Challenger Rubber Track Tractor MT855E MT865E MT875E LRC Operator’s Manual 569587D1C

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Challenger Rubber Track Tractor MT855E MT865E MT875E LRC Operator’s Manual 569587D1C – PDF DOWNLOAD

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Challenger Rubber Track Tractor MT855E MT865E MT875E LRC Operator’s Manual – PDF DOWNLOAD

Size : 50.4 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Operator Manual
Model: Challenger EU Tractor MT855E MT865E MT875E LRC With AP168 Engine
Date: 2018
Number of Pages: 348 Pages
Serial Number: AGCC08.5.E…1001 and Later
Part Number: 569587D1C

DESCRIPTION:

Challenger Rubber Track Tractor MT855E MT865E MT875E LRC Operator’s Manual – PDF DOWNLOAD

МТ855Е LRC
AGCC0855.E … 1001-
MT865E LRC
AGCC0865.E … 1001-
MT875E LRC
AGCC0875.E … 1001-

• This operator manual uses the latest information available at the time of publication. Read the operator manual carefully before operating the machine. Right-hand and left-hand, as used in the operator manual, is determined Ьу facing the direction that the machine travels when in use.
• Photos, illustrations, and data used in the operator manual were current at the time of publishing. Because of possible production changes, each machine сап vary. Manufacturer reserves the right to redesign and change the machine as necessary without notification.

Important safety information :

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation, maintenance, ог repair. Know dangerous situations before ап injury occurs. А person must Ье alert to possible dangers. This person must also have the necessary training, skills and tools to do these operations correctly.Incorrect operation, lubrication, maintenance ог repair of this product сап Ье dangerous and сап result in injury ог death.

• Read and understand all the information about the operation, lubrication, maintenance, and repair before operating оп this machine. The product and this manual give safety precautions and warnings. Bodily injury ог death сап occur to you ог to other persons if all warnings аге not heeded. Not every possible circumstance that сап involve а potential danger сап Ье anticipated.
• The warnings in this publication and оп the product аге, thus, not all inclusive. If а tool ог procedure, not recommended Ьу AGCO, is used, make sure they аге safe for everyone. Ап operator must make sure the product will not Ье dangerous ог damaged Ьу the operation, lubrication, maintenance ог repair procedures selected. Information, specifications, and illustrations in this publication come from information available at the time of publication production.
• Specifications, torques, pressures, measurements, adjustments, illustrations, and other items сап change at any time. These changes сап change the service that is given to the product. Get the complete and most current information before starting а job. AGCO dealers have the most current information available.

TABLE OF CONTENTS:

Challenger Rubber Track Tractor MT855E MT865E MT875E LRC Operator’s Manual – PDF DOWNLOAD

1 Safety 13
1 1 Safety lnformation 15
1 1 1 Operator Manual 1 5
1 1 2 Safety symbol 1 5
1 1 3 Safety messages 1 5
1 1 4 lnformation messages 1 5
1 1 5 Safety signs 1 6
1 1 6 lmportant safety information 1 6
1 1 7 General hazard information 1 7
1 1 8 Pressurized air 18
1 1 9 Asbestos information 18
1 1 1 0 Electrical storm injury prevention 18
1 1 1 1 Mount and dismount the machine 18
1 1 1 2 Before you start the engine 1 9
1 1 1 3 Start the engine 1 9
1 1 1 4 Before operation 1 9
1 1 1 5 Procedures for operation 1 9
1 1 1 6 Park the machine 20
1 1 1 7 Орегаtог station 21
1 1 18 Cut and crush prevention 21
1 1 1 9 Rollover protective structure 21
1 1 20 Burn prevention 22
1 1 21 Coolant 22
1 1 22 Oils 22
1 1 23 High pressure lines 22
1 1 24 Fluid penetration 23
1 1 25 Batteries 23
1 1 26 Exhaust fumes 24
1 1 27 Noise prevention 25
1 1 28 Fire and explosion prevention 25
1 1 29 Fire extinguisher 26
1 1 30 PuЫic road transportation 26
1 2 Safety signs and labels 27
1 3 Danger signs 28
1 3 1 Power take off 29
1 3 2 Danger hazard – Rear roll over 29
1 3 3 Danger hazard – Starter bypass 29
1 4 Warning signs 30
1 4 1 Warning – Battery explosion 31
1 4 2 Belt entanglement 31
1 4 3 Ether 31
1 4 4 Fall off hazard 32
1 4 5 High pressurized fluid 32
1 4 6 Hot pressurized coolant 33
1 4 7 Warning – Hot surface 33
1 4 8 No passengers 33
1 4 9 Operators manual 34
1 4 1 0 Radar 34
1 4 1 1 lnstall the batteries 34
1 4 1 2 Warning – Rear view 36
1 4 1 3 Seatbelt 36
1 4 1 4 Bystander alert 36
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1 4 1 5 Warning – Engine cover support 3 7
1 5 lnformational signs 38
1 5 1 Alternate exit 4 0
1 5 2 Battery shut off 4 0
1 5 3 lnformational – Fuel filter 4 0
1 5 4 lnformational – Lift point 4 0
1 5 5 lnformational – No step 4 1
1 5 6 lnformational – Separator fuel filter 4 1
1 5 7 lnformational – Tiedown 4 1
1 5 8 Park brake 4 1
1 5 9 lnformational – Belt routing 4 2
1 5 1 0 lnformational – Hydraulic control valves 4 2
1 5 1 1 Engine oil sign 4 2
1 5 1 2 lnformational – Engine oil filter 4 2
1 5 1 3 lnformational – engine air cleaner 4 3
1 5 1 4 lnformational – саЬ air conditioning 4 3
1 5 1 5 1 2 volt 4 3
1 5 1 6 Transmission oil fill 4 3
1 5 1 7 Oil level 4 4
1 5 18 lnformational – Tightening bolt 4 4
1 5 19 lnformational – Tightening bolt 4 4
1 5 20 Ultra low sulfur diesel fuel 4 4
2 lntroduction 45
2 1 Machine identification information 47
2 2 Serial number definition 48
2 3 lntended use 50
2 4 Proper disposal of waste 51
2 5 Pre-Delivery 52
2 5 1 Pre-delivery checklist 5 2
3 Operation 53
3 1 General inspection 59
3 1 1 Walk-around inspection 5 9
3 2 Start the engine 61
3 2 1 Pre-start checks 6 1
3 2 2 Start the engine 6 1
3 2 3 Start the engine in normal conditions 6 1
3 2 4 Start the engine with jumper саЫеs 6 2
3 3 Engine start switch 63
3 4 Monitor mounting areas 64
3 5 Lamp switches 65
3 5 1 Multifunction light switch оп the steering column 6 5
3 5 2 Extremity lamps 6 6
3 5 3 lnterior lamps 6 6
3 5 4 Courtesy lamp 6 6
3 5 5 СаЬ switches 6 7
3 5 6 Exterior courtesy lamps 68
3 5 7 Lighting shutdown delay 68
3 5 8 Rotating beacon 69
3 5 9 Backlighting for switches in the саЬ 69
3 6 Dash panel 70
3 7 Steering wheel 73
3 7 1 Horn 73
3 7 2 Steering wheel tilt lever 73
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3 8 Mirrors 74
3 8 1 lnside rear view mirror 74
3 8 2 Outside rear view mirrors 74
3 9 Radio 75
3 9 1 Steering wheel controls 75
3 10 Windows 76
3 1 0 1 Open the rear window 76
3 1 0 2 Window sun screen 76
3 1 0 3 Window washer compartment 76
3 1 0 4 Rear window as an alternate exit 77
3 1 0 5 Exit the саЬ in an emergency 77
3 11 Storage and literature compartments 78
3 12 Operator seat 79
3 1 2 1 Armrest adjustment 79
3 1 2 2 Standard operator seat 79
3 1 2 3 Deluxe heated – vented seat 8 1
3 1 2 4 lnstructor seat 8 3
3 1 2 5 Seat belts 8 3
3 1 2 6 Operator presence functionality 84
3 13 Exterior tool Ьох 85
3 14 Heating and air conditioning controls 86
3 1 4 1 Automatic temperature controls 86
3 1 4 2 Manual temperature control system 87
3 15 Vent locations 88
3 16 Machine management center 89
3 1 6 1 Terminal 89
3 1 6 2 Machine management center version information 90
3 1 6 3 Set the measurement units 90
3 1 6 4 Set the language 92
3 1 6 5 Set the decimal display 93
3 1 6 6 Set the time and date 93
3 1 6 7 Terminal settings 94
3 1 6 8 Applications 96
3 1 6 9 Select an auxiliary input 97
3 1 6 1 О View the screens 98
3 1 6 1 1 Engine 98
3 1 6 1 2 Transmission 99
3 1 6 1 3 Hydraulic 1 0 0
3 1 6 1 4 Powertrain protection software (P PS) 1 0 1
3 1 6 1 5 Measure INST (instantaneous) 1 0 2
3 1 6 1 6 Measures – field 1 0 2
3 1 6 17 Measures – fuel 1 0 3
3 1 6 18 Memory 1 0 3
3 1 6 19 Power management 1 06
3 1 6 20 Tractor settings 1 07
3 1 6 2 1 Slip alarm 1 08
3 1 6 22ISO 1 1 78 3 Class 3 1 1 0
3 1 6 23 Service intervals 1 1 1
3 1 6 24 Headland management 1 1 5
3 1 6 25 Headland management icon identification 1 18
3 1 6 26 DT C (diagnostic trouЫe codes) stored ог active 1 20
3 1 6 27Track tension 1 2 1
3 1 6 28 3 -point linkage 1 22
3 1 6 29 Slip calibration 1 24
3 1 6 3 0 Steering calibration 1 26
3 1 6 3 1 lnching pedal calibration 1 28
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3 16 3 2 Radar calibration 1 29
3 16 3 3 ЕnаЫе the video camera – software version 3 2 and before 1 3 1
3 17 Air system operation 132
3 17 1 Air system operation 1 3 2
3 17 2 Air trailer brake couplers 1 3 2
3 17 3 Air hose connection 1 3 3
3 18 Machine control 134
3 18 1 Throttle control 1 3 4
3 18 2 Decelerator – if equipped 1 3 4
3 18 3 Power management 1 3 4
3 18 4 Brake control 1 3 5
3 18 4 1 Service brakes 1 3 5
3 18 5 Hydraulic trailer brake if equipped 1 3 6
3 18 6 Park brake 1 3 6
3 18 7 Manual parking brake handle 1 3 7
3 19 lnching pedal control 138
3 20 Transmission 139
3 20 1 Transmission control 1 3 9
3 20 2 Machine ground speeds 1 3 9
3 20 3 Transmission control lever 1 4 0
3 20 4 Transmission shifting diagram 1 4 0
3 20 5 Preselect а gear before you move 1 4 0
3 20 6 Use of the inching clutch control 141
3 20 7 Operate the shuttle shift 141
3 20 8 Speed match 1 4 2
3 21 Overweight protection strategy (OWPS) 143
3 22 General hydraulic connections 144
3 22 1 General hydraulic connections 1 4 4
3 22 2 Connect hoses to the quick couplers 1 4 4
3 22 3 Disconnect hoses from the quick couplers 1 4 5
3 22 4 Hydraulic flow management 1 4 5
3 22 5 Hydraulic motors 1 4 5
3 22 6 Selection of hydraulic motors 1 4 5
3 22 7 Single acting cylinders 1 4 6
3 22 8 Connect а douЫe acting cylinder 1 4 6
3 22 9 Connect hydraulic motors to the control valves 1 4 6
3 22 10 Connect а grain cart with an auger motor 1 4 7
3 22 11 Semi – mounted vacuum planter with the lift assist wheels 1 48
3 22 1 2 Connect the vacuum planter 149
3 22 1 3 Connect the air seeder ог the grain drill 149
3 22 1 4 Connect the spray system pump 151
3 22 1 5 Connect the auxiliary implement controls 151
3 22 16 Hydraulic power beyond 1 5 2
3 22 17 Connect а hydraulic motor to power beyond 1 5 2
3 22 18 Connect the auxiliary implement control valve with load sense 1 5 3
3 22 19 Connect the auxiliary implement control valve without load sense 1 5 3
3 22 20Auxiliary implement control valve bank 1 5 3
3 22 21 Connect the hydraulic motor with the flow control valve 1 5 4
3 23 Hydraulic controls 155
3 23 1 Hydraulic control valve operation 1 5 5
3 23 2 Roading lockout switch for the hydraulic control levers 1 5 7
3 24 Electrical system 158
3 24 1 Radar unit 158
3 24 2 Radar connector 158
3 24 3 Battery disconnect switch 158
3 24 4 Single pole connectors 1 5 9
3 24 5 Auxiliary power switch 1 5 9
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3 24 6 Auxiliary power strip 1 6 0
3 24 7 Trailer connector 1 6 0
3 24 8 Put the implement саЫе into the саЬ 1 6 0
3 24 9 ISO 1 1 78 3 connector 1 6 1
3 25 3-point linkage 1 62
3 25 1 Console controls 1 6 2
3 25 2 3 -point linkage 1 6 2
3 25 3 Adjust the 3 -point linkage control lever 1 6 2
3 25 4 Draft control 1 6 3
3 25 5 Slip sensitivity 1 6 4
3 25 6 Raise/lower switch for the 3 -point linkage 1 6 5
3 25 7 Use the external raise lower switch 1 6 5
3 25 8 Level the implement 1 6 6
3 25 9 Adjust the top link 1 6 6
3 25 1 0 Adjust the draft arm 1 6 6
3 25 1 1 Lift linkages and quick hitch 1 6 7
3 25 1 2Adjust the lift links 1 68
3 25 1 3 Replace the rubber stops оп the wide swing drawbar 1 6 9
3 25 1 4 Replace the wear plates and the rubber stops о п the standard drawbar 1 6 9
3 26 SteeraЬle 3-point linkage 1 70
3 26 1 SteeraЬle hitch functionality 1 70
3 27 Capture the steeraЫe 3-point linkage 1 72
3 28 3-point hitch lift assist 1 73
3 29 Connect the implements 1 74
3 29 1 Connect the implements to the 3 -point hitch 1 74
3 29 2 Connect the implements to the quick hitch 1 74
3 30 Disconnect the implements 1 75
3 3 0 1 3 -point hitch implements 1 75
3 3 0 2 Ouick Hitch implements 1 75
3 31 Drawbar 1 76
3 3 1 1 Category three pin with adapter plate for category four drawbar 1 76
3 3 1 2 Category four pin with adapter plate for the category five drawbar 1 76
3 3 1 3 Drawbar 1 76
3 3 1 4 Connect drawbar implements 1 77
3 3 1 5 Wide swing drawbar 1 78
3 3 1 6 Controlled drawbar 1 78
3 3 1 7 Connect category four drawbar implements 1 79
3 3 1 8 Connect category five drawbar implements 1 79
3 3 1 9 Adjust the wide swing drawbar support 180
3 3 1 1 0 Safety chain 18 1
3 3 1 1 1 lmplement hook up 18 1
3 32 Power take off (РТО) 1 82
3 3 2 1 Operate the power take-off 182
3 3 2 2 Power take-off shaft 18 3
3 3 2 3 Connect the power take-off implements 18 3
3 33 Towing and transportation 1 84
3 3 3 1 Operate the machine оп the road 184
3 3 3 2 Operate оп the road with а 3 -point linkage mounted implement 185
3 3 3 3 High speed road operation 185
3 3 3 4 Basic towing 185
3 3 3 5 Tow а stuck machine 186
3 3 3 6 Tow а machine with а dead engine 186
3 3 3 7 Accumulator without pressure 187
3 3 3 8 Transport the machine 188
3 34 Performance recommendations 1 89
3 3 4 1 Machine performance 189
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3 35 Tracks 190
3 3 5 1 Track selection 190
3 3 5 2 Low profile tracks 190
3 3 5 3 General ag tracks 190
3 3 5 4 Extreme application tracks 190
3 36 Debris deflectors 192
3 37 Machine ballast 194
3 3 7 1 Levels of ballast 195
3 3 7 2 Add weights 196
3 3 7 3 Maximum machine weight 196
3 38 Weights 198
3 3 8 1 Combinations of idler weights 199
3 3 8 2 lnstall the front weights 20 1
3 3 8 3 Remove the 20 front weights 20 2
3 3 8 4 Remove the 3 2 front weights 20 5
3 3 8 5 lnstall the idler weight 208
3 3 8 6 Remove the idler weights 209
3 3 8 7 lnstall the undercarriage weights 2 1 0
3 3 8 8 Remove the undercarriage weights 2 1 1
3 3 8 9 Measure the slippage 2 1 2
3 39 Mobll track system (MT S) 213
3 3 9 1 Mobil track system 2 1 3
3 3 9 2 Turn performance 2 1 4
3 40 Moldboard plough applications 216
3 4 0 1 Moldboard plough applications 2 1 6
3 4 0 2 Rollover ploughs 2 1 7
3 41 Special application machines – towed scrapers 218
3 4 1 1 Ballast for towed scrapers 2 18
3 4 1 2 Drawbars and hitches for а towed scraper 2 1 9
3 4 1 3 Hydraulic connections for а towed scraper 2 1 9
3 4 1 4 Connections for hydraulic power beyond – towed scrapers 220
3 4 1 5 Laser level controls – land leveling applications 220
3 4 1 6 Operation guidelines – scraper 220
3 4 1 7 Speed selection – scraper 22 1
4 Maintenance 223
4 1 Lubricant viscosities and refill capacities 225
4 1 1 Lubricant viscosities for ambient temperatures 225
4 1 1 1 Lubricant viscosities 225
4 1 1 2 Refill capacities 225
4 2 Service intervals 227
4 2 1 Maintenance chart 227
4 2 2 Maintenance schedule 228
4 3 Main fuse panel 230
4 3 1 Fuse panel 23 1
4 3 2 Fuse Ыосk one 23 1
4 3 3 Fuse Ыосk two 23 2
4 3 4 Fuse relay Ыосk one 23 3
4 3 5 Fuse relay Ыосk two 23 4
4 3 6 Main fuse 23 4
4 3 7 Circuit breaker 23 5
4 3 8 Relay and fuse panel for chassis 23 5
4 4 СаЬ filtration 236
4 4 1 Primary fresh air filter 23 6
4 4 2 Remove the primary air filter 23 6
4 4 3 Filter maintenance 23 6
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4 4 4 Clean the filter 23 7
4 4 5 lnstall the primary air filter 23 7
4 4 6 Remove the recirculation filter 23 7
4 4 7 lnstall the recirculation filter 23 8
4 5 M a i ntenance access 239
4 5 1 Remove the guards 23 9
4 5 2 Remove the engine fan guards 24 0
4 6 U ndercarriage ( M o b l l trac) system 241
4 6 1 Do а check of the oil level for the drive wheel hubs 24 1
4 6 2 Change the drive wheel hub oil 24 1
4 6 3 Do а check of the oil level for the idler wheel and the mid roller wheel hubs 24 2
4 6 4 Change the oil оп the idler and the mid roller wheel hub 24 2
4 6 5 Track and undercarriage inspection 24 2
4 6 6 Adjust the gauge spacing 24 3
4 6 7 Measure the gauge spacing 249
4 7 Special considerations – scra per 251
4 7 1 Belt untracking – scraper 25 1
4 7 2 Weight transfer limit 25 1
4 7 3 Towed scraper operation and inspection 25 2
4 7 4 Scraper setup 25 2
4 7 5 Retrieve а stuck machine / scraper 25 2
4 8 Detention the tracks 254
4 8 1 Detension the tracks 25 4
4 8 2 Release the pressure between the nipple and the filler valve 25 5
4 9 Tension the tracks 256
4 9 1 Add tension to the tracks 25 6
4 1 0 Track remova l 259
4 1 0 1 Replace the track 25 9
4 1 1 Track a l ig n m ent 261
4 1 1 1 Track alignment 26 1
4 1 1 2 Check the alignment 26 1
4 1 1 3 Adjusting alignment 26 1
4 1 1 4 Adjust the alignment – more procedures 26 2
4 1 2 Cool i ng system 264
4 1 2 1 Clean the cooling cores 26 4
4 1 2 2 Water valve shutoff 26 4
4 1 2 3 Do а check of the engine coolant level 26 5
4 1 2 4 Drain the engine coolant 26 5
4 1 2 5 Cooling system additives 26 6
4 1 2 6 Coolant sample 26 6
4 1 2 7 Replace the water temperature thermostat 26 7
4 1 3 Flush and refi l l the coo l i n g system 268
4 1 3 1 Coolant system fluid 268
4 1 3 2 Flush the cooling system 268
4 1 3 3 Refill the cooling system 269
4 1 4 Hyd ra u l ics – do а check and change the system o i l 270
4 1 4 1 Do а check of the hydraulic system oil 270
4 1 4 2 Change the hydraulic system oil 271
4 1 5 Hyd ra u l i c fi lters 273
4 1 5 1 Replace the transmission and steering filter 273
4 1 5 2 Replace the implement filters 273
4 1 5 3 Replace the implement case drain filter 273
4 1 5 4 Replace the steering pump case drain filter 274
4 1 5 5 Remove the suction screen 275
4 1 5 6 Replace the transmission oil 276
4 1 6 E ng i n e 279
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4 16 1 Replace the engine air filter 279
4 16 2 Do а check of the engine oil level 279
4 16 3 Change the engine oil and oil filter 280
4 16 3 1 lnspecting used filters 282
4 16 4 Engine oil sample port 282
4 16 5 Engine belts 282
4 16 6 Engine temperature 28 3
4 16 7 Open the engine cover 28 3
4 17 Fuel system 284
4 17 1 Prevent static discharge when fueling 284
4 17 2 Fuel сар 284
4 17 3 Fill the fuel system 284
4 17 4 Change the prefilter and the fuel filters 285
4 17 5 Fuel water separator 286
4 17 6 Prime the fuel system 287
4 18 Serpentine belt removal and installation 288
4 18 1 Remove the main serpentine belt 288
4 18 2 lnstall the main serpentine belt 289
4 19 Battery installation and removal 291
4 19 1 Remove the batteries 291
4 19 2 lnstall the batteries 292
4 20 Preparing for the cold season 294
4 20 1 Cold season 294
4 20 2 Cold start 294
5 TrouЬleshooting 295
5 1 Heating and air conditioning trouЬleshooting 297
5 2 Electrical system trouЫeshooting 298
5 3 Brake trouЫ eshooting 299
5 4 Engine trouЬleshooting 301
5 5 Hydraulic trouЬleshooting 306
5 6 3-point linkage trouЫ eshooting 308
5 7 Transmission trouЫ eshooting 310
5 8 Steering system trouЬleshooting 312
5 9 Auto-Guide trouЫ eshooting 317
5 9 1 Auto-Guide ready indicator is not оп 3 17
5 9 2 Auto-Guide ready indicator is оп 3 18
5 9 3 Auto-Guide de-activates during operation 3 18
5 10 Machine Error Codes 320
5 10 1 Armrest ЕСМ еггог codes 3 20
5 10 2 Auxiliary valve one ЕСМ error codes 3 24
5 10 3 Auxiliary valve two ЕСМ еггог codes 3 24
5 10 4 Auxiliary valve three ЕСМ еггог codes 3 24
5 10 5 Auxiliary valve four ЕСМ еггог codes 3 25
5 10 6 Auxiliary valve five ЕСМ еггог codes 3 25
5 10 7 Auxiliary valve six ЕСМ еггог codes 3 26
5 10 8 Front lighting ЕСМ еггог codes 3 26
5 10 9 Roof lighting ЕСМ еггог codes 3 27
5 10 10 Rear lighting ЕСМ еггог codes 3 27
6 Specifications 329
6 1 Engine specifications 331
6 2 Torque specifications 332
6 2 1 Constant torque hose clamps 3 3 2
6 3 Dimensions 333
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6 3 1 Di mensions 334
6 4 Noise vibratio n level 335
6 5 Mach i n e specifications 336
6 6 S h i ppi ng weig hts 339
7 lndex 341
Rubber Track

CHALLENGER RUBBER TRACK TRACTOR MT855E MT865E MT875E LRC OPERATOR’S MANUAL 569587D1C:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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