Claas Combines LEXION 580 – 510 Folding cutterbar 5.40 m 4.50 m Fitting and Operating instructions Manual – PDF DOWNLOAD

Description

Claas Combines LEXION 580 – 510 Folding cutterbar 5.40 m 4.50 m Fitting and Operating instructions Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Combines LEXION 580 – 510 Folding cutterbar 5.40 m 4.50 m Fitting and Operating instructions Manual – PDF DOWNLOAD

 INTRODUCTION

• These instructions describe how to assemble and operate the folding cutterbar, and how to mount the necessary accessories on the machine. The accessory parts for the switching equipment and the additional driving lights are listed in Group 7.1.
• You should explain the function, operation and maintenance to the customer on the basis of these instructions. Please hand over these instructions to the customer subsequently. These instructions are only valid when used in conjunction with the combine harvester operating instructions.

General Information
VEHICLE TYPE APPROVAL

• Installing the foldable 5.40 m or 4.50 m cutterbar will invalidate the Vehicle Type Approval of your combine harvester. Therefore, it will be necessary to obtain a new Type Approval for the combine harvester from the relevant authorities by presenting a certificate confirming the combine harvester’s technical condition (§ 19, Section 2 of German Regulations
• authorizing the Use of Vehicles for Road Traffic). The new certificate can be issued e.g. by your local Technical Inspection Association. On request, and to simplify the certification procedure, CLAAS can provide a sample certificate specifying the harvester type, the machine number, and the year of manufacture or will carry out the acceptance together with TÜV
• Hannover e.V. Specific care must be taken regarding the necessary counterweights on the steering axle to prevent lifting while braking. If no counterweights are fitted, the certificate might not be issued.

General Information
IMPORTANT INFORMATION

•  To prevent accidents, the instructions contained in this manual should be carefully read and observed by all persons involved with the operation, maintenance and inspection of this machine. In particular, you should read the sections “Safety rules” and “Prior to operation”. The use of spare parts, accessories, and ancillary equipment that was not originally
• manufactured, checked and released by CLAAS can have a negative effect on specific design features or functions of the CLAAS machine, with possible adverse effects on the machine’s active and/or passive driving safety, and on its working safety (accident prevention). CLAAS is in no way liable for any damage or personal injury caused through the use of parts
• other than original CLAAS parts, accessories, and ancillary equipment. Technical specifications, dimensions, and weights are understood with the usual tolerances. CLAAS reserves the right to make changes subsequently as technical developments continue. Liability for errors or omissions not accepted. Front, rear, right, and left always refer to the direction of travel.

TABLE OF CONTENTS:

Claas Combines LEXION 580 – 510 Folding cutterbar 5.40 m 4.50 m Fitting and Operating instructions Manual – PDF DOWNLOAD

TABLE OF CONTENTS
1 Introduction
Introduction 111
2 Table of contents
Table of contents 211
3 General Information
Vehicle type approval 311
Important information 321
Identification plate / Serial number 331
4 Safety rules
Safety rules 411
Safety locks 413
Feed rake safety locks 413
Reel safety lock 413
Safety decals with pictorials 421
5 Specifications
Weights / Dimensions / Safety devices 511
Additional weights 511
6 Prior to operation
Carry out prior to initial operation 611
Driving lights / Cutterbar cylinder 621
Driving lights for road use 621
Changing the driving lights
(up to serial no ) 621
Changing the driving lights
(from serial no ) 621
Safety lighting rail on the cutterbar 622
Removing the transport fixtures 622
Third cutterbar cylinder 622
Adjusting the cutterbar floatation springs 622
7 Accessory equipment
Additional headlights 711
Fitting the switches and the additional headlights 712
Installing the push buttons for switching 712
Mounting the additional headlights on both sides 712
Adjusting the additional headlights 716
8 Operation
Cutterbar skids 811
Adjusting the cutterbar skids 811
Cutting angle adjustment 821
Adjusting the cutting angle 821
Mounting the spacer bar 821
Mounting the coupling brackets 822
Locking the coupling lug after fitting the cutterbar 822
Unlocking the coupling lug before removing
the cutterbar 823
Mounting the shaft extension 831
Mounting the extension to the intermediate drive shaft
(LEXION 530 – 510) 831
Fitting the cutterbar 841
Tilting the cutterbar from the transport position 841
Installing and removing the cutterbar 842
Installing the cutterbar when folded in
(cutterbar in the transport position) 842
Locking the cutterbar at top and bottom on both sides 843
Connecting the universal coupling 844
Changing the cutterbar from transport position to
working position 851
Fitting the universal drive shafts
LEXION MONTANA
(from serial no 71300231) 856
Removing standard universal drive shafts 857
Installing the universal drive shaft for
LEXION MONTANA 857
Changing the cutterbar from working position to
transport position 861
Aligning the cutterbar / removing the cutterbar 871
Aligning the cutterbar
(machines without Auto-Contour) 871
Removing the cutterbar 872
Adjustments on the cutterbar 881
Crop dividers 881
Outer deflector 882
Adjusting the dividers 883
Crop lifters 883
Knife 884
Removing the knife 884
Installing the knife 884
Adjusting the knife height 885
Aligning the knife clips 885
Spare knife 885
Reel 886
Adjusting the reel height 886
Fine height adjustment of the reel 886
Reel drive 887
Reel fore and aft adjustment 887
Feed auger 888
Adjusting the clearance to the cutterbar bottom plate 888
Height adjustment of the feed auger 889
Adjusting the intake finger position 8810
Safety feature 8811
Cutterbar skids 8811
Malfunction, possible cause and/or remedy 891
9 Maintenance
Maintenance schedules and lubricants charts 911
Maintenance schedule 911
Lubricants chart 912
Transmissions 921
Knife drive transmission 921
Spring-loaded cylinders / Drive chains / Inductive sensors 931
Adjusting the spring-loaded cylinders for knife drives 931
Tensioning the drive chains 931
Tensioning the reel drive chain 932
Cleaning the guide rails of the locking cylinder 932
Table of contents
212 ABA / BA klappb SW 540 m / 450 m LEXION – 000 299 846 1
Table of contents
General 941
Aligning the double fingers 941
Adjusting the reel limit switch 941
Adjusting the locking pawl at the centre reel guide 941
Cleaning the spaces of the supporting arm bearings 942
Cleaning the coupling lug areas 943
Suggestions for winter storage 951
10 Lubrication chart
Lubricants and notes 1011
11 Index
Index 1111

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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