29
1 4 Warning signs 30
1 4 1 Warning – Battery explosion 31
1 4 2 Belt entanglement 31
1 4 3 Ether 31
1 4 4 Fall off hazard 32
1 4 5 High pressurized fluid 32
1 4 6 Hot pressurized coolant 33
1 4 7 Warning – Hot surface 33
1 4 8 No passengers 33
1 4 9 Operators manual 34
1 4 1 0 Radar 34
1 4 1 1 lnstall the batteries 34
1 4 1 2 Warning – Rear view 36
1 4 1 3 Seatbelt 36
1 4 1 4 Bystander alert 36
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1 4 1 5 Warning – Engine cover support 3 7
1 5 lnformational signs 38
1 5 1 Alternate exit 4 0
1 5 2 Battery shut off 4 0
1 5 3 Diesel exhaust fluid filter 4 0
1 5 4 lnformational – Fuel filter 4 0
1 5 5 lnformational – Lift point 4 1
1 5 6 lnformational – No step 4 1
1 5 7 lnformational – Separator fuel filter 4 1
1 5 8 lnformational – Tiedown 4 1
1 5 9 Park brake 4 2
1 5 1 0 lnformational – Belt routing 4 2
1 5 1 1 lnformational – Hydraulic control valves 4 2
1 5 1 2 Engine oil sign 4 2
1 5 1 3 lnformational – Engine oil filter 4 3
1 5 1 4 lnformational – engine air cleaner 4 3
1 5 1 5 lnformational – саЬ air conditioning 4 3
1 5 1 6 1 2 v olt 4 3
1 5 1 7 Transmission oil fill 4 4
1 5 1 8 Oil level 4 4
1 5 19 lnformational – Tightening bolt 4 4
1 5 20 lnformational – Tightening bolt 4 4
1 5 2 1 Ultra low sulfur diesel fuel 45
2 lntroduction 47
2 1 Machine identification information 49
2 2 Serial number definition 50
2 3 lntended use 52
2 4 Proper disposal of waste 53
2 5 Pre-Delivery 54
2 5 1 Pre-delivery checklist 5 4
2 6 Emissions warranty 55
2 6 1 United States and Canada emission control warranty statement 5 5
2 6 2 California emission control warranty statement 58
3 Operation 63
3 1 General inspection 69
3 1 1 Walk-around inspection 69
3 2 Start the engine 71
3 2 1 Pre-start checks 7 1
3 2 2 Start the engine 7 1
3 2 3 Start the engine in normal conditions 7 1
3 2 4 Start the engine with jumper саЫеs 7 2
3 3 Engine start switch 73
3 4 Monitor mounting areas 74
3 5 Lamp switches 75
3 5 1 Multifunction light switch оп the steering column 7 5
3 5 2 Extremity lamps 76
3 5 3 lnterior lamps 7 6
3 5 4 Courtesy lamp 7 6
3 5 5 СаЬ switches 77
3 5 6 Exterior courtesy lamps 78
3 5 7 Lighting shutdown delay 78
3 5 8 Rotating beacon 79
3 5 9 Backlighting for switches in the саЬ 79
3 6 Dash panel 80
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3 7 Steering wheel 83
3 7 1 Horn 83
3 7 2 Steering wheel tilt lever 83
3 8 Mirrors 84
3 8 1 lnside геаг view mirror 84
3 8 2 Outside геаг view mirrors 84
3 9 Radio 85
3 9 1 Steering wheel controls 85
3 10 Windows 86
3 10 1 Open the геаг window 86
3 10 2 Window sun screen 86
3 10 3 Window washer compartment 86
3 10 4 Rear window as an alternate exit 87
3 10 5 Exit the саЬ in an emergency 87
3 11 Storage and literature compartments 88
3 12 Operator seat 89
3 12 1 Armrest adjustment 89
3 12 2 Standard operator seat 89
3 12 3 Deluxe heated – vented seat 91
3 12 4 lnstructor seat 93
3 12 5 Seat belts 93
3 12 6 Operator presence functionality 94
3 13 Exterior tool Ьох 95
3 14 Heating and air conditioning controls 96
3 14 1 Automatic temperature controls 96
3 14 2 Manual temperature control system 97
3 15 Vent locations 98
3 16 Machine management center 99
3 16 1 Terminal 99
3 16 2 Machine management center version information 100
3 16 3 Set the measurement units 100
3 16 4 Set the language 102
3 16 5 Set the decimal display 103
3 16 6 Set the time and date 103
3 16 7 Terminal settings 104
3 16 8 Applications 106
3 16 9 Select an auxiliary input 107
3 16 1О View the screens 108
3 16 11 Engine 108
3 16 12 Transmission 110
3 16 13 Hydraulic 111
3 16 14 Powertrain protection software (PPS) 112
3 16 15 Measure INST (instantaneous) 112
3 16 16 Measures – field 113
3 16 17Measures – fuel 114
3 16 18Memory 114
3 16 19Power management 117
3 16 20 Tractor settings 118
3 16 21 Slip alarm 119
3 16 22 ISO 11783 Class 3 121
3 16 23 Service intervals 122
3 16 24 Headland management 126
3 16 25 Headland management icon identification 129
3 16 26 DTC (diagnostic trouЫe codes) stored ог active 13 1
3 16 27Track tension 13 2
3 16 283-point linkage 13 3
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3 16 29Slip calibration 13 6
3 16 3 0 Steering calibration 13 8
3 16 3 1 lnching pedal calibration 140
3 16 3 2 Radar calibration 140
3 16 3 3 ЕnаЫе the video camera – software version 3 2 and before 142
3 17 Air system operation 144
3 17 1 Air system operation 144
3 17 2 Air trailer brake couplers 144
3 17 3 Air hose connection 145
3 18 Machine control 146
3 18 1 T hrottle control 146
3 18 2 Decelerator – if equipped 146
3 18 3 Power management 146
3 18 4 Brake control 147
3 18 4 1 Service brakes 147
3 18 5 Hydraulic trailer brake if equipped 148
3 18 6 Park brake 148
3 18 7 Manual parking brake handle 149
3 19 lnching pedal control 150
3 20 Transmission 151
3 20 1 Transmission control 151
3 20 2 Machine ground speeds 151
3 20 3 Transmission control lever 152
3 20 4 Transmission shifting diagram 152
3 20 5 Preselect а gear before you move 152
3 20 6 Use of the inching clutch control 153
3 20 7 Operate the shuttle shift 153
3 20 8 Speed match 154
3 21 Overweight protection strategy (OWPS) 155
3 22 General hydraulic connections 156
3 22 1 General hydraulic connections 156
3 22 2 Connect hoses to the quick couplers 156
3 22 3 Disconnect hoses from the quick couplers 157
3 22 4 Hydraulic flow management 157
3 22 5 Hydraulic motors 157
3 22 6 Selection of hydraulic motors 157
3 22 7 Single acting cylinders 158
3 22 8 Connect а douЫe acting cylinder 158
3 22 9 Connect hydraulic motors to the control valves 158
3 22 10 Connect а grain cart with an auger motor 159
3 22 11 Semi – mounted vacuum planter with the lift assist wheels 16 0
3 22 12 Connect the vacuum planter 16 1
3 22 13 Connect the air seeder or the grain drill 16 1
3 22 14Connect the spray system pump 16 3
3 22 15 Connect the auxiliary implement controls 16 3
3 22 16 Hydraulic power beyond 16 4
3 22 17 Connect а hydraulic motor to power beyond 16 4
3 22 18 Connect the auxiliary implement control valve with load sense 16 5
3 22 19 Connect the auxiliary implement control valve without load sense 16 5
3 22 20Auxiliary implement control valve bank 16 5
3 22 21 Connect the hydraulic motor with the flow control valve 16 6
3 23 Hydraulic controls 167
3 23 1 Hydraulic control valve operation 16 7
3 23 2 Roading lockout switch for the hydraulic control levers 16 9
3 24 Electrical system 170
3 24 1 Radar unit 170
3 24 2 Radar connector 170
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3 24 3 Battery disconnect switch 1 7 0
3 24 4 Single pole connectors 1 7 1
3 24 5 Auxiliary power switch 1 7 1
3 24 6 Auxiliary power strip 1 7 2
3 24 7 Trailer connector 1 7 2
3 24 8 Put the implement саЫе into the саЬ 1 7 2
3 24 9 ISO 1 1 78 3 connector 1 7 3
3 25 3-point linkage 174
3 25 1 Console controls 1 7 4
3 25 2 3-point linkage 1 7 4
3 25 3 Adjust the 3-point linkage control lever 1 7 4
3 25 4 Draft control 1 7 5
3 25 5 Slip sensitivity 1 7 6
3 25 6 Raise/lower switch for the 3-point linkage 1 77
3 25 7 Use the external raise lower switch 1 77
3 25 8 Level the implement 1 78
3 25 9 Adjust the top link 1 78
3 25 1 0 Adjust the draft arm 1 78
3 25 1 1 Lift linkages and quick hitch 1 79
3 25 1 2Adjust the lift links 1 8 0
3 25 1 3 Replace the rubber stops оп the wide swing drawbar 1 8 1
3 25 1 4 Replace the wear plates and the rubber stops оп the standard drawbar 1 8 1
3 26 SteeraЬle 3-point linkage 182
3 26 1 SteeraЫe hitch functionality 1 8 2
3 27 Capture the steeraЫe 3-point linkage 184
3 28 3-point hitch lift assist 185
3 29 Connect the implements 186
3 29 1 Connect the implements to the 3-point hitch 1 8 6
3 29 2 Connect the implements to the quick hitch 1 8 6
3 30 Disconnect the implements 187
3 3 0 1 3-point hitch implements 1 8 7
3 3 0 2 Ouick Hitch implements 1 8 7
3 31 Drawbar 188
3 3 1 1 Category three pin with adapter plate for category four drawbar 1 88
3 3 1 2 Category four pin with adapter plate for the category five drawbar 1 88
3 3 1 3 Drawbar 1 88
3 3 1 4 Connect drawbar implements 1 89
3 3 1 5 Wide swing drawbar 1 9 0
3 3 1 6 Controlled drawbar 1 9 0
3 3 1 7 Connect category four drawbar implements 1 9 1
3 3 1 8 Connect category five drawbar implements 1 9 1
3 3 1 9 Adjust the wide swing drawbar support 1 9 2
3 3 1 1 0 Safety chain 1 9 3
3 3 1 1 1 lmplement hook up 1 9 3
3 32 Power take off (РТО) 194
3 3 2 1 Operate the power take-off 1 9 4
3 3 2 2 Power take-off shaft 1 9 5
3 3 2 3 Connect the power take-off implements 1 9 5
3 33 Towing and transportation 196
3 3 3 1 Operate the machine оп the road 1 9 6
3 3 3 2 Operate оп the road with а 3-point linkage mounted implement 197
3 3 3 3 High speed road operation 197
3 3 3 4 Basic towing 197
3 3 3 5 Tow а stuck machine 1 98
3 3 3 6 Tow а machine with а dead engine 1 98
3 3 3 7 Accumulator without pressure 1 99
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3 3 3 8 Transport the machine 20 0
3 34 Performance recommendations 201
3 3 4 1 Machine performance 20 1
3 35 Tracks 202
3 3 5 1 Track selection 20 2
3 3 5 2 Low profile tracks 20 2
3 3 5 3 General ag tracks 20 2
3 3 5 4 Extreme application tracks 20 2
3 36 Debris deflectors 204
3 37 Machine ballast 206
3 37 1 Levels of ballast 207
3 37 2 Add weights 208
3 37 3 Maximum machine weight 208
3 38 Weights 2 1 0
3 38 1 Combinations o f idler weights 2 1 1
3 38 2 lnstall the front weights 2 1 3
3 38 3 Remove the 20 front weights 2 1 4
3 38 4 Remove the 3 2 f ront weights 2 1 7
3 38 5 lnstall the idler weight 2 20
3 38 6 Remove the idler weights 2 2 1
3 38 7 lnstall the undercarriage weights 2 2 2
3 38 8 Remove the undercarriage weights 2 2 3
3 38 9 Measure the slippage 2 24
3 39 Mobll track system (MT S) 225
3 39 1 Mobil track system 2 25
3 39 2 Turn performance 2 26
3 40 Moldboard plough applications 228
3 4 0 1 Moldboard plough applications 2 28
3 4 0 2 Rollover ploughs 2 29
3 41 Special application machines – towed scrapers 230
3 4 1 1 Ballast for towed scrapers 2 3 0
3 4 1 2 Drawbars and hitches for а towed scraper 2 3 1
3 4 1 3 Hydraulic connections for а towed scraper 2 3 1
3 4 1 4 Connections for hydraulic power beyond – towed scrapers 2 3 2
3 4 1 5 Laser level controls – land leveling applications 2 3 2
3 4 1 6 Operation guidelines – scraper 2 3 2
3 4 1 7 Speed selection – scraper 2 3 3
4 Maintenance 235
4 1 Lubricant viscosities and refill capacities 239
4 1 1 Lubricant viscosities for amblent temperatures 2 39
4 1 1 1 Lubricant viscosities 2 39
4 1 1 2 Refill capacities 2 39
4 2 Service intervals 241
4 2 1 Maintenance chart 24 1
4 2 2 Maintenance schedule 24 2
4 3 Main fuse panel 244
4 3 1 Fuse panel 245
4 3 2 Fuse Ыосk one 245
4 3 3 Fuse Ыосk two 246
4 3 4 Fuse relay Ыосk one 247
4 3 5 Fuse relay Ыосk two 248
4 3 6 Main fuse 248
4 3 7 Circuit breaker 249
4 3 8 Relay and fuse panel for chassis 249
4 4 SCR system 250
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4 4 1 Selective catalytic reduction (SCR) System 25 0
4 4 2 Supply module 25 0
4 4 3 Fill the diesel exhaust fluid tank 25 1
4 4 4 DEF heater circuit fuse 25 1
4 4 5 DEF storage and shelf life 25 1
4 4 6 Low diesel exhaust fluid ( D E F ) level 25 2
4 5 Са Ь filtration 254
4 5 1 Primary fresh air filter 25 4
4 5 2 Remove the primary air filter 25 4
4 5 3 Filter maintenance 25 4
4 5 4 Clean the filter 25 5
4 5 5 lnstall the primary air filter 25 5
4 5 6 Remove the recirculation filter 25 5
4 5 7 lnstall the recirculation filter 25 6
4 6 Maintenance access 257
4 6 1 Remove the guards 25 7
4 6 2 Remove the engine fan guards 258
4 7 Undercarriage (Mobll trac) system 259
4 7 1 Do а check of the oil level for the drive wheel hubs 259
4 7 2 Change the drive wheel hub oil 259
4 7 3 Do а check of the oil level for the idler wheel and the mid roller wheel hubs 26 0
4 7 4 Change the oil оп the idler and the mid roller wheel hub 26 0
4 7 5 Track and undercarriage inspection 26 0
4 7 6 Adjust the gauge spacing 26 1
4 7 7 Measure the gauge spacing 26 7
4 8 Special considerations – scraper 269
4 8 1 Belt untracking – scraper 269
4 8 2 Weight transfer limit 269
4 8 3 Towed scraper operation and inspection 27 0
4 8 4 Scraper setup 27 0
4 8 5 Retrieve а stuck machine / scraper 27 0
4 9 Detention the tracks 272
4 9 1 Detension the tracks 27 2
4 9 2 Release the pressure between the nipple and the filler valve 27 3
4 10 Tension the tracks 274
4 1 0 1 Add tension to the tracks 27 4
4 11 Track removal 277
4 1 1 1 Replace the track 277
4 12 Track alignment 279
4 1 2 1 Track alignment 279
4 1 2 2 Check the alignment 279
4 1 2 3 Adjust the alignment 279
4 1 2 4 Adjust the alignment – more procedures 28 0
4 1 З Cooling system 282
4 1 3 1 Clean the cooling cores 28 2
4 1 3 2 Water valve shutoff 28 2
4 1 3 3 Do а check of the engine coolant level 28 3
4 1 3 4 Drain the engine coolant 28 3
4 1 3 5 Cooling system additives 28 4
4 1 3 6 Coolant sample 28 4
4 1 3 7 Replace the water temperature thermostat 28 5
4 14 Flush and refill the cooling system 286
4 1 4 1 Coolant system fluid 28 6
4 1 4 2 Flush the cooling system 28 6
4 1 4 3 Refill the cooling system 287
4 15 Hydraulics – do а check and change the system oil 288
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4 1 5 1 Do а check of the hydraulic system oil 288
4 1 5 2 Change the hydraulic system oil 289
4 16 Hydraulic filters 2 91
4 1 6 1 Replace the transmission and steering filter 291
4 1 6 2 Replace the implement filters 291
4 1 6 3 Replace the implement case drain filter 291
4 1 6 4 Replace the steering pump case drain filter 292
4 1 6 5 Remove the suction screen 293
4 1 6 6 Replace the transmission oil 294
4 17 Engine 2 97
4 1 7 1 Replace the engine air filter 297
4 1 7 2 Do а check of the engine oil level 297
4 1 7 3 Change the engine oil and oil filter 298
4 1 7 3 1 lnspecting used filters 3 00
4 1 7 4 Engine oil sample port 3 00
4 1 7 5 Engine belts 3 00
4 1 7 6 Engine temperature 3 01
4 1 7 7 Open the engine cover 3 01
4 18 Fuel system 302
4 1 8 1 Prevent static discharge when fueling 3 02
4 1 8 2 Fuel сар 3 02
4 1 8 3 Fill the fuel system 3 02
4 1 8 4 Change the prefilter and the fuel filters 3 03
4 1 8 5 Fuel water separator 3 04
4 1 8 6 Prime the fuel system 3 05
4 19 Serpentine belt removal and installation 30 6
4 1 9 1 Remove the main serpentine belt 3 06
4 1 9 2 lnstall the main serpentine belt 3 07
4 20 Battery installation and removal 30 9
4 20 1 Remove the batteries 3 09
4 20 2 lnstall the batteries 3 1 0
4 21 Preparing for the cold season 3 1 2
4 21 1 Cold season 3 1 2
4 21 2 Cold start 3 1 2
5 TrouЬleshooting 3 1 3
5 1 Heating and air conditioning trouЫeshooting 3 1 5
5 2 Electrical system trouЫeshooting 3 1 6
5 3 Brake trouЬleshooting 3 1 7
5 4 Engine trouЬleshooting 3 1 9
5 5 Hydraulic trouЫeshooting 324
5 6 3-point linkage trouЬleshooting 32 6
5 7 Transmission trouЬleshooting 32 8
5 8 Steering system trouЬleshooting 330
5 9 Auto-Guide trouЫeshooting 33 5
5 9 1 Auto-Guide ready ind icator is not о п 3 3 5
5 9 2 Auto-Guide ready ind icator is оп 3 3 6
5 9 3 Auto-Guide de-activates during operation 3 3 6
5 10 Machine Error Codes 33 8
5 1 0 1 Armrest Е С М error codes 3 3 8
5 1 0 2 Auxiliary valve one Е С М error codes 3 4 2
5 1 0 3 Auxiliary valve two Е С М error codes 3 4 2
5 1 0 4 Auxiliary valve three Е С М error codes 3 4 2
5 1 0 5 Auxiliary valve four Е С М error codes 3 4 3
5 1 0 6 Auxiliary valve five Е С М error codes 3 4 3
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5 1 0 7 Auxiliary valve six Е С М error codes 3 4 4
5 1 0 8 Front lighting Е С М error codes 3 4 4
5 1 0 9 Roof lighting Е С М error codes 3 45
5 1 0 1 0 Rear lighting Е С М error codes 3 45
6 Specifications 3 47
6 1 Engine specifications 3 49
6 2 Torque specifications 350
6 2 1 Constant torque hose clamps 3 5 0
6 3 Dimensions 351
6 3 1 Dimensions 3 5 2
6 4 Noise vibration level 353
6 5 Machine specifications 35 4
6 6 Shipping weights 357
7 lndex 359
Rubber Track

CHALLENGER MT845E MT855E MT865E MT875E RUBBER TRACK TRACTOR OPERATOR’S MANUAL 556245D1C:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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