Claas Baler Quadrant 2100 N 2100 Roto Feed 2100 Roto Cut Operator_s Manual – PDF DOWNLOAD

Description

Claas Baler Quadrant 2100 N 2100 Roto Feed 2100 Roto Cut Operator_s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Baler Quadrant 2100 N 2100 Roto Feed 2100 Roto Cut Operator_s Manual – PDF DOWNLOAD

INTRODUCTION:

This manual contains information regarding the use, setting and operation of the big square balers CLAAS QUADRANT 2100 N, QUADRANT 2100 ROTO FEED and QUADRANT 2100 ROTO CUT. Provided you follow the advice on the care and servicing of your machine you will be rewarded with reliable operating efficiency and long service from your square baler.

• We recommend that you allow your local CLAAS Dealer to overhaul and service your big square baler immediately after the season, adhering to the recommended winter service schedule contained in this manual.
• Omissions of parts of a service, or incorrect adjustments lead to a drop in performance and cost valuable time. By correct servicing and operation you can make full use of the latest technical knowledge and experience in mechanised handling of forage and straw with which your machine has been designed, and thereby ensure reliability of your big square baler.

TABLE OF CONTENTS:

Claas Baler Quadrant 2100 N 2100 Roto Feed 2100 Roto Cut Operator_s Manual – PDF DOWNLOAD

1 Introduction
Introduction 1 1 1
2 Contents
3 General notes
Road traffic regulations 3 1 1
Important note 3 2 1
Identification plate / serial number 3 3 1
Identification plate 3 3 2
Baler serial number 3 3 2
4 Safety rules
Safety rules 4 1 1
Marking of warning and danger notes 4 1 1
Intended use 4 1 1
General safety and accident prevention regulations 4 1 1
Trailed appliances 4 1 3
PTO operation
(PTO operated implements only) 4 1 3
Hydraulic system 4 1 3
Tyres / Brakes 4 1 4
Maintenance 4 1 4
Noise level of machines at work, information »D« 4 1 4
Hydraulic emergency brake 4 2 1
Function 4 2 1
Connection 4 2 1
Safety decals with pictorials 4 3 1
5 Technical data
CLAAS Quadrant 2100 N / 2100 RF / 2100 RC 5 1 1
Safety features 5 2 1
6 Description and function
Machine overview 6 1 1
Power transmission 6 1 1
Free wheeling friction clutch 6 1 1
Mechanical flywheel brake 6 1 2
Pick up 6 1 2
Roller crop press (QUADRANT 2100 RF/RC) 6 1 3
Short crop baffle (QUADRANT 2100 N) 6 1 3
Cutting facility (QUADRANT 2100 RC) 6 1 3
Feed rake 6 1 4
Feed rake drive 6 1 5
Rotor drive (QUADRANT 2100 RF/RC) 6 1 5
Ram and baling duct 6 1 6
Moisture sensor (option on QUADRANT 2100 RF/RC) 6 1 6
Baling pressure control 6 1 7
Tying mechanism 6 1 8
Knotter cleaning unit 6 1 9
Turbo blower 6 1 9
Bale chute, two-piece (QUADRANT 2100 N) 6 1 10
Two-piece bale chute (QUADRANT 2100 N) 6 1 10
Hydraulic bale chute, one-piece
(QUADRANT 2100 RF/RC) 6 1 10
Bale discharge sensor
(option for QUADRANT 2100 RF/RC) 6 1 10
Bale ejector (option) 6 1 11
Two-way valve (QUADRANT 2100 N) 6 1 11
Two-way valve (QUADRANT 2100 RF/RC) 6 1 11
Central lubrication system 6 1 11
Central lubrication system with automatic pump
(option for QUADRANT 2100 RF/RC) 6 1 12
Steered tandem axle (option) 6 1 12
7 Before operation
Check and observe the following before operating
the machine 7 1 1
Hitching up the baler 7 2 1
Universal drawbar adjustment 7 2 1
Hitch eye adjustment 7 2 2
Converting the drawbar from top (jaw type) to bottom
(swinging drawbar) hitching and vice versa 7 2 3
Drawbar for USA 7 2 4
Hitch eye adjustment 7 2 4
Height adjustment of the hitch eye
(with swivel hitch eye) 7 2 5
Hydraulic ports on the tractor 7 2 6
Tractor with hydraulics system and constant delivery
rate or load sensing system without “Power-Beyond” 7 2 7
Tractor with hydraulic system and constant pressure 7 2 8
Tractor with load sensing and a “Power-Beyond”
pressure connection 7 2 8
Retracting the jack stand 7 2 9
Fitting the propshafts 7 2 10
Connecting the propshaft to the baler 7 2 10
Fitting the propshaft to the tractor 7 2 10
Swashing range and clearance area 7 2 11
Shortening the propshaft 7 3 1
Refitting the splined tube section lubrication device 7 3 2
Modification procedure
(Male guard / male splined tube – on baler) 7 3 2
Modification procedure
(Centre support of the guard) 7 3 3
Modification procedure
(Female guard – on tractor) 7 3 4
Preventing the propshaft at the protection funnel
from rotating with the drive shaft 7 3 5
Brakes 7 4 1
Air operated brakes 7 4 1
Maneuvering the baler without air operated brake 7 4 2
Hydraulic braking system 7 4 2
Electrics 7 5 1
Central electrics (QUADRANT 2100 RF/RC) 7 5 3
12 volt socket 7 5 3
Equipment 7 6 1
Ladder 7 6 1
Bale chute (QUADRANT 2100 N) 7 6 1
Bale chute locking device 7 6 2
Hydraulic bale chute (QUADRANT 2100 RF/RC) 7 6 3
Pickup gauge wheels 7 6 3
Before transporting the baler 7 7 1
8 Baler set up
Pick up 8 1 1
Pick-up height adjustment 8 1 1
Adjusting the working height of the pick up 8 1 1
Pick up with gauge wheels 8 1 2
Contents
2 1 2 BA Quadrant 2100 N / 2100 RF / 2100 RC – 000 299 052 4
Contents
Gauge wheels 8 1 3
Crop guard with short crop baffle (QUADRANT 2100 N) 8 1 5
Adjustment of roller crop press
(QUADRANT 2100 RF/RC) 8 1 5
Cutting facility (QUADRANT 2100 RC) 8 1 8
Dummy blade holder (optional) 8 1 10
Adjustment of bale chute, two-piece
(QUADRANT 2100 N) 8 1 11
Adjusting the two-piece bale chute 8 1 11
Adjusting the hydraulic bale chute
(QUADRANT 2100 RF/RC) 8 1 11
Tying 8 2 1
Twine boxes 8 2 1
Thread up the twine 8 2 2
Adjusting twine run 8 2 5
9 Operation
Starting work 9 1 1
Guide to pressure settings 9 1 2
Free wheeling slip clutch 9 1 3
Overloading of pick-up 9 1 4
Feed rake overload (QUADRANT 2100 RF/RC) 9 1 4
Rotor overload 9 1 5
Electrical twine monitor 9 1 6
Bale ejector (option) 9 1 7
Lifting/lowering the bale chute
(QUADRANT 2100 RF/RC) 9 1 9
Setting the bale length (QUADRANT 2100 N) 9 1 10
Resetting the bale counter (QUADRANT 2100 N) 9 1 10
Emergency operation
(QUADRANT 2100 RF/RC) 9 2 1
10 CLAAS COMMUNICATOR
CLAAS COMMUNICATOR – overview 10 1 1
Switching on the Claas Communicator 10 1 1
Overview 10 1 2
Keys and incremental encoder 10 1 3
Incremental encoder 10 1 3
Softkeys 10 1 3
Display 10 1 4
Application menu 10 1 4
Adjustment menu 10 1 6
Counter menu 10 1 7
Fault menu 10 1 8
System information menu 10 1 8
Settings in the application menu (1) 10 2 1
Setting the bale length 10 2 1
Setting the baling pressure 10 2 2
Changing the number of customer or plot 10 2 2
Operator settings 10 3 1
Opening the adjustment menu 10 3 1
Setting the bale length 10 3 1
Bale length correction factor 10 3 2
Setting the baling pressure 10 3 3
Activating the cutting blade sequence 10 3 4
Setting the lubrication interval
(Claas Communicator without and with ISOBUS) 10 3 5
Manually controlled lubrication
(Claas Communicator with ISOBUS) 10 3 5
Counter 10 4 1
Opening the counter menu 10 4 1
Selecting job orders 10 4 1
Resetting the order (zero setting) 10 4 1
Resetting the daily counter 10 4 2
Resetting the service display 10 4 2
Fault display 10 5 1
Tying fault
(Claas Communicator without ISOBUS) 10 5 3
When starting the Claas Communicator 10 5 3
During work 10 5 3
Tying fault
(Claas Communicator with ISOBUS) 10 5 3
Tying fault 26 10 5 4
Tying fault 27/28/29 10 5 4
Service menu 10 6 1
Opening the service menu 10 6 1
Image adjustment menu 10 6 2
Changing the contrast of the screen 10 6 3
Opening the time and date menu 10 6 4
Setting time/date 10 6 4
Opening the memory management menu 10 6 5
Deleting memory 10 6 5
Opening the language selection menu 10 6 6
Setting the language selection menu 10 6 6
Opening the Aux menu 10 6 7
Operation according to settings 10 7 1
Pick-up up/down 10 7 1
Building up/relieving the baling pressure 10 7 2
Starting manual tying 10 7 2
Swivelling cutting blades in/out 10 7 3
Cutting frame up/down 10 7 4
Locking/unlocking the steered axle (option) 10 7 5
Controlling manual lubrication
(Claas Communicator with ISOBUS) 10 7 6
11 After operation
Unhitching the baler 11 1 1
Flywheel brake 11 1 1
Wheel chocks 11 1 1
Jack stand 11 1 2
Disconnecting hydraulic oil hoses 11 1 3
Electrical connections 11 1 3
Disconnecting the compressed air hoses 11 1 3
Storage of propshaft 11 1 4
Cleaning the baler 11 1 5
Structure and interior of baler 11 1 5
Knotter 11 1 5
Piston rod 11 1 5
12 Maintenance
Important maintenance instructions 12 1 1
Important maintenance instructions and
safety regulations 12 1 1
Maintenance tables 12 2 1
Lubricants chart 12 3 1
Brake system 12 4 1
Air operated brakes 12 4 1
Drain air reservoir 12 4 2
000 299 052 4 – BA Quadrant 2100 N / 2100 RF / 2100 RC 2 1 3
Contents
Brake cylinder 12 4 2
Adjusting the brake lever 12 4 2
Hydraulic braking system 12 4 3
Brake cylinder 12 4 3
Adjusting the brake lever 12 4 3
Tyres 12 5 1
Check tight fit of wheel nuts 12 5 1
Checking wheel hub backlash 12 5 1
Adjusting the backlash 12 5 1
Hydraulic system 12 6 1
Check oil level
up to serial-no 74100325/74200047 12 6 1
Oil change
up to serial-no 74100325/74200047 12 6 1
Check oil level
from serial-no 74100326/74200048
and all machines with the turbofan 12 6 2
Oil change
from serial-no 74100326/74200048
and all machines with the turbofan 12 6 2
Cleaning the hydraulic oil filter
up to serial-no 74100325/74200047 12 6 3
Cleaning the hydraulic oil filter
from serial-no 74100326/74200048
and all machines with the turbofan 12 6 4
Drives 12 7 1
Main gearbox 12 7 1
Transfer gearbox – pick-up / feed rake drive
(QUADRANT 2100 N) 12 7 1
Transfer gearbox – rotor / feed rake drive
(QUADRANT 2100 RF/RC) 12 7 1
Upper gearbox – rotor drive
(QUADRANT 2100 RF/RC) 12 7 2
Lower gearbox – rotor drive
(QUADRANT 2100 RF/RC) 12 7 2
Gearbox – knotter drive 12 7 2
Overload clutches and shear bolts 12 7 2
Free wheeling slip clutch 12 7 3
Main drive 12 7 3
Pick-up drive 12 7 4
Knotter shaft drive 12 7 5
Tying release, checking and adjustment
(QUADRANT 2100 RF/RC) 12 7 6
Drive chains 12 8 1
Tensioning the drive chain for the pick-up drive 12 8 1
Tensioning the drive chain for the feed auger 12 8 3
Adjusting the springs of the twine retainers 12 8 5
Adjusting the springs of the knotter hooks 12 8 5
Knotter shaft brake 12 8 5
Adjusting the knotter pinion for correct play 12 8 6
Needle carrier brakes 12 8 6
Basic setting 12 9 1
Setting the drives to the timing marks 12 9 1
Tying mechanism 12 10 1
Adjusting knotter shaft and needles 12 10 1
Checking the needle position relative to the ram 12 10 4
Fine tuning via tying gear 12 10 5
Checking inside the bale chamber 12 10 5
Ram stop 12 10 6
Twine fingers 12 10 9
Lifting up the baler 12 11 1
Clearing a blockage in the baler 12 12 1
Instructions for use to avoid blockage 12 12 1
How to clear a blockage 12 12 1
Blockage of the pick-up 12 12 1
Blockage of screw 12 12 1
Blockage of the feed rake 12 12 2
Blockage of the rotor 12 12 2
Proposals for winter storage 12 13 1
13 Central lubrication system
Central lubrication system 13 1 1
Central lubrication system with automatic pump
(option for QUADRANT 2100 RF/RC) 13 1 1
Filling the grease container 13 2 1
Filling by means of grease gun 13 2 2
Filling the container with a charge pump 13 2 2
Filling the grease container 13 2 3
Central lubrication by handlever-type grease gun 13 2 4
Filling the handlever-type grease gun 13 2 5
Renewing grease lines 13 3 1
lnstalling grease lines 13 3 1
14 Lubrication chart
Lubricants and notes 14 1 1
15 Problems, cause and remedy
Problems, cause and remedy 15 1 1
16 Index

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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