Challenger Operator’s Manual for 654B 658B Combine Series – PDF DOWNLOAD

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Challenger Operator’s Manual for 654B 658B Combine Series – PDF DOWNLOAD

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DESCRIPTION:

Challenger Operator’s Manual for 654B 658B Combine Series – PDF DOWNLOAD

GENERAL SAFETY PRECAUTIONS :

Every effort has been made to ensure that Challenger comblnes provide maximum protection against personal 8 injury through accidents. The effectiveness of guards and other safety devices is only as comprehensive as the operator allows in practising caution whenever the machine is running. Reading the simple rules below is only part of your responsibllity. Memorise them and practise them until you are continually safety conscious.

• In order to provide а better view, certain photographs or illustrations in this manual may show an assembly with the safety shield removed. However, а machine should never Ье operated in this condition. Кеер all shields in place. If а shield removal becomes necessary for repairs, replace the shield prior to machine operation.
• Operators should familiarise themselves with the provisions of the Road Traffic Acts and of the regulations made thereunder in order to ensure that, when taking the combine and the attachments upon the road, they comply with the relevant statutory requirements. Always remember to observe the restrictions on the use of vehicles carrying projection loads or appliances. The machine is delivered from the factory with guards and safety equipment as required Ьу the authorities.

TABLE OF CONTENTS:

Challenger Operator’s Manual for 654B 658B Combine Series – PDF DOWNLOAD

1 General lnformation 11
1 1 Dear Customer 13
1 1 1 Appropriate Use 1 3
1 1 2 Changes and lmprovements 13
1 1 3 Directives 13
1 1 4 Preface 14
1 1 5 ЕС Declaration of Conformity for Comblne and ТаЫе 15
1 1 6 Product ldentification 18
1 1 7 Sketch and parts identification 19
1 1 8 Disposal 20
2 Safety 23
2 1 Safety 25
2 1 1 General Safety Precautions 25
2 1 2 Attention -Warning Symbols 25
2 1 3 Safety Precautions 25
2 1 4 Road Transport 27
2 1 5 Warning/lnstruction decals 28
2 1 6 СЕ Marking andТ уре Plate оп the Comblne 31
2 1 7 Placing of СЕ Markings and Туре Plate 41
З Operation, Controls and СаЬ 45
3 1 Before Start 4 7
3 1 1 Before Star t 47
3 2 Operator СаЬ 49
3 2 1 Arrangement and Controls 49
3 2 2 Optional Extra 51
3 3 Safety Precautions – on the Move 52
3 3 1 Safety Precautions • оп the Move 52
3 4 Starting and Stopping the Engine 53
3 4 1 Starting the engine 53
3 5 Drive Controls 55
3 5 1 Multifunction lever 55
3 5 2 AdjustaЫeA rmrest and Control Pane l 56
3 5 3 Change of Gears 57
3 5 4 Reduced Engine Revolutions in Road Transport (Speed Matching System) 58
3 5 5 Steering column 58
3 5 6 Brakes 59
3 6 Seats 60
3 6 1 Adjustment of Operator Seat 60
3 6 2 Adjustment of air-suspended seat 60
3 6 3 EF declaration of conformity for the operator seat 61
3 6 4 Safety Switch in Operator Seat – (Operator Present Switch) 62
3 6 5 lnstructor sea t 63
3 7 Mirrors 64
3 7 1 Electrically adjustaЫe rearview mirrors 64
3 8 Accessibllity 65
3 8 1 Ladder for СаЬ 65
3 8 2 Ladder for engine compartment 66
3 8 3 Cleaning the windscreens 67
3 9 Emergency Situations 68
3 9 1 Emergency Exit 68
3 9 2 Fire Extinguisher 69
3 10 Light and Lamps 70
Challenger 6548 – 6588 – ЕАМЕ 3
Lights 70
Main Light and Work Light 71
Climate Control 72
Maintenance and overview 72
Operation of Climate Control 73
Printer 75
Exchanging Paper and Ribbon in Printer 75
lnserting the Paper Roll 75
Fitting the Ribbon 76
Optional Extra 77
Four-wheel drive 77
Reversing camera 79
Auto-Guide 79
Operation, DATAVISION 8 1
4 1 Safety Precautions 8 3
4 1 1 Safety precautions, Operating DATAVISION 8 3
4 2 DATAVISION 8 4
4 2 1 DATAVISION in genera l 8 4
4 2 2 Operating DATAVISION onT erminal 8 6
4 2 3 Operating the Terminal Ь у Remote Control in the Multi- Function Lever 8 7
4 2 4 Contrast and Brightness Control 8 7
4 2 5 Cleaning of terminal 8 8
4 2 6 Data card 8 8
4 2 7 DATAVISION Menu Structure 8 8
4 3 Harvest Menu 9 0
4 3 1 Reading 9 0
4 4 Main Menu 9 4
4 4 1 Main menu structure 9 4
4 5 Monitoring 9 6
4 5 1 Monitoring in general 9 6
4 5 2 Shaft Speeds 9 7
4 5 3 Engine Monitoring/Alarm 9 7
4 5 4 Engine Safety Alarm 9 7
4 5 5 lnformation 9 8
4 5 6 Shaft speeds 9 9
4 6 Harvesting Data 1 0 0
4 6 1 Standard data 10 0
4 6 2 Data Logging in General 10 2
4 6 3 Using Data Logging 10 3
4 6 4 Data logging setup 111
4 6 5 Using Markers 114
4 7 Operator’s Manual 115
4 7 1 HarvestSettings 115
4 7 2 Routine Servicing 116
4 7 3 DATAVISION 116
4 8 Diagnostics 117
4 8 1 TrouЫe shooting in DATAVISION 117
4 9 Coding 123
4 9 1 Coding in genera l 123
4 9 2 ClockA djustment 124
4 9 3 Language 124
4 9 4 Area measuring 124
4 9 5 ТаЫе Calibration 126
4 9 6 Returns Volume 127
4 9 7 Grain Loss Monitor 127
4 9 8 Shaft alarm calibration 127
4 9 9 Concave Calibration 128
4 9 10 Constant Flow 128
4 9 11 Coding of Electrical Straw Deflectors 129
4 9 12 LeadT ime and LagT ime 131
4 9 13 Calibration of actuator for electrical sieves 132
4 1 О Settings 133
4 10 1 Harvest Settings 133
4 10 2 ТаЫе Settings 136
Challenger 6548 – 6588 – ЕАМЕ
Machine Settings 138
Returns Volume Monitor 141
Returns volume 141
Coding 141
Grain Loss Monitoring 143
Sensors 143
Adjustment of Grain Loss Sensors 143
Shaft Alarm Limits 145
Shaft alarm calibration 145
Yield Meter 146
Yield meter ( lsotopic) 146
Micro-Trak Yield Meter 148
Yieldmeter Calibration 150
Moisture Meter 1 52
Limitations in the use of the moisture meter 152
Continuous Moisture Measuring 152
Measuring Principle 152
Using the Moisture Meter 153
Cleaning the Moisture Meter, 153
Calibration of moisture meter 154
Cutting Height Control 156
Adjustment and operation of cutting height control 156
Coding of tаЫе 159
Field Pressure Control 160
Adjustment and operation of field pressure contro l 160
lnteraction between the ТаЫе Controls 162
ТаЫе controls, an outline 162
Auto Level ТаЫе 163
Principle of Auto Level tаЫе 163
Bleeding 164
Coding of Auto Level ТаЫе 165
Calibration of ТаЫе Angle 165
Operation of Auto Level ТаЫе 167
Operation of Auto Level ТаЫе 167
Ground sensors 169
Checking andA djusting the Ground Sensors 169
Constant Flow 171
Constant Flow functional description 171
Start-up andA djustment of Constant Flow 172
Constant Flow Engagement 174
5 Engine 177
5 1 Safety Precautions 179
5 1 1 Safety Precautions , Engine 179
5 2 Engines 18 0
5 2 1 Engine Types 18 0
5 3 Air-intake 18 1
5 3 1 Filter system 18 1
5 4 Cooling System 18 2
5 4 1 Rotary Screen and Dust Aspirator 18 2
5 4 2 Coolers 18 3
5 4 3 Coolant 18 4
5 4 4 Checking the Fan BeltT ension 18 4
5 5 Fuel System 18 5
5 5 1 Fuel system 18 6
5 5 2 Filter change 18 7
5 6 Engine Oil/Change 18 8
5 6 1 Oil and Filter Change 18 8
5 7 Cleaning 18 9
5 7 1 Cleaning of engine compartment 18 9
5 8 ЕЕМЗ Engine Management 19 0
5 8 1 Electronic Engine Management 19 0
5 8 2 Engine TrouЫe Shooting (Self- Diagnosis) 19 1
5 8 3 ЕЕМ3 codes 19 2
Challenger 6548 – 6588 – ЕАМЕ 5
Safety Precautions 19 9
Safety Precautions, CuttingТ аЫе s 19 9
Attachment/Removal of ТаЫе 20 0
Attachment of ТаЫе , Standard and Auto Level 20 0
Removal of ТаЫе 20 2
Supports 20 4
ТаЫе Trailer 20 5
Attachment of comblne and trailer 20 5
ТаЫе Trailer Brakes 20 5
Reel 20 6
Reel Adjustment Up/Down, Fore/Aft 20 6
Bleeding 20 7
Reel Rotation 20 7
Reel tine bars 20 8
Adjustment of the Reel in the ТаЫе 20 8
Knife 20 9
Knife and Knife Drive 20 9
Feeding 210
ТаЫе auger 210
Cut-off strip and distribution strip 211
Replacement of Feathering Fingers 212
Auger Flight Extensions , 20-22-25-30′ ТаЫе s 212
Reversing 213
Transmission 214
PowerFlow ТаЫе , Knife Drive and ТаЫе Auger 214
Slip Clutch forТ аЫе Auger 214
Powerflow ТаЫе 215
PowerFlow belts 215
lnspection and Start-Up of PowerFlow Belts 215
Adjustment of belts 216
Scrapers, front 216
Scrapers , Rear, and Adjustment of Bearing Housings 217
ТаЫе bottom 217
Cleaning 218
Crop Lifters 219
Using Crop Lift ers 219
Vertical Knives, Rape Auger and Straw Dividers 220
Vertical knife 220
Mounting of Vertical Knife 220
Rape auger 221
Folding torpedo dividers and bow dividers 221
Mounting of Straw Dividers 222
Adjustment of Torpedo Divider 222
Fixed Fingers 223
Fitting of fixed tаЫе auger fingers 223
Using FixedТ аЫе Auger Fingers 223
High ТаЫе Sides 223
Main Crop Elevator 225
Elevator Chain 225
Transmission for ТаЫе 225
Stone Trap 226
lnitialA djustment of Cutting Height lndication 227
Operation of ТаЫе and Threshing Unit 229
7 1 Safety Precautions 231
7 1 1 Safety Precautions, Operation of Machine and Cutting ТаЫе 231
7 2 Operation of ТаЫе 232
7 2 1 ТаЫе Height and ТаЫе Automatic Control 232
7 2 2 Cutting height control 233
7 2 3 Field pressure control 234
7 2 4 Preset cutting height 235
7 2 5 Auto Level ТаЫе 235
7 2 6 ТаЫе Engagement -Emergency Stop 236
7 3 Threshing Unit Transmission 237
Threshing unit engagement 237
Cylinder Variator 238
Turning Tool for Cylinder 238
Concave Setting, Electrically AdjustaЫe 239
Operation of Concave 239
Concave Setting 239
Threshing 241
Concave filler plates 241
Straw walkers 241
Rear beater curtain 242
Straw Chopper and Spreader Hood 244
Straw chopper 244
Adjustment of Spreader Hood 245
Counter knives and cross bar 246
Replacement of Knives 247
Fanning Mill and Sieves 248
Fanning mill 248
Shaker shoe 248
Shaker Shoe with Electrical Sieves 249
ManualA djustment of Sieves 249
Cleaning of Sieves and Main Grain Pan 250
Cleaning the Sieves 251
Shaker Shoe Light 253
Special sieves 253
lnternal Grain Transport 254
Auger Housing/Elevators 254
Returns thresher 254
Tank filling auger 255
Grain tank 256
Unloading auger 258
Unloading Auger Clutch 259
Unloading tube 260
Rotary Separator 261
Adjusting the revolutions 261
Concave setting 262
Straw Hood 263
Alarm switch for straw hood Ь locked 263
Light in straw hood 264
Chaff Spreader 265
Setting 266
Maxi Spreader 267
Adjustment and operation 267
Adjustment of sensors 268
Maize Threshing 269
Threshing of maize in general 269
Attachment of Maize Header 269
Area measuring 270
Main crop elevator 270
Concave/lnitial Settings 271
Threshing cylinder 271
Rotary Separator 271
Shaker shoe 272
Straw walkers 272
Bottom auger cover plate 273
Scrapers 273
Rear beater curtain 273
Straw chopper 274
Maxi Spreader 274
Harvest Settings 275
Harvest charts and settings 275
Threshing 277
А guide to threshing 277
8 Transmissions 279
8 1 Safety Precautions 28 1
Challenger 6548 – 6588 – ЕАМЕ 7
Safety Precautions, Transmissions 28 1
Adjustment of Transmissions 28 2
General 28 2
Threshing unit clutch 28 3
Hydrostatic transmission 28 3
Transmissions 28 4
Rear beater 28 4
Crop Elevator and ТаЫе 28 4
Straw chopper 28 5
Threshing cylinder 28 5
Unloading auger 28 6
Shaker Shoe and Chaff Spreader Counter Drive, and StrawW alker Drive 28 7
Filling and Returns System Countershaft 28 8
Returns Elevator and ReturnsT hresher 28 8
Tank Filling Elevator andT ank FillingA uger 28 9
Dust aspir ator 28 9
Rotary screen 29 0
Fanning mill 29 1
Rotary Separator 29 1
Alternator and Fan 29 2
Climate control 29 2
Transmission Diagrams 29 3
Transmission Diagram, Left -Hand Side 29 3
Transmission Diagram, Right-Hand Side 29 5
9 Hydraulics 29 7
1 0
8
9 1 Safety Precautions 29 9
9 1 1 Safety Precautions, Hydraulic System 29 9
9 2 Hydraulic System 30 0
9 2 1 Hydraulic system, standard comblne 30 0
9 2 2 Hydraulic System, Four-Wheel Drive 30 1
9 3 Oil Change 30 2
9 3 1 Draining and refilling hydraulic oi l 30 2
9 4 Filter Change 30 3
9 4 1 Filter change in genera l 30 3
9 4 2 Return oil filter 30 3
9 4 3 Storage of Hydraulic System 30 4
9 5 Auxiliary Hydraulics 30 5
9 5 1 Auxiliary hydraulics in general 30 5
9 5 2 Functions and Auxiliary Hydraulics 30 5
9 5 3 ReelA djustment Fore/Aft -Up/down 30 5
9 6 Hydraulics Diagrams 30 6
9 6 1 Hydraulics Diagram, Standard Comblne 30 7
9 6 2 Hydraulics Diagram for Chaff Spreader 30 9
9 6 3 Hydraulics diagram for Maxi Spreader 310
Maintenance 313
10 1 Safety Precautions 315
10 1 1 Safety Precautions, Maintenance 315
10 2 Undercarriage 317
10 2 1 Undercarriage in genera l 317
10 2 2 Wheel nut torques 317
10 2 3 Tyre Pressure 317
10 3 Lubrication lntervals 319
10 3 1 Lubrication chart , time intervals 319
10 3 2 Lubrication chart , right- and left -hand side 321
10 3 З Lubrication chart, main crop elevator and front axle 323
10 3 4 Lubrication points, left -hand machine side 324
10 3 5 Lubrication points, right-hand machine side 337
10 3 6 Lubricants and Operating Fluids 349
10 3 7 Preliminary Service lnspections 350
10 3 8 Maintenance Required 351
10 4 Oil Change, Gear 354
10 4 1 Gearbox 354
10 4 2 Final drives 354
Challenger 6548 – 6588 – ЕАМЕ
10 4 3
10 5
10 5 1
10 5 2
10 6
10 6 1
10 6 2
10 6 3
10 6 4
10 6 5
10 6 6
10 6 7
10 7
10 7 1
10 7 2
ТаЬ/е of contents
Right- angle gear for returns thresher 355
Climate Control 356
Diagram for Climate Control System 356
Maintenance 356
Cleaning and Off-Season Storage 358
Cleaning 358
Off-season storage 359
Storage of Engine, Fuel System and Hydraulic System 360
Periodical Start-Up 360
Removal of Crop Elevator 361
Removal of Elevator Chains 361
After Off -Season Storage 361
Adjustment of Brakes 362
Adjustment of Foot Brakes, Disc Brakes 362
Adjustment of Parking Brake 362
1 1 Electrical System 363
11 1 Safety Precautions 365
11 1 1 Safety Precautions, Electric System 365
11 2 Electrical System 366
11 2 1 Charging system 366
11 2 2 Electric Boxes and Main Switch 367
11 2 3 External connectors 12V 367
11 З Electro-Hydraulic System 370
11 3 1 Electro-Hydraulic System in general 370
11 4 Кеу to Signatures for Wiring Harness 371
11 4 1 Wire Codes 371
11 4 2 Component Codes 371
11 5 Overview, Electric Вох and СаЬ 372
11 5 1 Position of Connectors in Electric Boxes 372
11 5 2 Fuses and Relays, Electric Вох and СаЬ 373
11 6 Wiring Diagrams 375
11 6 1 Key to symbols 375
11 6 2 Diagrams overview 376
11 6 3 Fuse Values 376
11 6 4 Components 377
11 6 5 Electric diagrams 38 5
1 2 Specifications 39 7
12 1 Specifications 39 9
12 1 1 Dimensions and specifications 39 9
Challenger 6548

CHALLENGER OPERATOR’S MANUAL FOR 654B 658B COMBINE SERIES – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]