Claas-Celtis 426 Workshop Manual – PDF DOWNLOAD

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Claas-Celtis 426 Workshop Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

Claas-Celtis 426 Workshop Manual – PDF DOWNLOAD

A_EN…………………………………………………………………………………………………………… 1
CONTENTS……………………………………………………………………………………………………. 3
A0_EN………………………………………………………………………………………………………….. 7
A0 ELECTRONIC INJECTION SHEETS………………………………………………………………………………… 7
CELTIS 426 – M 3612 DPS engine 4045 DRT 70………………………………………………………………….. 9
CELTIS 426 – M 3612 DPS engine 4045 DRT 70………………………………………………………………….. 11
CELTIS 436 – M 3622 DPS engine 4045 DRT 70………………………………………………………………….. 13
CE TIS 436 – M 3622 DPS engine 4045 DRT 70………………………………………………………………….. 15
CELTIS 446 – M 3632 DPS engine 4045 DRT 71………………………………………………………………….. 17
CELTIS 446 – M 3632 DPS engine 4045 DRT 71………………………………………………………………….. 19
CELTIS 456 – M 3642 DPS engine 4045 DRT 72………………………………………………………………….. 21
A0 Checking procedure Mechanical injection sheets……………………………………………………………….. 23
Checking procedure……………………………………………………………………………………….. 24
List of checking operations……………………………………………………………………………. 24
1. Visual checks………………………………………………………………………………….. 24
2. Engine oil level……………………………………………………………………………….. 24
3. Hydraulic /transmission oil level………………………………………………………………… 24
4. Battery……………………………………………………………………………………….. 25
5. Radiators/coolers………………………………………………………………………………. 25
6. Diesel filters…………………………………………………………………………………. 25
7. Air filter…………………………………………………………………………………….. 25
8. Turbocharger pressure…………………………………………………………………………… 26
9. Hydraulic pressure……………………………………………………………………………… 26
10. Fit the dynamometer……………………………………………………………………………. 27
11. Range shift/reverser position (according to equipment)…………………………………………….. 27
12. Air conditioning/Ventilation……………………………………………………………………. 27
13. Front power take-off…………………………………………………………………………… 27
14. Fastening the viscous fan coupling………………………………………………………………. 27
15. Checking the hydraulic pressure…………………………………………………………………. 28
16. Check the maximum off-load speed………………………………………………………………… 28
17. Dynamic adjustment check……………………………………………………………………….. 28
18. Engage the PTO at the 1 000 rpm position…………………………………………………………. 28
19. Set the engine to maximum speed for 1 min………………………………………………………… 28
20. Measure the power (see injection sheet)………………………………………………………….. 28
21. After measuring, check the tractor temperature……………………………………………………. 28
22. Leave the engine running between 1 500 and 1 600 rpm for 3 to 5 minutes, then idle before switching off…. 28
Measurement and checking points……………………………………………………………………………. 29
Checking operations…………………………………………………………………………………… 29
Record of inspection results…………………………………………………………………………… 29
Appendix………………………………………………………………………………………………… 31
Checking the hydraulic pressure………………………………………………………………………… 31
Circuit without “Revershift” transmission……………………………………………………………. 31
Circuit with “Revershift” transmission………………………………………………………………. 32
Dynamic adjustment check………………………………………………………………………………….. 33
Installation of the TIME-TRAC kit………………………………………………………………………. 34
Checking the injection pump dynamic adjustment…………………………………………………………… 36
Setting the dynamic adjustment of the rotary injection pump……………………………………………….. 38
FICHE INJECTION………………………………………………………………………………………….. 39
CELTIS 426 – M 3612 DPS 4045 DRT 76 engine………………………………………………………………. 39
CELTIS 436 – M 3622 DPS 4045 TRT 77 engine………………………………………………………………. 41
CELTIS 446 – M 3632 DPS 4045 TRT 78 engine………………………………………………………………. 43
A1_EN………………………………………………………………………………………………………….. 45
SUPPLY – INJECTION…………………………………………………………………………………………… 45
TIGHTENING TORQUES……………………………………………………………………………………….. 46
DESCRIPTION……………………………………………………………………………………………… 47
CHECKS – ADJUSMENTS………………………………………………………………………………………. 51
REMOVAL / INSTALLATION……………………………………………………………………………………. 55
DIAGNOSTICS……………………………………………………………………………………………… 59
A2_EN………………………………………………………………………………………………………….. 65
D.P.S. ENGINE……………………………………………………………………………………………….. 65
GENERAL SPECIFICATIONS……………………………………………………………………………………. 66
DIMENSIONAL SPECIFICATIONS………………………………………………………………………………… 68
TIGHTENING TORQUES……………………………………………………………………………………….. 79
OPERATING PRINCIPLES……………………………………………………………………………………… 83
CHECKS – ADJUSTMENTS……………………………………………………………………………………… 87
REMOVAL / INSTALLATION……………………………………………………………………………………. 92
DIAGNOSTICS………………………………………………………………………………………………138
THERMOSTAT INSPECTION……………………………………………………………………………………..144
CYLINDER HEAD GASKET INSPECTION…………………………………………………………………………….145
TOOLS……………………………………………………………………………………………………147
ARC_F_EN………………………………………………………………………………………………………..153
ARCEAU………………………………………………………………………………………………………153
GENERAL CONTENTS………………………………………………………………………………………….155
ITEM LIST WIRING AND GENERAL LISTS………………………………………………………………………….157
SCHEMATIC DIAGRAMS ACCORDING TO FUNCTIONS……………………………………………………………………161
HARNESS AND CONNECTOR PATHS………………………………………………………………………………..195
TOOLS……………………………………………………………………………………………………221
B_EN……………………………………………………………………………………………………………223
CONTENTS CHAPTER B……………………………………………………………………………………………223
CONTENTS…………………………………………………………………………………………………225
B1_EN…………………………………………………………………………………………………………..229
DRIVE AND POWER TAKE OFF MECHANICAL CLUTCHES…………………………………………………………………….229
GENERAL SPECIFICATIONS…………………………………………………………………………………….230
REMOVAL / INSTALLATION…………………………………………………………………………………….231
DRIVE AND POWER TAKE-OFF MECHANICAL CLUTCHES…………………………………………………………………232
DRIVE CLUTCH CONTROL………………………………………………………………………………………233
POWER TAKE-OFF CLUTCH CONTROL………………………………………………………………………………239
REVERSHIFT HYDRAULIC CONTROL POWER TAKE-OFF CLUTCHES………………………………………………………….243
GENERAL SPECIFICATIONS…………………………………………………………………………………244
REVERSHIFT HYDRAULIC-CONTROL POWER TAKE-OFF CLUTCHES………………………………………………………245
REVERSHIFT POWER TAKE-OFF HYDRAULIC CLUTCH CONTROL………………………………………………………..249
REVERSHIFT INPUT HOUSING……………………………………………………………………………….250
B2_EN…………………………………………………………………………………………………………..253
B41 GEARBOXES………………………………………………………………………………………………..253
GENERAL SPECIFICATIONS…………………………………………………………………………………….254
MECHANICAL GEARBOX KINEMATICS………………………………………………………………………………255
HYDRAULIC GEARBOX KINEMETICS……………………………………………………………………………….256
CASING TIGHTENING TORQUE AND TIGHTNESS………………………………………………………………………262
GEARBOX CONTROLS………………………………………………………………………………………….263
REVERSHIFT INPUT HOUSING…………………………………………………………………………………..271
TWINSHIFT HOUSING HYDRAULIC DOUBLER…………………………………………………………………………295
MECHANICAL DOUBLER AND REVERSER…………………………………………………………………………….317
GEARS AND RANGES………………………………………………………………………………………….327
LOW PRESSURE HYDRAULIC CIRCUITS…………………………………………………………………………….341
TOOLS……………………………………………………………………………………………………359
C_EN……………………………………………………………………………………………………………369
CONTENTS CHAPTER C……………………………………………………………………………………………369
CONTENTS…………………………………………………………………………………………………371
C1_EN…………………………………………………………………………………………………………..373
REAR AXLE……………………………………………………………………………………………………373
PRESENTATION……………………………………………………………………………………………..374
POWER TAKE-OFF……………………………………………………………………………………………382
DIFFERENTIAL SHAFT………………………………………………………………………………………..385
DIFFERENTIAL AND BEVEL GEAR CROWN WHEEL……………………………………………………………………..387
AXLE TUBES AND SHAFTS……………………………………………………………………………………..390
DIFFERENTIAL LOCK/RELEASE CONTROLS………………………………………………………………………….395
C2_EN…………………………………………………………………………………………………………..399
OIL – BATH DISC BRAKES………………………………………………………………………………………..399
PRESENTATION……………………………………………………………………………………………..400
TOOLS……………………………………………………………………………………………………407
D_EN……………………………………………………………………………………………………………411
CONTENTS CHAPTER D…………………………………………………………………………………………… 0
CONTENTS…………………………………………………………………………………………………413
D1_EN…………………………………………………………………………………………………………..415
FRONT AXLE…………………………………………………………………………………………………..415
GENERAL SPECIFICATIONS…………………………………………………………………………………….416
PRESENTATION……………………………………………………………………………………………..417
REMOVAL / INSTALLATION…………………………………………………………………………………….419
D2_EN…………………………………………………………………………………………………………..431
M21 POWER TAKE-OFF HOUSING…………………………………………………………………………………….431
POWER TAKE-OFF HOUSING…………………………………………………………………………………….432
D3_EN…………………………………………………………………………………………………………..443
FRONT AXLE…………………………………………………………………………………………………..443
SPECIFICATIONS……………………………………………………………………………………………444
REMOVAL / INSTALLATION…………………………………………………………………………………….445
TOOLS……………………………………………………………………………………………………447
E_EN……………………………………………………………………………………………………………453
CONTENTS CHAPTER E……………………………………………………………………………………………453
CONTENTS…………………………………………………………………………………………………455
E1_EN…………………………………………………………………………………………………………..457
HYDRAULICS…………………………………………………………………………………………………..457
PRESENTATION……………………………………………………………………………………………..459
REMOVAL / INSTALLATION OF THE ELEMENTS………………………………………………………………………473
MEASUREMENT POINTS AND CHECKS………………………………………………………………………………485
E2_EN…………………………………………………………………………………………………………..487
LIFT – HITCH…………………………………………………………………………………………………487
PRESENTATION……………………………………………………………………………………………..489
REMOVAL / INSTALLATION…………………………………………………………………………………….494
DIAGNOSTICS – MECHANICAL LIFT………………………………………………………………………………510
E3_EN…………………………………………………………………………………………………………..515
STEERING…………………………………………………………………………………………………….515
PRESENTATION……………………………………………………………………………………………..517
REMOVAL / INSTALLATION…………………………………………………………………………………….520
STEERING HOUSING REMOVAL / INSTALLATION……………………………………………………………………..523
DIAGNOSTIC……………………………………………………………………………………………….531
TOOLS……………………………………………………………………………………………………535
F_EN……………………………………………………………………………………………………………539
CABINE………………………………………………………………………………………………………539
GENERAL CONTENTS………………………………………………………………………………………….541
ITEM LIST………………………………………………………………………………………………..543
PRINCIPLE DIAGRAMS ACCORDING TO FUNCTIONS…………………………………………………………………..547
HARNESS ROUTING AND CONNECTORS……………………………………………………………………………..605
TOOLS…………………………………………………………………………………………………..675
F0_EN…………………………………………………………………………………………………………..679
Chapter F……………………………………………………………………………………………………679
G_EN……………………………………………………………………………………………………………680
CONTENTS CHAPTER G……………………………………………………………………………………………680
CONTENTS…………………………………………………………………………………………………682
G1_EN…………………………………………………………………………………………………………..684
ENGINE MANAGEMENT…………………………………………………………………………………………….684
LOCATION OF THE COMPONENTS AND SENSORS………………………………………………………………………685
SPECIFICATIONS OF THE COMPONENTS AND CONNECTIONS……………………………………………………………..686
FUEL TEMPERATURE SENSOR……………………………………………………………………………………688
POSITION SENSOR OF CRANKSHAFT………………………………………………………………………………689
PUMP CONTROL SOLENOID VALVE………………………………………………………………………………..690
CALCULATOR……………………………………………………………………………………………….691
ACCELERATOR POTENTIOMETER………………………………………………………………………………….692
CALCULATOR SCHEMATIC DIAGRAM……………………………………………………………………………….693
G2_EN…………………………………………………………………………………………………………..694
TRANSMISSION MANAGEMENT……………………………………………………………………………………….694
LOCATION OF THE COMPONENTS AND SENSORS………………………………………………………………………696
LOCATION OF THE COMPONENTS AND SENSORS (Cont’d)………………………………………………………………697
SPECIFICATIONS OF THE COMPONENTS AND OPERATING PRINCIPLE………………………………………………………698
CONTACTS ADJUSTMENT ON CLUTCH PEDAL…………………………………………………………………………705
G3_EN…………………………………………………………………………………………………………..706
TCE 9 ELECTRONIC LIFT…………………………………………………………………………………………706
PRESENTATION……………………………………………………………………………………………..707
ADJUSTMENT……………………………………………………………………………………………….710
G4_EN…………………………………………………………………………………………………………..714
COMBINED INSTRUMENT PANEL……………………………………………………………………………………..714
DESCRIPTION………………………………………………………………………………………………715
REMOVAL / INSTALLATION…………………………………………………………………………………….716
G5_EN…………………………………………………………………………………………………………..720
INFOTRAC…………………………………………………………………………………………………….720
PRESENTATION……………………………………………………………………………………………..721
REMOVAL / INSTALLATION – ELECTRICAL CHECKS…………………………………………………………………..723
TOOLS……………………………………………………………………………………………………730
G6_EN…………………………………………………………………………………………………………..732
CELTIS METADIAG MANUAL………………………………………………………………………………………..732
METADIAG DIAGNOSIS APPLICATION……………………………………………………………………………..735
METADIAG CONNECTION……………………………………………………………………………………….736
ENGINE MANAGEMENT…………………………………………………………………………………………737
LIFT MANAGEMENT…………………………………………………………………………………………..771
TRANSMISSION MANAGEMENT……………………………………………………………………………………774
INSTRUMENT PANEL MANAGEMENT………………………………………………………………………………..783
H_EN……………………………………………………………………………………………………………787
CONTENTS CHAPTER H……………………………………………………………………………………………787
CONTENTS…………………………………………………………………………………………………788
H1_EN…………………………………………………………………………………………………………..790
CAB LIFT…………………………………………………………………………………………………….790
H2_EN…………………………………………………………………………………………………………..804
HEATING / AIR CONDITIONING…………………………………………………………………………………….804
PRESENTATION……………………………………………………………………………………………..805
REMOVAL / INSTALLATION…………………………………………………………………………………….809
TROUBLESHOOTING…………………………………………………………………………………………..822
H3_EN…………………………………………………………………………………………………………..824
WINDOW BONDING……………………………………………………………………………………………….824
REMOVAL / INSTALLATION…………………………………………………………………………………….825
TOOLS……………………………………………………………………………………………………834
H4_EN…………………………………………………………………………………………………………..836
PLATFORM LIFT………………………………………………………………………………………………..836
Presentation……………………………………………………………………………………………..837
Removal / installation…………………………………………………………………………………….839
TOOLS……………………………………………………………………………………………………848
J_EN……………………………………………………………………………………………………………852
CONTENTS CHAPTER J……………………………………………………………………………………………852
CONTENTS…………………………………………………………………………………………………854
J1_EN…………………………………………………………………………………………………………..856
FRONT PTO AND LIFT……………………………………………………………………………………………856
PRESENTATION……………………………………………………………………………………………..857
FRONT PTO………………………………………………………………………………………………..858
J2_EN…………………………………………………………………………………………………………..862
AIR BRAKE……………………………………………………………………………………………………862
PRESENTATION……………………………………………………………………………………………..864
MAIN COMPONENTS…………………………………………………………………………………………..870
TOOLS……………………………………………………………………………………………………874
Som_CELTIS………………………………………………………………………………………………………876

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