CLAAS 4045 PowerTech™ OEM Diesel Engines (Final Tier 4Stage IV Platform) COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

Description

CLAAS 4045 PowerTech™ OEM Diesel Engines (Final Tier 4Stage IV Platform) COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

DESCRIPTION:

CLAAS 4045 PowerTech™ OEM Diesel Engines (Final Tier 4Stage IV Platform) COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

Foreword

This repair manual covers the 4045 PowerTech™ engines for Final Tier 4/Stage IV platform. This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual. Live With Safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION:

• This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
• Information in this manual is organized in sections and sub divided into groups. Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission and application details, and information
• about the fuels, lubricants, and coolants. Section 02 covers the repair and adjustment procedures. Section 03 explains the theory of operation of each system. Section 04 is the diagnostics section that provides troubleshooting procedures to find problems.
• Section 05 covers other materials needed to do the job. Section 06 covers specifications, generalized torque values, and contains the wiring diagrams.
• This manual contains SI Metric units of measure followed immediately by the U.S. customary units of measure. Most hardware on these engines is metric sized. Read each block of material completely before performing service to check for differences in procedures or specifications. Follow only the procedures that apply to the component you are working on.
• Component Technical Manuals are concise service guides for specific components. Component Technical Manuals are written as stand-alone manuals covering multiple machine applications. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes

TABLE OF CONTENTS:

CLAAS 4045 PowerTech™ OEM Diesel Engines (Final Tier 4Stage IV Platform) COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

Section 01—General Information
Group 000—Safety
Group 001—Engine Identification
Group 002—Fuels, Lubricants, and Coolant
Section 02—Repair and Adjustments
Group 010—Engine Rebuild
Group 020—Cylinder Head and Valve Repair and
Adjustment
Group 030—Cylinder Block, Liners, Pistons, and Rods
Repair and Adjustment
Group 040—Crankshaft, Main Bearings, and Flywheel
Repair and Adjustment
Group 050—Camshaft, Balancing Shaft and Timing
Gear Train Repair and Adjustment
Group 060—Lubrication System Repair and Adjustment
Group 070—Cooling System Repair and Adjustment
Group 080—Air Intake and Exhaust System Repair and
Adjustment — Dual Turbocharger
Group 085—Air Intake and Exhaust System Repair and
Adjustment — Single Turbocharger
Group 090—Electronic Fuel System Repair and
Adjustment
Group 100—OEM Starting and Charging Systems
Repair and Adjustment
Group 110—Electrical Engine Control Repair and
Adjustment
Group 112—Connector Repair and Adjustment
Group 115—Fuel Dosing Aftertreatment Devices
Repair and Adjustment
Group 116—DEF Dosing Aftertreatment Devices
Repair and Adjustment
Section 03—Theory of Operation
Group 120—Base Engine
Group 123—Cooling System
Group 126—Lubrication System
Group 130—Electronic Fuel System
Group 135—Air Intake and Exhaust System
Group 137—Aftertreatment System
Group 140—Electrical Control System
Section 04—Diagnostics
Group 150—Observable Diagnostics
Group 155—Checks, Tests, and Procedures
Group 160—Diagnostic Instructions and Information
Group 161—DTC SPN – 000001—000199
Group 162—DTC SPN – 000200—000699
Group 163—DTC SPN – 000700—001999
Group 164—DTC SPN – 002000—002299
Group 165—DTC SPN – 002300—002999
Group 166—DTC SPN – 003000—003999
Group 167—DTC SPN – 004000—529999
Section 05—Tools and Other Materials
Group 170—Special Tools
Group 180—Lubricants, Sealants, and Other Materials
Section 06—Specifications
Group 200—Repair and General OEM Specifications
Group 210—Diagnostic Specifications
Group 000—Safety
Understand Signal Words 01-000-1
Recognize Safety Information 01-000-1
Replace Safety Signs 01-000-1
Follow Safety Instructions 01-000-2
California Proposition 65 Warning 01-000-2
Exhaust Filter Cleaning 01-000-2
Avoid Hot Exhaust 01-000-2
Work In Ventilated Area 01-000-3
Decommissioning — Proper
Recycling and Disposal of Fluids
and Components 01-000-3
Prevent Machine Runaway 01-000-4
Practice Safe Maintenance 01-000-4
Work in Clean Area 01-000-5
Wear Protective Clothing 01-000-5
Service Machines Safely 01-000-5
Use Proper Tools 01-000-6
Construct Dealer-Made Tools
Safely 01-000-6
Support Machine Properly 01-000-6
Use Proper Lifting Equipment 01-000-7
Protect Against Noise 01-000-7
Illuminate Work Area Safely 01-000-7
Install All Guards 01-000-8
Stay Clear of Rotating Drivelines 01-000-8
Protect Against High Pressure
Spray 01-000-8
Service Cooling System Safely 01-000-9
Remove Paint Before Welding or
Heating 01-000-9
Precautions for Welding 01-000-10
Wait Before Opening
High-Pressure Fuel System 01-000-10
Avoid High-Pressure Fluids 01-000-11
Avoid Heating Near Pressurized
Fluid Lines 01-000-11
Avoid Static Electricity Risk When
Refueling 01-000-12
Handle Fluids Safely—Avoid
Fires 01-000-12
Prepare for Emergencies 01-000-12
Handling Batteries Safely 01-000-13
Prevent Acid Burns 01-000-14
Prevent Battery Explosions 01-000-14
Live With Safety 01-000-15
Group 001—Engine Identification
Engine Serial Number Plate
Information 01-001-1
OEM Engine Option Code Label 01-001-2
Information Relative to Emissions
Regulations 01-001-5
Page
Emissions Control System
Certification Label 01-001-6
Group 002—Fuels, Lubricants, and Coolant
Diesel Exhaust Fluid (DEF) — Use
in Selective Catalytic Reduction
(SCR) Equipped Engines 01-002-1
Storing Diesel Exhaust Fluid
(DEF) 01-002-1
Refilling Diesel Exhaust Fluid
(DEF) Tank 01-002-2
Testing Diesel Exhaust Fluid
(DEF) 01-002-3
Disposal of Diesel Exhaust Fluid
(DEF) 01-002-3
Diesel Fuel 01-002-4
Supplemental Diesel Fuel
Additives 01-002-4
Lubricity of Diesel Fuel 01-002-5
Handling and Storing Diesel Fuel 01-002-5
BioDiesel Fuel 01-002-6
Testing Diesel Fuel 01-002-7
Fuel Filters 01-002-7
Minimizing the Effect of Cold
Weather on Diesel Engines 01-002-8
John Deere Break-In Plus™ Engine
Oil — Interim Tier 4, Final Tier 4,
Stage IIIB, and Stage IV 01-002-9
Diesel Engine Oil — Interim Tier
4, Final Tier 4, Stage IIIB, and
Stage IV 01-002-9
Engine Oil and Filter Service
Intervals — Interim Tier 4, Final
Tier 4, Stage IIIB, and Stage IV
— OEM Applications 01-002-10
Diesel Engine Oil and Filter Service
Intervals 01-002-10
Mixing of Lubricants 01-002-10
Alternative and Synthetic
Lubricants 01-002-11
Lubricant Storage 01-002-11
Oil Filters 01-002-11
Diesel Engine Coolant (engine with
wet sleeve cylinder liners) 01-002-12
Water Quality for Mixing with
Coolant Concentrate 01-002-13
Operating in Warm Temperature
Climates 01-002-13
Testing Coolant Freeze Point 01-002-14
Disposing of Coolant 01-002-14
CTM120119 (14DEC16) 01-1 45 L Final Tier 4 Diesel Engines
121516
PN=1
IMAGES PREVIEW OF THE MANUAL:

CLAAS 4045 POWERTECH™ OEM DIESEL ENGINES (FINAL TIER 4STAGE IV PLATFORM) COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M