CLAAS 9040 Operator’s manual – PDF DOWNLOAD

Description

CLAAS 9040 Operator’s manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS 9040 Operator’s manual – PDF DOWNLOAD

1 Introduction
1.1 Important information on this Operator’s Manual

• This Operator’s Manual contains important information on how to work safely, correctly and economically with your telehandler. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes.
• Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in proper condition in the machine. Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand the Operator’s Manual prior to the first drive.
• The Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently. (see also Selection and qualification of staff, basic responsibilities on page 2-5) Prior to the first drive, carefully read Section 2 “Safey Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation.
• As a rule, keep the following in mind: Careful and prudent working is the best way to avoid accidents! Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and service of the machine. This is why regular maintenance and service work is absolutely necessary.
• Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. If you require more information on your machine or the Operator’s Manual, please contact your CLAAS dealer. The Operator’s Manual is stored in the storage compartment on the backrest of the seat.

TABLE OF CONTENTS:

CLAAS 9040 Operator’s manual – PDF DOWNLOAD

Table of contents
Index I-8
Introduction 1
Important information on this Operator’s Manual 1-1
Abbreviations/symbols 1-1
Machine overview 1-2
Brief description 1-3
Hydrostatic drive 1-3
Work hydraulics and 4 wheel steering 1-3
Cooling system 1-3
Fields of application 1-4
Model designation – trade names 1-4
Use: implement 1-5
Regulations 1-6
Driving licences 1-6
Licence 1-6
Equipment 1-6
Machine inspections 1-6
Documents 1-6
Warning identification of the machine 1-6
EC declaration of conformity model 404-01 1-7
Type labels and component numbers 1-8
Serial number 1-8
Cab number 1-8
Engine number 1-8
Hydraulic pump number 1-9
Variable displacement motor number 1-9
Variable displacement motor number (high speed option) 1-9
Front and rear axle numbers 1-9
Signs and symbols 1-10
Labels on the outside of the machine 1-10
Labels on the inside of the machine 1-11
Safety instructions 2
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-5
Safety instructions regarding operation 2-6
Normal operation 2-6
Applications with lifting gear 2-8
Trailers and implements 2-9
Transport 2-9
Safety instructions for maintenance 2-10
Service and maintenance work on ROPS/FOPS superstructures
(ROPS bar) 2-11
Warning of special hazards 2-12
Electric energy 2-12
Gas, dust, steam, smoke 2-12
Hydraulic equipment 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-13
Tyres 2-13
Table of contents
I-2 000 294 145 0 – BA SCORPION
Table of contents
Operation 3
Overview of control elements 3-1
Cab: overview 3-2
Instrument panel, multifunctional lever, switch consoles: overview 3-4
Telltales and warning lights: description 3-6
Telltale and warning light – instrument panel 3-6
Telltale and warning light – instrument panel 3-7
Taking the machine into service for the first time 3-8
Safety instructions 3-8
Important information 3-8
Running-in period 3-8
Check lists 3-9
Start-up checklist 3-9
Operation checklist 3-10
Parking checklist 3-10
Cab 3-11
Opening the door from the outside and inside 3-11
Side window 3-12
Rear window 3-14
Rear window emergency exit 3-14
Electric mirror adjustment (option) 3-14
Starting the engine 3-15
Before starting the engine 3-15
Starting the engine 3-16
Drive interlock (option) 3-17
Oil and fuel preheater (option) 3-18
Jump-starting the engine (external battery) 3-19
Safety instructions 3-19
Procedure 3-19
Before moving off 3-20
Special instructions for driving on public roads 3-20
Locking the control lever (joystick) and the 3rd control circuit (implements) 3-21
Steering column height and angle adjustment 3-21
Checking the steering system 3-22
Synchronous wheel position 3-22
Adjusting the height of the control lever base 3-22
Accelerator pedal 3-22
Brake/inching pedal 3-23
Parking brake 3-24
Moving off 3-25
Changing direction (forwards/reverse) 3-25
Selecting the speed range 0 – 20 kph 3-26
Selecting the drive range (high speed 30/40 kph option) 3-26
Switching off the drive range (30/40 kph high speed option) 3-27
Crawler gear potentiometer (option) 3-27
Load stabiliser 3-28
Backup warning system (option) 3-29
Differential lock 3-29
Synchronising the steering system 3-30
Changing steering mode 3-31
Front wheel steering 3-31
4 wheel steering 3-31
Stopping/parking the machine 3-32
000 294 145 0 – BA SCORPION I-3
Table of contents
Light system 3-33
Headlights 3-33
Working light 3-34
Interior light 3-34
Signalling system 3-35
Turn indicator 3-35
Hazard warning system 3-35
Rotating beacon (option) 3-35
Cab heating and ventilation 3-36
Air conditioning (option) 3-37
Washer system 3-38
Tank for washer system 3-38
Seat 3-39
Seat adjustment 3-39
Weight adjustment 3-39
Backrest adjustment 3-39
Longitudinal adjustment with control lever base (option) 3-40
Horizontal adjustment without control lever base 3-40
Seat belt (lap belt) 3-41
Fastening the seat belt: 3-41
Unfastening the seat belt: 3-42
Longer/shorter lap belt adjustment: 3-42
Engine cover 3-42
Fire extinguisher (option) 3-43
Battery master switch (option) 3-43
Reversing cooling fan (option) 3-43
Towing and transporting the machine 3-44
Getting ready for towing 3-44
Towing the machine 3-45
Loading and transporting the telehandler 3-46
Safety instructions 3-46
Loading the machine 3-46
Strapping down the machine 3-47
Crane handling the machine 3-48
Safety instructions 3-48
Crane handling 3-48
Telescopic boom operation: overview 3-49
Operating the control lever for the lift, tilt and push-out rams 3-49
Operation of 3rd control circuit 3-50
Operating the telescopic boom 3-51
General safety instructions 3-51
Safe load indicator 3-51
Safe load indicator display 3-52
Functional check of the safe load indicator 3-52
Raising/extending the telescopic boom 3-53
Retracting/lowering the telescopic boom 3-54
Re-equipping implements 3-55
Picking up an implement with the hydraulic quickhitch facility 3-55
Removing an implement from the hydraulic quickhitch facility 3-56
Fitting an implement onto the mechanical quickhitch facility (option) 3-57
Safety feature “Hose burst valve” 3-58
Mounting/removing the pallet forks 3-59
Picking up the pallet forks 3-59
Removing the pallet forks from the quickhitch facility 3-59
Driving on public roads with the pallet forks 3-59
I-4 000 294 145 0 – BA SCORPION
Table of contents
Adjusting the fork arms 3-60
Working with the pallet forks 3-61
General safety instructions 3-61
Brief instructions for fork arms 3-62
Specific safety instructions 3-63
Oscillating axle interlock (option) 3-63
Stability – load diagram (EN 1459/1998) 3-64
Approaching the material 3-65
Loading the material 3-65
Picking up material and setting it down in a high position 3-66
Working with the standard bucket 3-67
General instructions 3-67
Practical hints for digging 3-67
Tilt position of the bucket 3-67
Transport position of the bucket 3-68
Transporting with a full bucket 3-68
Loading loose material 3-68
Loading if the material is hard to penetrate 3-69
Removing material/digging in soft soil 3-69
Removing material/digging in hard soil 3-70
Grading 3-70
Loading vehicles 3-71
Freeing the machine 3-71
Mounting/removing the multipurpose bucket 3-72
Pressure relief on the quick couplers and the quickhitch facility 3-72
Hydraulic connections: telehandler – multipurpose bucket 3-73
Removing the multipurpose bucket from the quickhitch facility 3-74
Working with the multipurpose bucket 3-75
Driving on public roads with the multipurpose bucket 3-75
Grading and scraping 3-76
Stripping in thin layers (scraper) 3-76
Spreading material in thin layers 3-77
Pulling out material from slopes 3-77
Moving material with longer reach 3-77
Picking up residual material in grab operation 3-78
Grabbing bulky material 3-78
Grabbing large objects 3-78
Pulling out and setting posts 3-78
Precise unloading in grab operation 3-79
Backfilling round gravel into drainage ditches 3-79
Unloading from the bottom of the bucket for increased dump heights 3-79
Continuous operation of 3rd control circuit (option) 3-80
Changeover: 3rd control circuit to additional front control circuit (option) 3-80
Operation: front/rear additional control circuit (option) 3-81
Tipping trailer operation (option) 3-82
Connection of electrically operated implements (option) 3-82
Operation of the Hitch trailer coupling (option) 3-83
Operation of the Rockinger trailer coupling (option) 3-84
Compressed-air brake system (option) 3-85
General safety instructions 3-85
Coupling and uncoupling compressed-air hoses (dual-circuit brake system) 3-85
Compressed-air gauge 3-86
Hydraulic trailer brake connection (option) 3-86
Troubleshooting 4
Engine trouble 4-1
Malfunctions in the air conditioning system (option) 4-2
000 294 145 0 – BA SCORPION I-5
Table of contents
Maintenance 5
Introduction 5-1
Safety prop for telescopic boom 5-1
Fuel system 5-2
Specific safety instructions 5-2
Refuelling 5-2
Stationary fuel pumps 5-2
Diesel fuel specification 5-3
Checking/replacing the fuel prefilter (water separator) 5-3
Replacing the fuel filter 5-4
Bleeding the fuel system 5-5
Engine lubrication system 5-6
Checking the engine oil level 5-6
Filling up engine oil 5-7
Replacing the engine oil every 500 s/h (service hours) 5-8
Replacing the engine oil filter cartridge every 500 s/h (service hours) 5-9
Engine and hydraulics cooling system 5-10
Specific safety instructions 5-10
Checking the coolant level and quality 5-11
Filling up coolant 5-12
Draining coolant 5-13
Cleaning the radiator fins 5-14
Cleaning the radiator with the reversing fan (option) 5-15
Air filter 5-16
Checking air filter contamination 5-16
Replacing the filter cartridge at 500 s/h (service hours) 5-17
V-belt 5-18
Checking the V-belts 5-18
Retightening the V-belt 5-19
Hydraulic system 5-20
Specific safety instructions 5-20
Monitoring the hydraulic oil and the reflux filter 5-21
Checking the hydraulic oil level once a day 5-21
Filling up the hydraulic oil 5-22
Important information for the use of biodegradable oil 5-22
Checking hydraulic pressure lines 5-23
Specific safety instructions 5-23
Lubrication work 5-24
General safety instructions 5-24
Lubricating the rear axle oscillation-type bearing 5-24
Lubricating the planetary drive bearing 5-24
Lubrication points on the telescopic boom: overview 5-25
Lubricating the telescopic boom 5-25
Checking and adjusting the wear plates 5-25
Maintenance of the brake system 5-26
Specific safety instructions 5-26
Checking/filling up the brake fluid level 5-26
Maintenance: compressed-air brake system (option) 5-27
Checking the compressed-air tank and lines 5-27
Checking compressor attachment and drive 5-27
Tyres 5-28
Daily tyre checks 5-28
Changing wheels 5-29
Heating – fresh air 5-30
Cleaning/replacing the fine-dust filter 5-30
Cleaning/replacing the recirculated-air filter 5-30
I-6 000 294 145 0 – BA SCORPION
Table of contents
Air conditioning (option): maintenance 5-31
General safety instructions 5-31
Functional and visual check once a day 5-32
Maintenance of the electric system 5-33
Specific safety instructions 5-33
Service and maintenance work at regular intervals 5-33
Cables, bulbs and fuses 5-34
Alternator 5-34
Adjusting the headlights 5-34
Checking/replacing the battery 5-35
Maintenance: trailer coupling 5-36
Rockinger trailer coupling (option) 5-36
General maintenance work 5-37
Specific safety instructions 5-37
When using washing solvents 5-37
When using compressed air 5-37
When using a high-pressure cleaner or steam jet 5-37
When using volatile and easily flammable anticorrosion agents and sprays 5-37
Cleaning inside the cab 5-38
Cleaning the seat belt 5-38
Cleaning the exterior of the machine 5-38
Cleaning the engine and the engine compartment 5-39
Screw connections 5-39
Pivots and hinges 5-39
Maintenance if the machine is used in a saline environment 5-40
Aggressive media (option) 5-40
Maintenance and service of the implements 5-40
Fluids and lubricants 5-41
Maintenance plan (overview) 5-42
Maintenance label 5-46
Explanation of symbols on maintenance label 5-46
Specifications 6
Model and trade names: overview 6-1
Frame 6-1
Engine 6-1
Oil/water cooling fan 6-1
Power train 6-2
Variable displacement pump 6-2
Variable displacement motor 6-2
Axles 6-3
Front axle 6-3
Rear axle 6-3
Service and parking brake 6-3
Steering 6-4
Work hydraulics 6-4
Hydraulic pump 6-4
Hydraulic ram protection 6-4
Lift, tilt and push-out rams: velocity 6-5
Hydraulic pilot control 6-5
Additional control circuit (option) 6-5
Trailer couplings: trailer weight/drawbar load 6-5
000 294 145 0 – BA SCORPION I-7
Table of contents
Electric system 6-6
Fuses: overview 6-6
Electric components 6-7
Main fuse box with relays 6-7
Relays: overview 6-8
Tyres for model 404-01 6-9
Weights 6-9
Noise levels 6-9
Vibration 6-10
Coolant compound table 6-10
Tightening torques 6-10
General tightening torques 6-10
Specific tightening torques 6-10
Payload without oscillating axle interlock model 404-01 6-11
Payload with oscillating axle interlock model 404-01 6-12
Dimensions with bucket 6-13
Dimensions with pallet forks 6-14
I-8 000 294 145 0 – BA SCORPION
Index
Index
A
Abbreviations1-1
Accident prevention regulations
Deutsche Prüfstelle für Land- und Forsttechnik (German inspection
and certification body for agriculture and forestry)1-6
For machines1-6
Adjusting fork arms distance 3-60
Adjusting the headlights 5-34
Air conditioning (option)3-37
Air filter 5-16
Cleaning the dust collector 5-16
Dust valve5-16
Antitheft protection3-17
Applications with lifting gear 2-8
B
Battery master switch (option) 3-43
Biodegradable oil5-22
Brake system5-26
Brake fluid 5-26
Safety instructions 5-26
C
Cab
Doors3-11
Side window 3-12
Check lists 3-9
Cleaning and maintenance
Maintenance work if the machine is used in a saline environment
5-40
Compressed-air brake system (option) 3-85
D
Designated use and exemption from liability 2-2
Documents 1-6
Drive interlock3-17
Driving licence 1-6
Driving on public roads
With bucket3-20
With the multipurpose bucket 3-75
E
Electric system 6-6
F
Fluids and lubricants5-41
Fuel preheater (option) 3-18
Fuel system
Bleeding 5-5
Cleaning the water separator 5-3
H
Hazard warning system 3-35
Heating 3-36
Fine dust filter5-30
Heating, fresh air 3-36
Heating, mixed mode 3-36
Heating, recirculated air mode 3-36
Recirculated-air filter 5-30
I
Implement operation3-75
Important information
On this Operator’s Manual1-1
Interior light3-34
L
Legal regulations 1-6
Licence, equipment 1-6
Light system 3-33
Load diagram3-64
Load stabiliser (option) 3-28
Loading tie-bar3-48
Locking and unlocking the engine cover 3-42
Lowering the telescopic boom with the engine switched off3-54
Index
000 294 145 0 – BA SCORPION I-9
Index
M
Machine
Brief description1-3
Fields of application1-4
Loading and transporting3-46
Overview1-2
Machine inspections 1-6
Maintenance
Air filter cartridge 5-17
Biodegradable oil5-22
Brake system5-26
Changing wheels 5-29
Checking the coolant level5-11
Checking the engine oil level5-6
Checking the hydraulic oil level 5-21
Cleaning 5-37
Compressed-air brake system (option) 5-27
Electric system 5-33
Engine and hydraulics cooling system 5-10
Engine lubrication system5-6
Filling in engine oil 5-7
Filling up coolant5-12
Filling up hydraulic oil 5-22
Fluids and lubricants5-41
Fuel system 5-2
Heating 5-30
Hydraulic pressure lines 5-23
Hydraulic system 5-20
Maintenance of implements5-40
Pivots and hinges 5-39
Replacing the engine oil filter cartridge 5-9
Screw connections 5-39
Service and maintenance work 5-37
Service and maintenance work at regular intervals5-33
Trailer couplings 5-36
Tyre care 5-28
V-belt 5-18
Maintenance plan 5-42
Model designation – trade names1-4
Multipurpose bucket
Fitting/removing 3-72
N
Noise levels 1-10
O
Oil preheater (option)3-18
Operation
Before moving off 3-20
Before starting the engine 3-15
Fire extinguisher (option)3-43
Hose burst valve on tilt ram 3-58
Load stabiliser 3-28
Moving off 3-25
Parking the machine3-32
Reversing cooling fan (option)3-43
Seat belt height adjustment 3-41
Speed range selection3-26
Starting the engine 3-15
Oscillating axle interlock (option) 3-63
P
Pallet forks 3-61
Approaching the material3-65
Brief instructions for fork arms3-62
Fitting/removing 3-59
Loading the material 3-65
Locking lever for fork arms 3-60
Safety instructions 3-61
Specific safety instructions 3-63
Parking brake3-24
Q
Quickhitch facility
Hydraulic lock 3-55
Mechanical lock 3-57
Releasing the pressure on the quick couplers3-72
R
Radiator
Draining coolant5-13
Re-equipping
Hydraulic quickhitch facility3-55
Mechanical quickhitch facility (option) 3-57
Refuelling5-2
Removing the multipurpose bucket from the quickhitch facility 3-74
Removing the pallet forks from the quickhitch facility 3-59
Rotating beacon3-35
Running-in period 3-8
I-10 000 294 145 0 – BA SCORPION
Index
S
Safe load indicator3-52
Functional check 3-52
Measures to be taken if 3-52
Safety feature “Hose burst valve” 3-58
Safety instructions 2-1
Applications with lifting gear 2-8
General conduct 2-3
Identification 2-1
Maintenance2-10
Operation2-6
Special hazards2-12
Trailers and implements 2-9
Transport 2-9
Seat adjustment3-39
Backrest adjustment3-39
Horizontal adjustment3-40
Seat belt 3-41
Adjustment 3-42
Fastening the seat belt 3-41
Service brake3-23
Signalling system3-35
Signs and symbols 1-10
Specifications 6-1
Additional control circuit (option) 6-5
Axles6-3
Brakes 6-3
Coolant compound table 6-10
Dimensions with bucket6-13
Dimensions with pallet forks6-14
Electric components 6-7
Engine 6-1
Frame6-1
Front axle 6-3
Hydraulic pump 6-4
Hydraulic ram protection 6-4
Main fuse box with relays 6-7
Model and trade names6-1
Noise levels 6-9
Oil/water cooling fan6-1
Pilot control6-5
Power train 6-2
Rear axle 6-3
Relays (overview)6-8
Steering system6-4
Tightening torques6-10
Trailer couplings 6-5
Variable displacement motor6-2
Variable displacement pump 6-2
Vibration 6-10
Weights 6-9
Work hydraulics6-4
Speed
Lift, tilt and push-out rams 6-5
Stability 3-64, 3-74
Pallet forks3-59
Starting aid 3-19
Synchronous wheel position3-22
T
Taking into service
Check lists 3-9
Safety instructions 3-8
Taking the machine into service for the first time 3-8
Telescopic boom
Checking the tilt position of the bucket3-67
Checking the transport position of the bucket 3-68
Extending/raising3-53
Lubrication5-25
Overview of lubrication points 5-25
Retracting/lowering3-54
Telltales 3-6
Towing and transporting the machine 3-44
Trailer coupling 3-84
Trailer weight/drawbar load 6-5
Transport 3-68
Turn indicator3-35
Tyre care 5-28
V
Ventilation3-36
Ventilation, fresh air3-36
W
Warning identification 1-6
Warranty 2-1
Washer pump 3-38
Washer system
Tank 3-38
Wheel change5-29
Wipers 3-38
Working
Approaching the material 3-65
Freeing the machine3-71
Grading3-70
Loading loose material 3-68
Loading the material3-65
Practical hints 3-71
Removing material/digging in hard soil 3-70
Removing material/digging in soft soil3-69
Setting down the material3-66
With the pallet forks3-61
Working light3-34
IMAGES PREVIEW OF THE MANUAL:

CLAAS 9040 OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M