CHAMPION SCREW COMPRESSOR CSF11, CSF15, CSF18, CSF22 & CSF30 OPERATOR’S MANUAL PDF

Description

CHAMPION SCREW COMPRESSOR CSF11, CSF15, CSF18, CSF22 & CSF30 OPERATOR’S MANUAL – PDF DOWNLOAD

FILE DETAILS:

CHAMPION SCREW COMPRESSOR CSF11, CSF15, CSF18, CSF22 & CSF30 OPERATOR’S MANUAL – PDF DOWNLOAD 

Language : English
Pages : 91
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CHAMPION SCREW COMPRESSOR CSF11, CSF15, CSF18, CSF22 & CSF30 OPERATOR’S MANUAL – PDF DOWNLOAD 

1 0 INTRODUCTION 1
2 0 SAFETY 2
2 1 Personal Protective Equipment 2
2 2 Pressure 2
2 3 Fire and Explosion 3
2 4 Moving Parts 3
2 5 Dangerous Substances 3
2 6 Plastic Pipes 3
2 7 Electrical Shock 4
2 8 Lifting and Transportation 4
2 9 Operation 5
3 0 GENERAL DESCRIPTION 6
3 1 Principle of Operation 8
3 2 Control System 10
3 3 Operating Temperature 12
3 4 Condensation – Low Ambient 13
3 5 Overheating – High Ambient 13
4 0 TECHNICAL DATA 14
4 1 Machine Specifications 14
4 2 Electrical Specifications 15
4 2 1 Australian Specifications 15
4 2 2 International Specifications 16
4 3 Lubricant Specifications 17
4 3 1 Synthetic Lubricants 18
4 3 2 Electric Motor Bearings 18
5 0 INSTALLATION AND PRE START CHECKS 19
5 1 General 19
5 2 Location 21
5 3 Heat Rejection 23
5 4 Connection to Air System 23
5 5 Air System Management 24
5 5 1 Typical Air System – Wet Air Receiver 24
5 5 2 Typical Air System – Dry Air Receiver 25
5 6 Pressure Vessel Registration 26
5 7 Electrical Checks 26
5 7 1 Power Supply 26
5 7 2 Motor Rotation Direction 27
5 7 3 Australian Standards 28
5 8 Mechanical Checks 28
BI620046
Champion Compressors Pty Ltd Manual No 975423 Rev D
5 8 1 Airend Check 28
5 8 2 Oil Level Check 28
5 8 3 Vee Belt Check 29
5 8 4 System Isolating Gate Valve Check 29
6 0 OPERATION 30
6 1 Before Starting Your Compressor 30
6 1 1 Compressor Protection Features 30
6 1 2 Start Inhibits – Pressure and Temperature 30
6 1 3 Stop Run-On Timer 30
6 2 Initial Start-Up Procedure 31
6 3 Subsequent Start-Up Procedure 32
6 4 Shut Down Procedure 32
6 5 Electronic Controller 33
6 5 1 Digital Display 35
6 5 2 Display Symbols 37
6 5 3 Status Text Descriptions 38
6 5 4 LED Indicators 39
6 5 5 Faults and Warnings 40
6 5 6 Pressure Settings 42
6 6 High Temperature Shutdown 42
6 6 1 Screw Over Temperature 42
6 6 2 Separator Over Temperature 43
6 7 Motor Thermal Overload 43
6 8 Thermovalve 43
6 9 Run-On Timer 44
6 10 Simple Sequencing 44
7 0 OPTIONS 45
7 1 Deluxe Monitoring 45
7 1 1 Phase Failure / Reversal Relay 45
7 1 2 Sump Pressure Transducer 45
7 1 3 Separator Differential Pressure Monitoring 45
7 1 4 Drive Motor Thermistors 46
7 1 5 Pressure Scheduling (7 Day Timer) 46
7 2 Full Monitoring 46
7 2 1 Oil Filter Differential Pressure Monitoring 46
7 2 2 Air Filter Differential Pressure Monitoring 46
7 3 Pressure Scheduling (7 Day Timer) 46
7 4 Modulating Control 47
7 5 Remote Start / Stop 47
7 6 Phase Failure / Reversal 47
7 7 Export Option 47
7 8 Dirty Environment Pack 48
7 9 Weatherproof Construction 48
7 10 Generic Mine Site Electrics 48
BI620046
Champion Compressors Pty Ltd Manual No 975423 Rev D
8 0 MAINTENANCE 49
8 1 General 49
8 2 Daily Operation 49
8 2 1 Prior to Starting 49
8 2 2 After a Routine Start 49
8 3 Maintenance Schedule Recommendations 50
8 3 1 Initial Service – 250 Hours 50
8 3 2 Every 1,500 Hours 50
8 3 3 Every 6,000 Hours (Or Yearly) 51
8 3 4 Every 8,000 Hours 51
8 4 Electric Motor Maintenance 52
8 5 Maintenance Instructions 53
8 5 1 Oil Filter Maintenance 53
8 5 2 Air Filter Maintenance 54
8 5 3 Air / Oil Separator Element Maintenance 56
8 5 4 Inlet Control Valve Maintenance 58
8 5 5 Purge Line Filter Maintenance 60
8 5 6 Minimum Pressure Valve Maintenance 61
8 6 Oil Change 62
8 6 1 Oil Level 63
8 7 Fastener Torques 64
8 8 Belt Tension Adjustment 64
8 8 1 Belt Tension Measurement 64
8 8 2 Belt Tension Adjustment 65
8 9 Belt Replacement 67
8 10 Pulley Alignment 68
9 0 GENERAL ARRANGEMENT DRAWINGS 69
10 0 MAINTENANCE AND MODIFICATION LOG 73
11 0 CHAMPION NETWORK 74
12 0 CUSTOMER FEEDBACK SHEET 76
13 0 APPENDIX A – WARRANTY 78
14 0 APPENDIX B – DN – METRIC NOMINAL SIZES 79

DESCRIPTION:

CHAMPION SCREW COMPRESSOR CSF11, CSF15, CSF18, CSF22 & CSF30 OPERATOR’S MANUAL – PDF DOWNLOAD 

INTRODUCTION:
The Champion Marathon range of rotary screw compressors is the
culmination of some 50 years experience and 25 years of development and
refinement that has produced a product with a focus on simplicity and
reliability. This commitment to design simplicity and functional reliability
makes the Champion Marathon range the most advanced available in the
world today.
The Champion Marathon range of heavy-duty compressors has as standard
many features and innovations, including:
• an advanced, modified profile screw element.
• a simplified inlet controller.
• a large capacity centrifugal separator, for minimum oil carry-over and
extended element life.
• a cyclonic air filter for longer package life.
• a heavy duty oil and air aftercooler sized for high ambient temperature
operation.
• a sound attenuated enclosure to minimise noise emission.
• a sophisticated and user friendly electronic control panel.
• easy service access via large removable doors and panels.
• a small footprint.
This operator’s manual is written to enable the end user to gain maximum
service from their compressor. Please familiarise yourself with the contents
before placing the compressor into service. Correct installation and ongoing
maintenance using the Champion Maintenance Program and Service
Contract will provide years of trouble-free service.

CHAMPION SCREW COMPRESSOR CSF11, CSF15, CSF18, CSF22 & CSF30 OPERATOR’S MANUAL PDF:

S.V 29/03/2025