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Claas Avero 240 Avero 160 Repair Manual – PDF DOWNLOAD
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Description
Claas Avero 240 Avero 160 Repair Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Claas Avero 240 Avero 160 Repair Manual – PDF DOWNLOAD
Introduction:
General Information :
Handling the manual:
This repair manual should help you to maintain ongoing operational capacity. The high value of the harvesting machine is ensured through careful maintenance and technical monitoring by customer service. This repair manual is a compilation of our service technicians’ and shop-floor experience.
- The picture sequence demonstrates the steps in a repair procedure. The text provides you with the information required for making adjustments, using special tools and further similar information. Essential repairs are listed in such a way that even individual and small repairs can be easily found and followed.
- Supplements are added to reflect the ongoing technical development of the machines and the manual is thereby continuously being updated as a reference book. As a precaution, always compare the setting values and fill quantities with the most recent operator’s manual and the technical systems documents for the respective machine.
TABLE OF CONTENTS:
Claas Avero 240 Avero 160 Repair Manual – PDF DOWNLOAD
AVERO 240AVERO 160............................................................................................................................... 1 Table of contents................................................................................................................................ 3 Introduction..................................................................................................................................... 6 General Information.......................................................................................................................... 6 Handling the manual...................................................................................................................... 6 Texts and figures.................................................................................................................... 6 Document structure based on the assembly structure................................................................................... 7 Search and find...................................................................................................................... 7 Directions........................................................................................................................... 7 Abbreviations........................................................................................................................ 8 Technical terms...................................................................................................................... 9 Validity of manual....................................................................................................................... 9 General repair instructions.................................................................................................................. 10 Technical specifications................................................................................................................. 10 Information on technically correct repairs............................................................................................... 10 Self-locking bolts....................................................................................................................... 10 Liquid locking compound.................................................................................................................. 11 Steel roller chains...................................................................................................................... 11 Tensioning........................................................................................................................... 11 Chain connector...................................................................................................................... 12 Taper ring fasteners..................................................................................................................... 12 Dismounting.......................................................................................................................... 12 Installing........................................................................................................................... 12 Gib head key joints...................................................................................................................... 13 Dismounting.......................................................................................................................... 13 Installation......................................................................................................................... 14 Lock collar bearing...................................................................................................................... 14 Dismounting.......................................................................................................................... 14 Installing........................................................................................................................... 15 Adapter sleeve bearings.................................................................................................................. 15 Dismounting.......................................................................................................................... 15 Installation......................................................................................................................... 15 Chuck bushing............................................................................................................................ 16 Dismounting.......................................................................................................................... 16 Installation......................................................................................................................... 16 Chuck bushing version (1)........................................................................................................ 17 Chuck bushing version (2)........................................................................................................ 17 Circlips................................................................................................................................. 18 Ferrule fittings......................................................................................................................... 19 Screwing in.......................................................................................................................... 19 Non-tight ferrule connection......................................................................................................... 19 Sealing cone fittings.................................................................................................................... 20 Hydraulic hoses.......................................................................................................................... 20 Laying of hoses...................................................................................................................... 21 Drive belts / drive chains............................................................................................................... 22 Diesel engine............................................................................................................................ 22 Gearbox.................................................................................................................................. 22 Alternator............................................................................................................................... 23 Spare parts.............................................................................................................................. 23 Reason of damage......................................................................................................................... 23 Torque settings.............................................................................................................................. 24 Tightening torques for metric standard threads........................................................................................... 24 Tightening torque for metric fine threads................................................................................................ 25 Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861....................................................... 26 Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865.... 27 Tightening torques for SDS hydraulic male connectors..................................................................................... 28 Tightening torques for direction-adjustable SDE hydraulic male connectors................................................................ 31 Tightening torques for hydraulic swivel fittings......................................................................................... 33 Tightening torques for hollow screws DIN 7643............................................................................................ 34 Tightening torques for brake line screw fittings......................................................................................... 35 Tightening torques for tube structures with O-ring....................................................................................... 35 Tightening torques for worm drive hose clamps............................................................................................ 35 Tightening torque for spring-loaded worm drive hose clamps............................................................................... 36 Tightening torques for tyres............................................................................................................. 36 Technical specifications..................................................................................................................... 37 Lubricants............................................................................................................................... 37 CCN explanation.................................................................................................................................. 38 CCN (CLAAS Component Number)................................................................................................................. 38 General.................................................................................................................................. 38 Electric systems standard................................................................................................................ 38 Overview............................................................................................................................. 38 Hydraulic system standard................................................................................................................ 38 Overview............................................................................................................................. 39 CCN (CLAAS Component Number)..................................................................................................................... 40 1............................................................................................................................................ 41 2............................................................................................................................................ 41 3............................................................................................................................................ 41 4............................................................................................................................................ 41 5............................................................................................................................................ 41 6............................................................................................................................................ 41 7............................................................................................................................................ 41 8............................................................................................................................................ 42 9............................................................................................................................................ 42 A............................................................................................................................................ 42 B............................................................................................................................................ 42 C............................................................................................................................................ 42 F............................................................................................................................................ 42 G............................................................................................................................................ 42 M............................................................................................................................................ 42 R............................................................................................................................................ 43 U............................................................................................................................................ 43 Y............................................................................................................................................ 43 Z............................................................................................................................................ 43 Safety........................................................................................................................................... 44 General Information.......................................................................................................................... 44 Important!............................................................................................................................... 44 Hazard signs............................................................................................................................. 44 Signal word.............................................................................................................................. 44 General safety and accident prevention regulations....................................................................................... 44 Combine-harvester safety and accident prevention regulations............................................................................. 45 First aid measures....................................................................................................................... 45 Crop / straw discharge................................................................................................................... 46 Leaving the machine...................................................................................................................... 46 Grain tank............................................................................................................................... 46 Combine harvester chopper................................................................................................................ 46 Adjustment and maintenance operations.................................................................................................... 46 Danger of injury from hydraulic liquid................................................................................................... 47 Air conditioner.......................................................................................................................... 48 Hydraulic accumulators................................................................................................................... 48 Battery isolating switch................................................................................................................. 48 Apply the feeder housing safety lock..................................................................................................... 49 Jacking up the machine................................................................................................................... 49 Putting the machine out of operation..................................................................................................... 49 Welding work............................................................................................................................. 49 01 Engine........................................................................................................................................ 50 0102 Complete component...................................................................................................................... 50 Diesel engine............................................................................................................................ 51 Work preparation..................................................................................................................... 51 Special tool......................................................................................................................... 51 Technical specifications............................................................................................................. 52 Removal.............................................................................................................................. 53 Installation......................................................................................................................... 56 Diesel engine............................................................................................................................ 60 Work preparation..................................................................................................................... 60 Special tool......................................................................................................................... 60 Technical specifications............................................................................................................. 61 Removal.............................................................................................................................. 62 Installation......................................................................................................................... 64 0105 Engine suspension....................................................................................................................... 68 0110 Engine housing.......................................................................................................................... 69 0115 Engine unit............................................................................................................................. 70 0120 Cylinder head / Valves / Idler gear..................................................................................................... 71 0125 Injection - / Fuel system............................................................................................................... 72 Fuel tank................................................................................................................................ 73 Work preparation..................................................................................................................... 73 Special tool......................................................................................................................... 73 Technical specifications............................................................................................................. 74 Removal.............................................................................................................................. 75 Installation......................................................................................................................... 77 Fuel lines............................................................................................................................... 79 Technical specifications............................................................................................................. 80 Installation instructions............................................................................................................ 81 Fuel lines............................................................................................................................... 82 Technical specifications............................................................................................................. 83 Installation instructions............................................................................................................ 84 Fuel cooler.............................................................................................................................. 85 Work preparation..................................................................................................................... 85 Special tool......................................................................................................................... 85 Technical specifications............................................................................................................. 86 Removal.............................................................................................................................. 87 Installation......................................................................................................................... 87 0130 Lubricating oil system.................................................................................................................. 88 0135 Cooling system.......................................................................................................................... 89 Fan blades............................................................................................................................... 90 Technical specifications............................................................................................................. 91 Removal.............................................................................................................................. 92 Installation......................................................................................................................... 93 Fan blades............................................................................................................................... 94 Technical specifications............................................................................................................. 95 Removal.............................................................................................................................. 96 Installation......................................................................................................................... 97 Wind blade............................................................................................................................... 98 Work preparation..................................................................................................................... 98 Technical specifications............................................................................................................. 99 Engine radiator.......................................................................................................................... 101 Work preparation..................................................................................................................... 101 Technical specifications............................................................................................................. 102 Removal.............................................................................................................................. 103 Installation......................................................................................................................... 105 Engine radiator.......................................................................................................................... 107 Work preparation..................................................................................................................... 107 Technical specifications............................................................................................................. 108 Removal.............................................................................................................................. 109 Installation......................................................................................................................... 111 Engine radiator lines.................................................................................................................... 113 Work preparation..................................................................................................................... 113 Technical specifications............................................................................................................. 114 Installation instructions............................................................................................................ 115 Engine radiator lines.................................................................................................................... 116 Work preparation..................................................................................................................... 116 Technical specifications............................................................................................................. 117 Installation instructions............................................................................................................ 118 Compensating tank........................................................................................................................ 119 Work preparation..................................................................................................................... 119 Technical specifications............................................................................................................. 120 Installation instructions............................................................................................................ 121 Compensating tank........................................................................................................................ 122 Work preparation..................................................................................................................... 122 Technical specifications............................................................................................................. 123 Installation instructions............................................................................................................ 124 Rotary chaff screen suction.............................................................................................................. 125 Special tool......................................................................................................................... 125 Technical specifications............................................................................................................. 126 Removal.............................................................................................................................. 127 Disassembly.......................................................................................................................... 129 Assembly............................................................................................................................. 130 Installation......................................................................................................................... 131 Rotary chaff screen motor (2016)......................................................................................................... 133 Work preparation..................................................................................................................... 133 Special tool......................................................................................................................... 133 Technical specifications............................................................................................................. 134 Removal.............................................................................................................................. 135 Installation......................................................................................................................... 136 Rotary chaff screen suction fan.......................................................................................................... 137 Work preparation..................................................................................................................... 137 Technical specifications............................................................................................................. 138 Belt (R44)............................................................................................................................... 140 Technical specifications............................................................................................................. 140 Belt (R45)............................................................................................................................... 143 Technical specifications............................................................................................................. 143 Drive pulley of belt (R45)............................................................................................................... 146 Technical specifications............................................................................................................. 146 Driven pulley of belt (R45).............................................................................................................. 149 Jockey pulley of belt (R45).............................................................................................................. 150 Technical specifications............................................................................................................. 150 0140 Exhaust system.......................................................................................................................... 153 Silencer................................................................................................................................. 154 Silencer................................................................................................................................. 155 Work preparation..................................................................................................................... 155 Technical specifications............................................................................................................. 156 Removal.............................................................................................................................. 157 Installation......................................................................................................................... 158 0145 Air intake.............................................................................................................................. 159 Air filter............................................................................................................................... 160 Technical specifications............................................................................................................. 160 Installation instructions............................................................................................................ 162 Air intake lines......................................................................................................................... 163 Technical specifications............................................................................................................. 164 Installation instructions............................................................................................................ 165 Air intake lines......................................................................................................................... 166 Technical specifications............................................................................................................. 167 Installation instructions............................................................................................................ 168 Charge air cooler........................................................................................................................ 169 Technical specifications............................................................................................................. 169 Removal.............................................................................................................................. 171 Installation......................................................................................................................... 172 Charge air cooler lines.................................................................................................................. 174 Technical specifications............................................................................................................. 175 Installation instructions............................................................................................................ 176 Charge air cooler lines.................................................................................................................. 177 Technical specifications............................................................................................................. 178 Installation instructions............................................................................................................ 179 0150 Engine attachment parts................................................................................................................. 180 0155 Engine control.......................................................................................................................... 181 0165 Exhaust gas aftertreatment.............................................................................................................. 182 General.................................................................................................................................. 183 Work preparation..................................................................................................................... 183 Special tool......................................................................................................................... 183 Checking the urea solution (purity).................................................................................................. 184 Checking the urea solution (density)................................................................................................. 185 Identifying the exhaust gas treatment.................................................................................................... 188 Technical specifications............................................................................................................. 189 Urea tank (1039)......................................................................................................................... 191 Work preparation..................................................................................................................... 191 Technical specifications............................................................................................................. 192 Removal.............................................................................................................................. 193 Installation......................................................................................................................... 194 Urea tank heater with sensor (B354)...................................................................................................... 196 Work preparation..................................................................................................................... 196 Special tool......................................................................................................................... 196 Technical specifications............................................................................................................. 197 Removal.............................................................................................................................. 198 Installation......................................................................................................................... 200 Urea dosing unit (A089).................................................................................................................. 202 Work preparation..................................................................................................................... 202 Special tool......................................................................................................................... 202 Technical specifications............................................................................................................. 203 Removal.............................................................................................................................. 204 Installation......................................................................................................................... 205 Catalytic converter...................................................................................................................... 206 Work preparation..................................................................................................................... 206 Technical specifications............................................................................................................. 207 Removal.............................................................................................................................. 208 Installation......................................................................................................................... 210 Urea lines............................................................................................................................... 213 Work preparation..................................................................................................................... 213 Technical specifications............................................................................................................. 214 Urea pump (M047)......................................................................................................................... 216 Work preparation..................................................................................................................... 216 Special tool......................................................................................................................... 216 Technical specifications............................................................................................................. 217 Removal.............................................................................................................................. 218 Installation......................................................................................................................... 219 02 Gearbox / Clutch / Universal drive shaft...................................................................................................... 221 0210 Oscillation damper...................................................................................................................... 221 Oscillation damper....................................................................................................................... 222 03 Chassis....................................................................................................................................... 223 0315 Drive axle.............................................................................................................................. 223 Wheel bolt............................................................................................................................... 224 Work preparation..................................................................................................................... 224 Special tool......................................................................................................................... 224 Technical specifications............................................................................................................. 225 Removal.............................................................................................................................. 226 Installation......................................................................................................................... 227 Drive axle............................................................................................................................... 230 Work preparation..................................................................................................................... 230 Technical specifications............................................................................................................. 231 Final drives............................................................................................................................. 233 Work preparation..................................................................................................................... 233 Special tool......................................................................................................................... 235 Technical specifications............................................................................................................. 237 Removal.............................................................................................................................. 239 Disassembly.......................................................................................................................... 240 Assembly............................................................................................................................. 242 Installation......................................................................................................................... 247 Final drives............................................................................................................................. 249 Work preparation..................................................................................................................... 249 Special tool......................................................................................................................... 251 Technical specifications............................................................................................................. 253 Removal.............................................................................................................................. 255 Disassembly.......................................................................................................................... 256 Assembly............................................................................................................................. 258 Installation......................................................................................................................... 264 Manual gearbox........................................................................................................................... 265 Work preparation..................................................................................................................... 265 Special tool......................................................................................................................... 265 Technical specifications............................................................................................................. 268 Removal.............................................................................................................................. 270 Disassembly.......................................................................................................................... 273 Assembly............................................................................................................................. 277 Installation......................................................................................................................... 282 Adjusting the gear shift............................................................................................................. 286 Differential............................................................................................................................. 288 Work preparation..................................................................................................................... 288 Special tool......................................................................................................................... 289 Technical specifications............................................................................................................. 290 Disassembly.......................................................................................................................... 291 Assembly............................................................................................................................. 293 0320 Steering axle........................................................................................................................... 297 Identifying the rear axle................................................................................................................ 298 Technical specifications............................................................................................................. 298 Rear axle................................................................................................................................ 301 Work preparation..................................................................................................................... 301 Special tool......................................................................................................................... 301 Technical specifications............................................................................................................. 302 Removal.............................................................................................................................. 305 Installation......................................................................................................................... 307 Rear axle................................................................................................................................ 310 Work preparation..................................................................................................................... 310 Special tool......................................................................................................................... 310 Technical specifications............................................................................................................. 311 Removal.............................................................................................................................. 314 Installation......................................................................................................................... 314 0335 Ground drive............................................................................................................................ 315 Ground drive hydraulic motor (2007)...................................................................................................... 316 Work preparation..................................................................................................................... 316 Technical specifications............................................................................................................. 317 Removal.............................................................................................................................. 318 Installation......................................................................................................................... 319 04 Brake......................................................................................................................................... 322 0405 Service brake........................................................................................................................... 322 Driving axle service brake............................................................................................................... 323 Work preparation..................................................................................................................... 323 Technical specifications............................................................................................................. 324 Removing the brake pads.............................................................................................................. 325 Installing brake pads................................................................................................................ 326 Removing the brake disc.............................................................................................................. 328 Installing the brake disc............................................................................................................ 329 Removing the fixed calliper (3107)................................................................................................... 330 Installing the fixed calliper (3107)................................................................................................. 332 Cab-side service brake................................................................................................................... 333 Work preparation..................................................................................................................... 333 Technical specifications............................................................................................................. 334 Removing the master brake cylinder (3165 / 3166)..................................................................................... 335 Installing the master brake cylinder (3165 / 3166)................................................................................... 336 Venting the service brake................................................................................................................ 337 Special tool......................................................................................................................... 337 Venting the service brake (actuated by foot)......................................................................................... 337 0415 Parking brake........................................................................................................................... 339 Parking brake............................................................................................................................ 340 Work preparation..................................................................................................................... 340 Special tool......................................................................................................................... 340 Technical specifications............................................................................................................. 341 Removing the brake shoes............................................................................................................. 342 Installing the brake shoes........................................................................................................... 344 Removing the rope.................................................................................................................... 345 Installing the rope.................................................................................................................. 348 Testing / adjusting the parking brake................................................................................................ 351 05 Steering...................................................................................................................................... 353 0505 Steering................................................................................................................................ 353 Steering................................................................................................................................. 354 Work preparation..................................................................................................................... 354 Special tool......................................................................................................................... 354 Technical specifications............................................................................................................. 355 Removing the steering wheel.......................................................................................................... 356 Installing the steering wheel........................................................................................................ 357 Removing the steering column......................................................................................................... 357 Installing the steering column....................................................................................................... 358 Remove steering unit (6009).......................................................................................................... 359 Installing the steering unit (6009).................................................................................................. 361 Rear axle hydraulic cylinder (3023)...................................................................................................... 363 Work preparation..................................................................................................................... 363 Special tool......................................................................................................................... 363 Technical specifications............................................................................................................. 364 Installation instructions............................................................................................................ 365 08 Drives........................................................................................................................................ 366 0800 Drive diagram........................................................................................................................... 366 Drive diagram, left side................................................................................................................. 367 Drive diagram, right side................................................................................................................ 369 0808 Main drive.............................................................................................................................. 370 Engine output............................................................................................................................ 371 Work preparation..................................................................................................................... 371 Special tool......................................................................................................................... 371 Technical specifications............................................................................................................. 372 Removal.............................................................................................................................. 373 Installation......................................................................................................................... 375 Engine output pulley..................................................................................................................... 378 Special tool......................................................................................................................... 378 Technical specifications............................................................................................................. 379 Removal.............................................................................................................................. 380 Installation......................................................................................................................... 382 0809 Hydraulic drive......................................................................................................................... 384 Belt (R05)............................................................................................................................... 385 Technical specifications............................................................................................................. 385 Drive pulley of belt (R05)............................................................................................................... 388 Driven pulley of belt (R05).............................................................................................................. 389 Technical specifications............................................................................................................. 389 Removal.............................................................................................................................. 391 Installation......................................................................................................................... 392 Jockey pulley of belt (R05).............................................................................................................. 393 Technical specifications............................................................................................................. 393 0814 Countershaft............................................................................................................................ 396 Grain delivery intermediate drive shaft.................................................................................................. 397 Technical specifications............................................................................................................. 397 Removal.............................................................................................................................. 399 Installation......................................................................................................................... 400 0820 Front attachment drive.................................................................................................................. 401 Slip clutch of feeder chain upper shaft.................................................................................................. 402 Work preparation..................................................................................................................... 402 Special tool......................................................................................................................... 402 Technical specifications............................................................................................................. 403 Removing the slip clutch............................................................................................................. 404 Installing the slip clutch........................................................................................................... 405 Removing the slip clutch linings..................................................................................................... 405 Installing slip clutch linings....................................................................................................... 406 Belt (R16a).............................................................................................................................. 407 Technical specifications............................................................................................................. 408 Drive pulley of belt (R16a).............................................................................................................. 410 Driven pulley of belt (R16a)............................................................................................................. 411 Technical specifications............................................................................................................. 412 Removal.............................................................................................................................. 413 Installation......................................................................................................................... 414 Belt (R16b).............................................................................................................................. 415 Technical specifications............................................................................................................. 416 Drive pulley of belt (R16b).............................................................................................................. 418 Driven pulley of belt (R16b)............................................................................................................. 419 Technical specifications............................................................................................................. 420 Removal.............................................................................................................................. 421 Installation......................................................................................................................... 422 Front attachment clutch valve block...................................................................................................... 423 0821 Feeder unit drive....................................................................................................................... 424 Belt (R01)............................................................................................................................... 425 Technical specifications............................................................................................................. 425 Drive pulley of belt (R01)............................................................................................................... 428 Technical specifications............................................................................................................. 428 Removal.............................................................................................................................. 430 Installation......................................................................................................................... 431 Driven pulley of belt (R01).............................................................................................................. 432 Work preparation..................................................................................................................... 432 Special tool......................................................................................................................... 432 Technical specifications............................................................................................................. 433 Installation instructions............................................................................................................ 434 Jockey pulley of belt (R01).............................................................................................................. 435 Technical specifications............................................................................................................. 435 Belt (R02a).............................................................................................................................. 438 Technical specifications............................................................................................................. 439 Drive pulley of belt (R02a).............................................................................................................. 441 Driven pulley of belt (R02a)............................................................................................................. 442 Jockey pulley of belt (R02a)............................................................................................................. 443 Technical specifications............................................................................................................. 444 Belt (R02b).............................................................................................................................. 446 Technical specifications............................................................................................................. 447 Drive pulley of belt (R02b).............................................................................................................. 449 Driven pulley of belt (R02b)............................................................................................................. 450 Jockey pulley of belt (R02b)............................................................................................................. 451 Technical specifications............................................................................................................. 452 0841 Threshing mechanism drive............................................................................................................... 454 Belt (R03)............................................................................................................................... 455 Technical specifications............................................................................................................. 455 Drive pulley of belt (R03)............................................................................................................... 458 Driven pulley of belt (R03).............................................................................................................. 459 Work preparation..................................................................................................................... 459 Technical specifications............................................................................................................. 460 Removal.............................................................................................................................. 461 Installation......................................................................................................................... 462 Jockey pulley of belt (R03).............................................................................................................. 464 Technical specifications............................................................................................................. 464 Belt (R15)............................................................................................................................... 467 Technical specifications............................................................................................................. 467 Drive pulley of belt (R15)............................................................................................................... 470 Technical specifications............................................................................................................. 470 Removal.............................................................................................................................. 472 Installation......................................................................................................................... 473 Driven pulley of belt (R15).............................................................................................................. 474 Technical specifications............................................................................................................. 474 Removal.............................................................................................................................. 476 Installation......................................................................................................................... 477 Jockey pulley of belt (R15).............................................................................................................. 478 Technical specifications............................................................................................................. 478 Belt (R42)............................................................................................................................... 481 Technical specifications............................................................................................................. 481 Drive pulley of belt (R42)............................................................................................................... 484 Work preparation..................................................................................................................... 484 Special tool......................................................................................................................... 484 Technical specifications............................................................................................................. 486 Removal.............................................................................................................................. 488 Disassembly.......................................................................................................................... 490 Assembly............................................................................................................................. 492 Installation......................................................................................................................... 494 Driven pulley of belt (R42).............................................................................................................. 497 Work preparation..................................................................................................................... 497 Special tool......................................................................................................................... 497 Technical specifications............................................................................................................. 499 Removal.............................................................................................................................. 500 Disassembly.......................................................................................................................... 502 Assembly............................................................................................................................. 503 Installation......................................................................................................................... 504 Threshing drum variable-speed drive hydraulic cylinder (3011)............................................................................ 506 Work preparation..................................................................................................................... 506 Special tool......................................................................................................................... 506 Technical specifications............................................................................................................. 507 Removal.............................................................................................................................. 508 Disassembly.......................................................................................................................... 508 Assembly............................................................................................................................. 509 Installation......................................................................................................................... 509 Chain (K58).............................................................................................................................. 510 Technical specifications............................................................................................................. 510 Drive sprocket of chain (K58)............................................................................................................ 513 Work preparation..................................................................................................................... 513 Technical specifications............................................................................................................. 514 Removal.............................................................................................................................. 515 Installation......................................................................................................................... 516 Driven sprocket of chain (K58)........................................................................................................... 518 Work preparation..................................................................................................................... 518 Technical specifications............................................................................................................. 519 Removal.............................................................................................................................. 520 Installation......................................................................................................................... 522 Jockey sprocket of chain (K58)........................................................................................................... 524 Technical specifications............................................................................................................. 524 Installation instructions............................................................................................................ 526 Threshing mechanism clutch valve block................................................................................................... 527 0842 Separation drive........................................................................................................................ 528 Belt (R09)............................................................................................................................... 529 Technical specifications............................................................................................................. 529 Drive pulley of belt (R09)............................................................................................................... 532 Technical specifications............................................................................................................. 532 Removal.............................................................................................................................. 534 Installation......................................................................................................................... 534 Driven pulley of belt (R09).............................................................................................................. 535 Special tool......................................................................................................................... 535 Technical specifications............................................................................................................. 536 Removal.............................................................................................................................. 537 Installation......................................................................................................................... 538 Jockey pulley of belt (R09).............................................................................................................. 539 Work preparation..................................................................................................................... 539 Technical specifications............................................................................................................. 540 Belt (R10)............................................................................................................................... 542 Technical specifications............................................................................................................. 542 Drive pulley of belt (R10)............................................................................................................... 545 Driven pulley of belt (R10).............................................................................................................. 546 Special tool......................................................................................................................... 546 Technical specifications............................................................................................................. 547 Removal.............................................................................................................................. 548 Installation......................................................................................................................... 549 Jockey pulley of belt (R10).............................................................................................................. 550 Work preparation..................................................................................................................... 550 Technical specifications............................................................................................................. 551 Guide roller of belt (R10)............................................................................................................... 553 Work preparation..................................................................................................................... 553 Technical specifications............................................................................................................. 554 0843 Cleaning system drive................................................................................................................... 556 Belt (R06)............................................................................................................................... 557 Technical specifications............................................................................................................. 557 Drive pulley of belt (R06)............................................................................................................... 560 Driven pulley of belt (R06).............................................................................................................. 561 Jockey pulley of belt (R06).............................................................................................................. 562 Technical specifications............................................................................................................. 562 Belt (R07)............................................................................................................................... 565 Technical specifications............................................................................................................. 565 Drive pulley of belt (R07)............................................................................................................... 568 Work preparation..................................................................................................................... 568 Special tool......................................................................................................................... 568 Technical specifications............................................................................................................. 569 Removal.............................................................................................................................. 571 Disassembly.......................................................................................................................... 573 Assembly............................................................................................................................. 574 Installation......................................................................................................................... 575 Driven pulley of belt (R07).............................................................................................................. 579 Work preparation..................................................................................................................... 579 Special tool......................................................................................................................... 579 Technical specifications............................................................................................................. 581 Removal.............................................................................................................................. 583 Disassembly.......................................................................................................................... 584 Assembly............................................................................................................................. 584 Installation......................................................................................................................... 585 Fan adjustment motor (M003).............................................................................................................. 588 Technical specifications............................................................................................................. 588 Removal.............................................................................................................................. 590 Installation......................................................................................................................... 591 Belt (R08)............................................................................................................................... 592 Technical specifications............................................................................................................. 592 Drive pulley of belt (R08)............................................................................................................... 595 Driven pulley of belt (R08).............................................................................................................. 596 Work preparation..................................................................................................................... 596 Technical specifications............................................................................................................. 597 Removal.............................................................................................................................. 598 Installation......................................................................................................................... 598 Driven pulley of belt (R08).............................................................................................................. 600 Special tool......................................................................................................................... 600 Technical specifications............................................................................................................. 601 Removal.............................................................................................................................. 602 Installation......................................................................................................................... 602 Driven pulley of belt (R08).............................................................................................................. 603 Special tool......................................................................................................................... 603 Technical specifications............................................................................................................. 604 Removal.............................................................................................................................. 605 Installation......................................................................................................................... 605 Jockey pulley of belt (R08).............................................................................................................. 606 Technical specifications............................................................................................................. 606 Guide roller of belt (R08)............................................................................................................... 609 Technical specifications............................................................................................................. 609 0860 Straw discharge drive................................................................................................................... 612 Belt (R40)............................................................................................................................... 613 Technical specifications............................................................................................................. 613 Drive pulley of belt (R40)............................................................................................................... 616 Technical specifications............................................................................................................. 616 Driven pulley of belt (R40).............................................................................................................. 619 Work preparation..................................................................................................................... 619 Technical specifications............................................................................................................. 620 Removal.............................................................................................................................. 621 Installation......................................................................................................................... 622 Jockey pulley of belt (R40).............................................................................................................. 623 Technical specifications............................................................................................................. 623 Guide roller of belt (R40)............................................................................................................... 626 Technical specifications............................................................................................................. 626 Belt (R41)............................................................................................................................... 629 Technical specifications............................................................................................................. 629 Drive pulley of belt (R41)............................................................................................................... 632 Technical specifications............................................................................................................. 632 Driven pulley of belt (R41).............................................................................................................. 635 Jockey pulley of belt (R41).............................................................................................................. 636 Technical specifications............................................................................................................. 636 0861 Grain delivery drive.................................................................................................................... 639 Belt (R04)............................................................................................................................... 640 Technical specifications............................................................................................................. 640 Drive pulley of belt (R04)............................................................................................................... 643 Driven pulley of belt (R04).............................................................................................................. 644 Special tool......................................................................................................................... 644 Technical specifications............................................................................................................. 645 Removal.............................................................................................................................. 646 Installation......................................................................................................................... 647 Jockey pulley of belt (R04).............................................................................................................. 648 Technical specifications............................................................................................................. 648 Chain (K55).............................................................................................................................. 651 Technical specifications............................................................................................................. 651 Drive sprocket of chain (K55)............................................................................................................ 654 Special tool......................................................................................................................... 654 Technical specifications............................................................................................................. 655 Removal.............................................................................................................................. 656 Installation......................................................................................................................... 656 Driven sprocket of chain (K55)........................................................................................................... 658 Special tool......................................................................................................................... 658 Technical specifications............................................................................................................. 659 Removal.............................................................................................................................. 660 Installation......................................................................................................................... 660 09 Hydraulic system.............................................................................................................................. 662 0900 Hydraulic system - General.............................................................................................................. 662 Hydraulic system - General............................................................................................................... 663 Work preparation..................................................................................................................... 663 Special tool......................................................................................................................... 663 Venting the hydrostatic system....................................................................................................... 665 Filling the pressure accumulator..................................................................................................... 667 0905 Hydraulic oil tank...................................................................................................................... 669 Hydraulic oil tank (1010)................................................................................................................ 670 Work preparation..................................................................................................................... 670 Special tool......................................................................................................................... 670 Technical specifications............................................................................................................. 671 Installation instructions............................................................................................................ 672 Creating a vacuum in the hydraulic oil tank (1010)................................................................................... 673 Low-pressure hydraulic system pressure-regulating valve (7142)........................................................................... 674 Work preparation..................................................................................................................... 674 Special tool......................................................................................................................... 674 Technical specifications............................................................................................................. 675 Installation instructions............................................................................................................ 676 Checking and adjusting............................................................................................................... 677 0907 Hydraulic oil cooler.................................................................................................................... 678 Hydraulic oil cooler (1009).............................................................................................................. 679 Work preparation..................................................................................................................... 679 Special tool......................................................................................................................... 679 Technical specifications............................................................................................................. 680 Removal.............................................................................................................................. 681 Installation......................................................................................................................... 682 0910 Pumps................................................................................................................................... 684 Ground drive hydraulic pump (2009 / 2011)................................................................................................ 685 Work preparation..................................................................................................................... 685 Special tool......................................................................................................................... 686 Technical specifications............................................................................................................. 687 Removal.............................................................................................................................. 688 Installation......................................................................................................................... 690 Hydraulic pump (2078 / 2005 / 2018)...................................................................................................... 692 Work preparation..................................................................................................................... 692 Special tool......................................................................................................................... 692 Technical specifications............................................................................................................. 693 Removal.............................................................................................................................. 694 Installation......................................................................................................................... 695 Pump bracket............................................................................................................................. 698 Special tool......................................................................................................................... 698 Technical specifications............................................................................................................. 699 Removal.............................................................................................................................. 700 Installation......................................................................................................................... 701 0915 Hydraulic lines......................................................................................................................... 702 Multicoupler (8011)...................................................................................................................... 703 Work preparation..................................................................................................................... 703 Special tool......................................................................................................................... 703 Technical specifications............................................................................................................. 704 Removing the female coupling......................................................................................................... 705 Disassembling the female coupling.................................................................................................... 705 Assembling the female coupling....................................................................................................... 706 Installing the female coupling....................................................................................................... 708 Rotary coupling (4041)................................................................................................................... 709 Work preparation..................................................................................................................... 709 Special tool......................................................................................................................... 709 Technical specifications............................................................................................................. 711 Removal.............................................................................................................................. 712 Disassembly.......................................................................................................................... 713 Assembly............................................................................................................................. 714 Installation......................................................................................................................... 715 0920 Valves.................................................................................................................................. 716 Main valve block......................................................................................................................... 717 Work preparation..................................................................................................................... 717 Special tool......................................................................................................................... 717 Technical specifications............................................................................................................. 719 Installation instructions............................................................................................................ 720 Checking and adjusting the working hydraulics pressure relief valve (7003)........................................................... 721 Low-pressure hydraulics valve block...................................................................................................... 722 Work preparation..................................................................................................................... 722 Special tool......................................................................................................................... 722 Technical specifications............................................................................................................. 723 Installation instructions............................................................................................................ 724 10 Electrical / Electronic equipment............................................................................................................. 725 1000 Electrical / Electronic equipment general............................................................................................... 725 Electrical / electronic equipment - General.............................................................................................. 726 Special tool......................................................................................................................... 726 1005 Power supply............................................................................................................................ 727 Battery.................................................................................................................................. 728 Technical specifications............................................................................................................. 728 Installation instructions............................................................................................................ 730 1010 Central electrics....................................................................................................................... 731 Basic central terminal compartment....................................................................................................... 732 Technical specifications............................................................................................................. 732 Removal.............................................................................................................................. 734 Installation......................................................................................................................... 735 Roof central terminal compartment........................................................................................................ 736 Technical specifications............................................................................................................. 736 Removal.............................................................................................................................. 738 Installation......................................................................................................................... 739 1030 Board computer / Indicators............................................................................................................. 740 Terminal (A101).......................................................................................................................... 741 Technical specifications............................................................................................................. 741 Removal.............................................................................................................................. 743 Installation......................................................................................................................... 744 1035 Operation / Multifunction control lever................................................................................................. 746 Ground speed control lever............................................................................................................... 747 Work preparation..................................................................................................................... 747 Technical specifications............................................................................................................. 748 Removal.............................................................................................................................. 749 Installation......................................................................................................................... 751 12 Cab / Operator's platform..................................................................................................................... 754 1210 Cab..................................................................................................................................... 754 Front glazing............................................................................................................................ 755 Work preparation..................................................................................................................... 755 Special tool......................................................................................................................... 755 Technical specifications............................................................................................................. 757 Removal.............................................................................................................................. 758 Installation......................................................................................................................... 759 1230 Seat.................................................................................................................................... 762 Driver's seat............................................................................................................................ 763 Technical specifications............................................................................................................. 763 Removal.............................................................................................................................. 765 Disassembly.......................................................................................................................... 766 Assembly............................................................................................................................. 766 Installation......................................................................................................................... 766 1235 Cab heater.............................................................................................................................. 768 Heat exchanger........................................................................................................................... 769 Work preparation..................................................................................................................... 769 Special tool......................................................................................................................... 769 Technical specifications............................................................................................................. 770 Removal.............................................................................................................................. 771 Installation......................................................................................................................... 772 Fan...................................................................................................................................... 775 Technical specifications............................................................................................................. 775 Regulating valve (Y109).................................................................................................................. 778 Work preparation..................................................................................................................... 778 Special tool......................................................................................................................... 778 Technical specifications............................................................................................................. 779 1240 Air condition........................................................................................................................... 781 Air conditioning system – General information............................................................................................ 782 Work preparation..................................................................................................................... 782 Special tool......................................................................................................................... 782 Technical specifications............................................................................................................. 783 Putting into operation............................................................................................................... 784 Discharging / topping up refrigerant................................................................................................. 785 Flushing the air conditioner......................................................................................................... 786 A/C MATIC sensors........................................................................................................................ 789 Technical specifications............................................................................................................. 789 Removing............................................................................................................................. 790 Sensor (B086):................................................................................................................... 790 Sensor (B087):................................................................................................................... 790 Sensor (B088):................................................................................................................... 791 Installing........................................................................................................................... 792 Sensor (B088):................................................................................................................... 793 Sensor (B087):................................................................................................................... 793 Sensor (B086):................................................................................................................... 793 A/C MATIC module (A006).................................................................................................................. 795 Technical specifications............................................................................................................. 795 Removing............................................................................................................................. 795 Installing........................................................................................................................... 796 Evaporator............................................................................................................................... 798 Special tool......................................................................................................................... 798 Technical specifications............................................................................................................. 799 Removal.............................................................................................................................. 800 Installation......................................................................................................................... 801 Expansion valve.......................................................................................................................... 803 Work preparation..................................................................................................................... 803 Special tool......................................................................................................................... 803 Technical specifications............................................................................................................. 804 Removing............................................................................................................................. 804 Installing........................................................................................................................... 806 Condenser................................................................................................................................ 808 Special tool......................................................................................................................... 808 Technical specifications............................................................................................................. 808 Removal.............................................................................................................................. 809 Installation......................................................................................................................... 809 Filter receiver drier.................................................................................................................... 810 Special tool......................................................................................................................... 810 Technical specifications............................................................................................................. 811 Removal.............................................................................................................................. 812 Installation......................................................................................................................... 812 Air conditioner compressor............................................................................................................... 813 Special tool......................................................................................................................... 813 Technical specifications............................................................................................................. 814 Removal.............................................................................................................................. 815 Installation......................................................................................................................... 815 Temperature switch (Z024)................................................................................................................ 817 Special tool......................................................................................................................... 817 Technical specifications............................................................................................................. 818 Removal.............................................................................................................................. 819 Installation......................................................................................................................... 820 Air conditioner lines.................................................................................................................... 822 Special tool......................................................................................................................... 822 Technical specifications............................................................................................................. 823 Installation instructions............................................................................................................ 824 Thermostat (Z074)........................................................................................................................ 825 Technical specifications............................................................................................................. 825 Removing............................................................................................................................. 827 Installing........................................................................................................................... 828 20 Crop feeding.................................................................................................................................. 831 2002 Front attachment........................................................................................................................ 831 Reel drive pump (2013)................................................................................................................... 832 Work preparation..................................................................................................................... 832 Special tool......................................................................................................................... 832 Technical specifications............................................................................................................. 833 Removal.............................................................................................................................. 835 Disassembly.......................................................................................................................... 835 Assembly............................................................................................................................. 836 Installation......................................................................................................................... 836 21 Feeder unit................................................................................................................................... 838 2110 Feed rake............................................................................................................................... 838 Feed rake conveyor....................................................................................................................... 839 Work preparation..................................................................................................................... 839 Technical specifications............................................................................................................. 840 Removing the feed rake conveyor...................................................................................................... 841 Installing the feed rake conveyor.................................................................................................... 844 Changing the feeder chains........................................................................................................... 845 Replacing the slats.................................................................................................................. 847 Reversing................................................................................................................................ 850 Work preparation..................................................................................................................... 850 Special tool......................................................................................................................... 850 Technical specifications............................................................................................................. 851 Removal.............................................................................................................................. 852 Disassembly.......................................................................................................................... 855 Assembly............................................................................................................................. 855 Installation......................................................................................................................... 855 Adjustment........................................................................................................................... 858 Reverser drive hydraulic cylinder (3053)................................................................................................. 861 Work preparation..................................................................................................................... 861 Special tool......................................................................................................................... 861 Technical specifications............................................................................................................. 862 Installation instructions............................................................................................................ 863 Raise / lower front attachment hydraulic cylinder (3051)................................................................................. 864 Work preparation..................................................................................................................... 864 Special tool......................................................................................................................... 864 Technical specifications............................................................................................................. 865 Installation instructions............................................................................................................ 866 Front attachment dampening valve block................................................................................................... 868 Work preparation..................................................................................................................... 868 Special tool......................................................................................................................... 868 Technical specifications............................................................................................................. 869 Installation instructions............................................................................................................ 870 Front attachment dampening valve block................................................................................................... 872 Work preparation..................................................................................................................... 872 Special tool......................................................................................................................... 872 Technical specifications............................................................................................................. 874 Installation instructions............................................................................................................ 875 Reversing valve block.................................................................................................................... 877 Work preparation..................................................................................................................... 877 Special tool......................................................................................................................... 877 Technical specifications............................................................................................................. 878 Installation instructions............................................................................................................ 879 Raise / lower front attachment valve block............................................................................................... 880 2120 Rollers................................................................................................................................. 881 Return roller............................................................................................................................ 882 Work preparation..................................................................................................................... 882 Special tool......................................................................................................................... 882 Technical specifications............................................................................................................. 884 Removal.............................................................................................................................. 885 Disassembly.......................................................................................................................... 887 Assembly............................................................................................................................. 887 Installation......................................................................................................................... 888 Top shaft................................................................................................................................ 891 Work preparation..................................................................................................................... 891 Special tool......................................................................................................................... 891 Technical specifications............................................................................................................. 893 Removal.............................................................................................................................. 894 Installation......................................................................................................................... 896 Intermediate drive shaft................................................................................................................. 899 Special tool......................................................................................................................... 899 Technical specifications............................................................................................................. 900 Removal.............................................................................................................................. 901 Installation......................................................................................................................... 903 26 Ground guidance............................................................................................................................... 906 2605 Auto-Contour............................................................................................................................ 906 CLAAS AUTO CONTOUR hydraulic cylinder (3005 / 3006)...................................................................................... 907 Work preparation..................................................................................................................... 907 Special tool......................................................................................................................... 907 Technical specifications............................................................................................................. 908 Installation instructions............................................................................................................ 909 Reversing / CLAAS AUTO CONTOUR valve block............................................................................................... 911 Work preparation..................................................................................................................... 911 Special tool......................................................................................................................... 911 Technical specifications............................................................................................................. 912 Installation instructions............................................................................................................ 914 41 Threshing mechanism........................................................................................................................... 915 4105 Drum housing............................................................................................................................ 915 Stone trap............................................................................................................................... 916 Technical specifications............................................................................................................. 917 Removal.............................................................................................................................. 918 Installation......................................................................................................................... 918 Stone trap............................................................................................................................... 919 Technical specifications............................................................................................................. 920 Removal.............................................................................................................................. 921 Installation......................................................................................................................... 922 4110 Accelerator drum........................................................................................................................ 923 Accelerator drum......................................................................................................................... 924 Work preparation..................................................................................................................... 924 Technical specifications............................................................................................................. 925 Removal.............................................................................................................................. 926 Installation......................................................................................................................... 928 Left accelerator drum bearing............................................................................................................ 930 Work preparation..................................................................................................................... 930 Special tool......................................................................................................................... 930 Technical specifications............................................................................................................. 931 Removal.............................................................................................................................. 932 Disassembly.......................................................................................................................... 933 Assembly............................................................................................................................. 934 Installation......................................................................................................................... 935 Right accelerator drum bearing........................................................................................................... 937 Work preparation..................................................................................................................... 937 Special tool......................................................................................................................... 937 Technical specifications............................................................................................................. 938 Removal.............................................................................................................................. 939 Installation......................................................................................................................... 940 4115 Preconcave.............................................................................................................................. 941 Preconcave............................................................................................................................... 942 Work preparation..................................................................................................................... 942 Technical specifications............................................................................................................. 943 Removal.............................................................................................................................. 944 Installation......................................................................................................................... 947 4120 Threshing drum.......................................................................................................................... 950 Threshing drum........................................................................................................................... 951 Work preparation..................................................................................................................... 951 Special tool......................................................................................................................... 951 Technical specifications............................................................................................................. 952 Removing the threshing drum.......................................................................................................... 955 Disassembly.......................................................................................................................... 957 Assembly............................................................................................................................. 958 Installation......................................................................................................................... 959 Left threshing drum bearing.............................................................................................................. 962 Work preparation..................................................................................................................... 962 Special tool......................................................................................................................... 962 Technical specifications............................................................................................................. 964 Removal.............................................................................................................................. 965 Disassembly.......................................................................................................................... 967 Assembly............................................................................................................................. 967 Installation......................................................................................................................... 968 Right threshing drum bearing............................................................................................................. 970 Work preparation..................................................................................................................... 970 Special tool......................................................................................................................... 970 Technical specifications............................................................................................................. 972 Removal.............................................................................................................................. 973 Disassembly.......................................................................................................................... 974 Assembly............................................................................................................................. 975 Installation......................................................................................................................... 975 Threshing drum variable-speed drive valve block.......................................................................................... 977 Work preparation..................................................................................................................... 977 Special tool......................................................................................................................... 977 Technical specifications............................................................................................................. 978 Installation instructions............................................................................................................ 979 4125 Threshing concave....................................................................................................................... 980 Concave.................................................................................................................................. 981 Work preparation..................................................................................................................... 981 Special tool......................................................................................................................... 981 Technical specifications............................................................................................................. 982 Removal.............................................................................................................................. 983 Installation......................................................................................................................... 986 Concave.................................................................................................................................. 990 Work preparation..................................................................................................................... 990 Special tool......................................................................................................................... 990 Technical specifications............................................................................................................. 991 Removal.............................................................................................................................. 992 Installation......................................................................................................................... 995 4130 Impeller................................................................................................................................1000 Impeller.................................................................................................................................1001 Work preparation.....................................................................................................................1001 Special tool.........................................................................................................................1001 Technical specifications.............................................................................................................1002 Removal..............................................................................................................................1003 Disassembly..........................................................................................................................1004 Assembly.............................................................................................................................1006 Installation.........................................................................................................................1007 Left impeller bearing....................................................................................................................1009 Work preparation.....................................................................................................................1009 Special tool.........................................................................................................................1009 Technical specifications.............................................................................................................1010 Removal..............................................................................................................................1011 Installation.........................................................................................................................1012 Right impeller bearing...................................................................................................................1013 Work preparation.....................................................................................................................1013 Special tool.........................................................................................................................1013 Technical specifications.............................................................................................................1014 Removal..............................................................................................................................1015 Installation.........................................................................................................................1015 4140 Returns.................................................................................................................................1016 Returns..................................................................................................................................1017 Work preparation.....................................................................................................................1017 Technical specifications.............................................................................................................1018 Removing the returns elevator chain..................................................................................................1019 Installing the returns elevator chain................................................................................................1021 Removing the returns elevator........................................................................................................1021 Disassembling the returns elevator...................................................................................................1022 Assembling the returns elevator......................................................................................................1024 Installing the returns elevator......................................................................................................1026 Removing the top returns auger.......................................................................................................1027 Installing the top returns auger.....................................................................................................1028 Removing the bottom returns auger....................................................................................................1030 Installing the bottom returns auger..................................................................................................1032 Removing the returns elevator boot...................................................................................................1034 Installing the returns elevator boot.................................................................................................1035 4180 Hydraulic threshing mechanism...........................................................................................................1036 Threshing mechanism clutch hydraulic cylinder............................................................................................1037 Work preparation.....................................................................................................................1037 Special tool.........................................................................................................................1037 Technical specifications.............................................................................................................1038 Installation instructions............................................................................................................1039 42 Separation....................................................................................................................................1040 4210 Straw walker............................................................................................................................1040 Straw walkers............................................................................................................................1041 Work preparation.....................................................................................................................1041 Technical specifications.............................................................................................................1042 Removal..............................................................................................................................1043 Installation.........................................................................................................................1045 Front straw walker crankshaft............................................................................................................1047 Work preparation.....................................................................................................................1047 Special tool.........................................................................................................................1047 Technical specifications.............................................................................................................1048 Removal..............................................................................................................................1049 Disassembly..........................................................................................................................1050 Assembly.............................................................................................................................1051 Installation.........................................................................................................................1052 Rear straw walker crankshaft.............................................................................................................1054 Work preparation.....................................................................................................................1054 Special tool.........................................................................................................................1054 Technical specifications.............................................................................................................1055 Removal..............................................................................................................................1056 Disassembly..........................................................................................................................1058 Assembly.............................................................................................................................1059 Installation.........................................................................................................................1060 Intensive separation system..............................................................................................................1063 Work preparation.....................................................................................................................1063 Technical specifications.............................................................................................................1064 Removing the intensive separation system shaft.......................................................................................1065 Disassembling the intensive separation system shaft..................................................................................1066 Assembling the intensive separation system shaft.....................................................................................1067 Installing the intensive separation system shaft.....................................................................................1067 Removing the stripper plate..........................................................................................................1068 Installing the stripper plate........................................................................................................1069 43 Cleaning system...............................................................................................................................1070 4310 Preparation floor.......................................................................................................................1070 Preparation floor........................................................................................................................1071 4320 Sieves / Sieve pan......................................................................................................................1072 Sieve pan................................................................................................................................1073 Work preparation.....................................................................................................................1073 Technical specifications.............................................................................................................1074 Removing the upper sieve frame with preparation floor (frame)........................................................................1075 Installing the upper sieve frame with preparation floor (frame)......................................................................1077 Removing the lower sieve frame.......................................................................................................1080 Installing the lower sieve frame.....................................................................................................1081 Setting the sieve pan to centre position.............................................................................................1083 Rocker arm drive.........................................................................................................................1084 Technical specifications.............................................................................................................1084 Removing the rocker arm drive shaft..................................................................................................1086 Installing the rocker arm drive shaft................................................................................................1087 Upper sieve linkage......................................................................................................................1089 Work preparation.....................................................................................................................1089 Special tool.........................................................................................................................1089 Technical specifications.............................................................................................................1090 Removal..............................................................................................................................1091 Installation.........................................................................................................................1092 Adjustment...........................................................................................................................1093 Vent.................................................................................................................................1096 3-D pendulum control hydraulic valve (6001)..............................................................................................1097 Work preparation.....................................................................................................................1097 Special tool.........................................................................................................................1097 Technical specifications.............................................................................................................1098 Installation instructions............................................................................................................1099 3-D cleaning system hydraulic cylinder (3001)............................................................................................1100 Work preparation.....................................................................................................................1100 Special tool.........................................................................................................................1100 Technical specifications.............................................................................................................1101 Installation instructions............................................................................................................1102 4325 Cleaning fan............................................................................................................................1103 Fan......................................................................................................................................1104 Technical specifications.............................................................................................................1104 Removing the fan bearing.............................................................................................................1106 Installing the fan bearing...........................................................................................................1107 Removing the fan.....................................................................................................................1108 Installing the fan...................................................................................................................1109 60 Crop discharge / straw discharge..............................................................................................................1110 6010 Straw chopper...........................................................................................................................1110 Straw chopper cutting cylinder...........................................................................................................1111 Technical specifications.............................................................................................................1111 Removal..............................................................................................................................1113 Installation.........................................................................................................................1115 Left straw chopper bearing...............................................................................................................1118 Work preparation.....................................................................................................................1118 Special tool.........................................................................................................................1118 Technical specifications.............................................................................................................1119 Removal..............................................................................................................................1120 Installation.........................................................................................................................1121 Right straw chopper bearing..............................................................................................................1124 Work preparation.....................................................................................................................1124 Special tool.........................................................................................................................1124 Technical specifications.............................................................................................................1125 Removal..............................................................................................................................1126 Installation.........................................................................................................................1127 6015 Straw spreader..........................................................................................................................1129 Spreader.................................................................................................................................1130 Technical specifications.............................................................................................................1130 Removal..............................................................................................................................1132 Installation.........................................................................................................................1133 61 Grain delivery................................................................................................................................1134 6115 Grain tank filling......................................................................................................................1134 Grain tank filling.......................................................................................................................1135 Work preparation.....................................................................................................................1135 Special tool.........................................................................................................................1135 Technical specifications.............................................................................................................1136 Removing the grain elevator chain....................................................................................................1137 Installing the grain elevator chain..................................................................................................1138 Removing the grain elevator (bottom).................................................................................................1139 Installing the grain elevator (bottom)...............................................................................................1139 Removing the grain elevator top......................................................................................................1140 Installing the grain elevator top....................................................................................................1141 Removing the grain elevator boot.....................................................................................................1142 Installing the grain elevator boot...................................................................................................1144 Removing the grain tank filler auger.................................................................................................1146 Installing the grain tank filler auger...............................................................................................1147 Removing the bottom grain auger......................................................................................................1148 Installing the bottom grain auger....................................................................................................1150 Removing the top shaft of grain elevator top.........................................................................................1151 Installing the top shaft of grain elevator top.......................................................................................1153 6120 Grain tank unloading....................................................................................................................1156 Grain tank unloading.....................................................................................................................1157 Work preparation.....................................................................................................................1157 Technical specifications.............................................................................................................1158 Removing the grain tank unloading auger..............................................................................................1159 Installing the grain tank unloading auger............................................................................................1161 Removing the equalising auger........................................................................................................1162 Disassembling the equalising auger...................................................................................................1164 Assembling the equalising auger......................................................................................................1165 Installing the equalising auger......................................................................................................1167 Removing the grain tank unloading tube auger.........................................................................................1167 Installing the grain tank unloading tube auger.......................................................................................1170 Removing the grain tank unloading tube...............................................................................................1173 Installing the grain tank unloading tube.............................................................................................1175 Replacing the wear ring..............................................................................................................1178 Grain tank unloading tube hydraulic cylinder (3020)......................................................................................1181 Work preparation.....................................................................................................................1181 Special tool.........................................................................................................................1181 Technical specifications.............................................................................................................1182 Installation instructions............................................................................................................1183 Grain tank unloading hydraulic cylinder (3021)...........................................................................................1184 Work preparation.....................................................................................................................1184 Special tool.........................................................................................................................1184 Technical specifications.............................................................................................................1185 Installation instructions............................................................................................................1186 Grain tank unloading tube valve block....................................................................................................1187 Work preparation.....................................................................................................................1187 Special tool.........................................................................................................................1187 Technical specifications.............................................................................................................1188 Installation instructions............................................................................................................1189 Grain tank unloading valve block.........................................................................................................1190 80 Various components / Machine body.............................................................................................................1191 8025 Panellings / Hoods......................................................................................................................1191 Side panel...............................................................................................................................1192 Work preparation.....................................................................................................................1192 Technical specifications.............................................................................................................1193 Removal..............................................................................................................................1194 Installation.........................................................................................................................1194 Index............................................................................................................................................1196 3............................................................................................................................................1196 A............................................................................................................................................1196 B............................................................................................................................................1197 C............................................................................................................................................1198 D............................................................................................................................................1200 E............................................................................................................................................1203 F............................................................................................................................................1204 G............................................................................................................................................1206 H............................................................................................................................................1208 I............................................................................................................................................1209 J............................................................................................................................................1209 L............................................................................................................................................1210 M............................................................................................................................................1211 O............................................................................................................................................1211 P............................................................................................................................................1211 R............................................................................................................................................1212 S............................................................................................................................................1215 T............................................................................................................................................1219 U............................................................................................................................................1220 V............................................................................................................................................1221 W............................................................................................................................................1221
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