Claas Balers ROLLANT 455 454 UNIWRAP Technical systems Manual – PDF DOWNLOAD

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Claas Balers ROLLANT 455 454 UNIWRAP Technical systems Manual – PDF DOWNLOAD

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TABLE OF CONTENT:

Claas Balers ROLLANT 455 454 UNIWRAP Technical systems Manual – PDF DOWNLOAD

ROLLANT 455 / 454 UNIWRAP 1
Table of contents 3
Introduction 5
Safety rules 5
Safety and hazard precautions 5
Validity of manual 6
Validity for machines 6
Overview 6
CCN explanation 7
General 7
Electric systems standard 8
Overview 8
Hydraulic system standard 9
Overview 9
CCN (CLAAS Component Number) 11
09 Hydraulic system 29
0920 Valves 29
Valve block – ROLLANT 455 30
Valve block – ROLLANT 454 34
Bale wrapper valve block 36
Valve section of baler hydraulic valve block 38
Hydraulic system protective valve (7190) 40
Description of function 40
0980 Hydraulic circuit diagram 42
Baler hydraulic system, ROLLANT 455 UNIWRAP type 750 44
Baler hydraulic system, ROLLANT 454 UNIWRAP type 769 48
Bale wrapper hydraulic system, ROLLANT 455 / 454 UNIWRAP type 750 / 769 52
Oil supply circuit diagram 55
Key to diagram 56
Description of function 57
10 Electrical / Electronic equipment 63
1010 Central electrics 63
Central terminal compartment (module A023 – control box) 64
Key to diagram 65
1012 Modules / sensors 66
Module A023 ROLLANT, module A044 Communicator, module A090 Terminal 68
Module pin assignment 72
Module A023 ROLLANT (CCU) 74
1080 Electronic circuit diagram 78
Introduction into circuit diagrams 78
Overview of designations 78
CLAAS cable marking 78
Power supply 78
Actuators 78
Sensors 78
Communication 79
Standards 79
Electric system circuit diagrams (SCM) 82
SCM 0 – Variants of COMMUNICATOR connecting cable 84
SCM 01 – Main power supply (upstream of SI 12337) 86
SCM 01 – Main power supply (downstream of SI 12337) 87
Description of function 89
SCM 06 – CAN BUS, power supply of modules (upstream of 12337) 92
SCM 06 – CAN BUS, power supply of modules (downstream of 12337) 93
Description of function 95
SCM 07 – ROTOCUT, Cutting frame 96
SCM 10 – Baling pressure control, MPS control 98
SCM 11 – Tying release100
SCM 12 – Open / close tailgate102
SCM 19 – Loading and unloading the wrapping table, tipping trough, slope system104
SCM 21 – Wrapper arm106
SCM 22 – Film break monitoring, film cutters108
SCM 23 – Loading the film rolls110
SCM 29 – Central lubrication system112
SCM 31a – Bale wrapper worklights (up to serial no 76900025 / 75000350)114
SCM 31b – Bale wrapper worklights (from serial no 76900026 / 75000351)116
SCM 32 – Lighting118
Connector database (chp CLAAS)121
Example of representation of key numbers (CHP)122
Key number (CHP)124
Connector representation (CHP)125
20 Crop feeding139
2020 Pick-up139
Pick-up140
Description of function141
21 Feeder unit143
2125 Rotor143
Rotor / cutting frame144
Measured values table146
ROTOCUT cutting unit146
Spool P-A, P-B (7191) with control147
Key to diagram147
Task of spool (7191) P-A, P-B147
ROTOCUT / knives in, out148
Key to diagram148
Knives in/out function149
ROTOCUT / cutting frame149
Key to diagram149
Cutting frame function150
Cutting frame position sensor (B067)150
Sensor ranges (B067)150
Description of function of sensor adjustment (B067)152
ROTOCUT ROLLANT 45X sequence diagrams153
Manual blade lowering153
Manual blade raising154
Knife cleaning, automatic156
Cutting frame overload control, automatic158
Removing a rotor blockage162
Open cutting frame, manually controlled165
ROTOCUT OFF, upon reaching the maximum bale diameter169
Function: Outer bale layer cut169
Function: Thin, uncut outer bale layer170
Function: Thick, uncut outer bale layer170
45 Baling system173
4520 Compression rollers / Guide rollers173
Baling pressure control174
Function overview of legend175
Bale chamber and rollers176
Baling cycle178
Spool P-A, P-B (7191) with control181
Key to diagram181
Description of function181
Tailgate shut-off valve, MPS (7189) with control182
Key to diagram182
Tailgate shut-off valve, MPS (7189) with control (valve section)183
Key to diagram183
Description of function183
Baling pressure control186
Key to diagram186
Description of function186
4535 Pivoting segment187
MPS Maximum Pressure System (swivelling roller segment)187
MPS system pressure control188
Key to diagram188
Description of function188
Description of function of sensor adjustment (B208)190
46 Tying system193
4615 Net wrapping193
Net wrapping194
Measured values table195
Description of function195
Net brake diagram: Setting of 15 net wraps198
Net brake diagram: Setting of 25 net wraps199
Net wrapping sequence diagram200
Description of function of sensor adjustment (B206)203
47 Bale wrapper205
4705 Tipping body205
Loading / unloading bales UNIWRAP206
Measured values table207
Description of function207
Bale wrapper hydraulic valve block209
Raise / lower tipping trough hydraulic system circuit diagram210
Raise / lower tipping trough hydraulic valves211
Description of function212
Setting of tipping trough sensors217
Adjustment of tipping trough position sensor (B211)217
Adjustment of bale in tipping trough sensors (B102)219
4715 Wrapping table220
Raise / lower wrapping table hydraulic valves222
Description of function223
Wrapping table sensor setting224
Description of function of wrapping table position sensor (B210) adjustment224
4730 Wrapper arm225
Bale wrapper sequence diagram225
Bale wrapping UNIWRAP230
Measured values table231
Description of function231
Hydraulic valves, wrapping bales235
Hydraulic motors, bale wrapper speed control hydraulic circuit diagram237
Hydraulic motors, bale wrapper speed control hydraulic valves238
Measured values table239
Description of function240
Hydraulic valves: Control of wrapper arm / wrapping table speed ratio244
Wrapper arm / wrapping table speed ratio control hydraulic circuit diagram247
Hydraulic valves of wrapper arm / wrapping table speed ratio control248
Description of function249
Average characteristics of control system:249
Hydraulic circuit diagram for wrapping with one film Completing the wrapping process250
Hydraulic valves for wrapping with one film Completing the wrapping process251
Description of function251
LS signal shuttle valve253
Description of function253
Description of function of wrapping/film overlap adjustment254
Key to diagram255
Description of function of wrapping after film rip with one film256
Key to diagram257
Description of wrapping table stop function258
Key to diagram259
Description of wrapping stop function260
Key to diagram261
Wrapper arm motor263
Key to diagram264
Adjustment of wrapping arm sensors265
Description of function of sensor adjustment (B106)265
Description of function of switch adjustment (Z091)266
Description of function of adjustment of sensors (B294) and (B295)266
4735 Pre-strecher268
Film pre-stretcher268
Film pre-stretcher gear sets268
4745 Support for film rolls269
Film boxes269
Measured values table269
Description of function270
75 Central lubrication system273
7515 Lubrication system / Lines273
Electric central lubrication system274
Measured values table275
Description of function275
Diagnosis by fault codes277
Fault codes277
CLAAS COMMUNICATOR277
Net wrapping277
Electric circuit278
Wrapper279
CLAAS Medium Terminal281
Wrapper281
Position of components285
Hydraulic system285
Position of hydraulic system components285
1001-1999 Oil tank / filter / oil cooler285
2001-2999 Pump / motor286
3001-3999 Hydraulic cylinders287
5001-5999 Accumulator291
6001-6999 Valve, mechanically actuated292
7001-7999 Valve, hydraulically actuated293
9001-9999 Measuring points / gauges299
Electric system300
Position of electric system components300
A Terminal / modules300
B Sensors301
E Lighting304
F Fuse305
K Relays306
M Motor (electric)307
U Switch – External operation308
V Electronic components309
X Connectors310
Y Solenoid coils312
Z Actual value switch317
Index318
A318
B318
C319
D319
E319
F320
H320
I321
K321
L321
M321
N321
O322
P322
R322
S323
T323
V324
W324

FILE DETAILS:

Claas Balers ROLLANT 455 454 UNIWRAP Technical systems Manual – PDF DOWNLOAD

Language : _DE_EN_FR_ES_IT_RU
Pages :326
Downloadable : Yes
File Type : PDF
Size:28.9 MB

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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