Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD

Description

Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD

Introduction:

• This CLAAS REPAIR MANUAL is to assist in preserving the permanent working order and therefore the high value of your CLAAS round baler by careful maintenance and service. Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL. The figures explain the procedure of repairs and the text describes the different adjustments to be made, the use of CLAAS special tools etc.
• The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed. The CLAAS REPAIR MANUAL is filed in a folder which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual which applies to the machine.

TABLE OF CONTENTS:

Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD

Contents.....................................................................................................  3
General information..........................................................................................  7
	General..................................................................................................  9
		Introduction.........................................................................................  9
		Introduction to the CLAAS REPAIR MANUAL.............................................................. 10
		Key to symbols....................................................................................... 11
	Safety rules............................................................................................. 13
		Important information................................................................................ 13
		Identification of warning and danger signs........................................................... 14
		Correct use of the round baler....................................................................... 14
		General safety and accident prevention regulations................................................... 14
		Leaving the combine harvester........................................................................ 15
		Service.............................................................................................. 15
		Basic rule........................................................................................... 15
		Hydraulic accumulators............................................................................... 15
	General repair information............................................................................... 17
		Reason of damage..................................................................................... 17
		Spare parts.......................................................................................... 17
		Transmission......................................................................................... 17
		Tensioning the steel roller chains................................................................... 17
		Taper ring fasteners................................................................................. 17
			Installation:.................................................................................... 17
			Removal:......................................................................................... 17
		Self-locking bolts................................................................................... 17
		Liquid locking compound.............................................................................. 17
			Correct application:............................................................................. 17
		Correct installation of lock collar bearings......................................................... 18
		Correct installation of adapter sleeve bearings...................................................... 18
			Loosening the bearing:........................................................................... 18
		Ferrule fittings on hydraulic lines.................................................................. 18
			Pre-assembly:.................................................................................... 18
			Installation:.................................................................................... 18
			Re-installation:................................................................................. 18
			Ferrule fitting leaks:........................................................................... 18
		Progressive ring fittings on hydraulic lines......................................................... 19
			Pre-assembly:.................................................................................... 19
			Installation:.................................................................................... 19
			Progressive ring fitting leaks:.................................................................. 19
		Taper fittings on hydraulic lines.................................................................... 19
			Montage:......................................................................................... 19
		Welding.............................................................................................. 19
		Some advice for speedy and correct repair work:...................................................... 20
	Tightening torques....................................................................................... 21
		Bolts................................................................................................ 21
		Hydraulic screw fittings............................................................................. 22
	Specifications........................................................................................... 23
		Lubricants chart..................................................................................... 23
	Drive diagram............................................................................................ 25
		General information on drives........................................................................ 25
		Drive diagram, left-hand:............................................................................ 25
		Drive diagram, right-hand:........................................................................... 26
Crop dividers................................................................................................ 27
	Crop dividers............................................................................................ 29
		Removing the crop dividers........................................................................... 29
		Installing the crop dividers......................................................................... 29
Cutterbar trough – Cutterbar................................................................................ 31
	Cutterbar trough – Cutter bar............................................................................ 33
		Removing the VARIO table............................................................................. 33
		Mounting the VARIO table............................................................................. 35
		Adjusting the potentiometer sensing band............................................................. 38
		Replacing the support bracket........................................................................ 39
			Adjusting the slide bars......................................................................... 39
			Cleaning the slide bars (19)..................................................................... 39
	Cutterbar lock........................................................................................... 41
		Removing the cutterbar lock.......................................................................... 41
		Mounting and adjusting the cutterbar lock............................................................ 42
	Cutter bar............................................................................................... 43
		Removing the knives.................................................................................. 43
		Installing the knife................................................................................. 43
			Adjusting the knife height....................................................................... 44
Drives....................................................................................................... 45
	Main drive universal drive shaft......................................................................... 47
		Removing the main drive universal drive shaft........................................................ 47
			Disassembling the main drive universal drive shaft............................................... 47
			Assembling the main drive universal drive shaft.................................................. 51
		Mounting the main drive universal drive shaft........................................................ 52
	Intermediate drive, left-hand............................................................................ 53
		Removing the left-hand intermediate drive............................................................ 53
		Installing the left-hand intermediate driveshaft.................................................... 54
		Removing the hydraulic pump drive shaft.............................................................. 55
		Installing the hydraulic pump drive shaft............................................................ 58
	Knife drive.............................................................................................. 61
		Removing the knife drive belt (40)................................................................... 61
		Installing and adjusting the knife drive belt(40)................................................... 62
		Adjusting the knife drive pull cylinder.............................................................. 63
		Adjusting the limit switch........................................................................... 63
		Removing the pull cylinder of knife drive belt(40).................................................. 64
			Disassembling the pull cylinder of knife drive belt(40)......................................... 66
				Pull cylinder of knife drive belt (40), disassembled:........................................ 66
			Assembling the pull cylinder of knife drive belt(40)............................................ 66
		Installing the pull cylinder of knife drive belt(40)................................................ 67
		Removing the wobble transmission (sparepartno.643656.1 and sparepartno.643656.2)............. 69
			Disassembling the wobble transmission (sparepartno.643656.1 and spare partno.643656.2).... 70
			Assembling the wobble transmission (sparepartno.643656.1 and sparepartno.643656.2)....... 75
		Installing the wobble transmission (spare part no.643656.1 and spare partno.643656.2)........... 82
		Removing the wobble transmission (sparepartno.637534.0).......................................... 85
			Disassembling the wobble transmission (spare part no. 637 534.0)................................. 86
			Assembling the wobble transmission (spare part no. 637 534.0).................................... 90
		Installing the wobble transmission (spare part no.637534.0)........................................ 95
		Removing the deflection pulley of knife drive(40)................................................... 97
			Deflection pulley of knife drive (40), disassembled.............................................. 98
		Installing the jockey pulley of knife drive (40)..................................................... 98
		Removing the jockey pulleys of knife drive belt(40)................................................. 98
			Jockey pulley of knife drive (40), disassembled.................................................. 98
			Jockey pulley of knife drive (40), disassembled.................................................. 99
		Mounting the jockey pulleys of knife drive (40)...................................................... 99
Intake auger.................................................................................................101
	Intake auger drive.......................................................................................103
		Removing the feed drive chain (41)...................................................................103
		Installing and adjusting the feed drive chain(41)...................................................104
		Removing the intake auger slip clutch................................................................105
			Intake auger slip clutch, disassembled...........................................................106
		Mounting the intake auger slip clutch................................................................107
	Intake auger.............................................................................................111
		Removing the left-hand intake auger bearing..........................................................111
			Left-hand intake auger bearing, disassembled.....................................................113
		Installing the left-hand intake auger bearing........................................................114
		Removing the left-hand intake auger drive shaft......................................................117
		Installing the left-hand intake auger drive shaft....................................................118
		Removing the right-hand intake auger bearing.........................................................118
			Right-hand intake auger bearing, disassembled....................................................121
		Installing the right-hand intake auger bearing.......................................................122
		Removing the right-hand intake auger flange..........................................................123
		Installing the right-hand intake auger flange........................................................125
		Removing the adjusting shaft.........................................................................127
		Installing the adjusting shaft.......................................................................127
		Removing the control shaft...........................................................................127
		Installing the control shaft.........................................................................131
		Removing the intake auger finger.....................................................................134
		Installing the intake auger fingers..................................................................135
		Removing the intake auger............................................................................136
		Installing the intake auger..........................................................................137
Reel.........................................................................................................139
	Reel drive belt / drive chains...........................................................................141
		Removing the reel drive chain (42)...................................................................141
		Installing and adjusting the reel drive chain(42)...................................................142
		Removing the reel drive chain (46)...................................................................143
		Installing and adjusting the reel drive chain(46)...................................................144
		Removing the sprocket of reel drive chain (46).......................................................144
		Mounting the sprocket of reel drive chain(46).......................................................145
		Removing the reel drive belt (43)....................................................................146
		Installing the reel drive belt(43)..................................................................147
		Removing the reel drive variable speed pulleys.......................................................147
		Installing the reel drive variable speed pulleys.....................................................147
	Reel drive universal drive shaft / angle drive...........................................................149
		Removing the reel drive universal drive shaft with friction clutch...................................149
			Disassembling the reel drive universal drive shaft with friction clutch..........................150
				Reel drive universal drive shaft with friction clutch, disassembled:.........................153
			Assembling the reel drive universal drive shaft with friction clutch.............................154
		Mounting the reel drive universal drive shaft with friction clutch...................................155
		Replacing the friction linings of the reel drive universal drive shaft with friction clutch..........157
		Mounting the friction linings of reel drive universal drive shaft with friction clutch...............157
			Adjusting the slip clutch........................................................................157
		Removing the rear angle drive........................................................................158
			Disassembling the rear angle drive...............................................................159
				Rear angle drive, disassembled:..............................................................161
			Assembling the rear angle drive..................................................................162
		Mounting the rear angle drive........................................................................163
		Removing the front angle drive.......................................................................164
			Disassembling the front angle drive..............................................................164
				Front angle drive, disassembled:.............................................................168
			Assembling the front angle drive.................................................................169
		Mounting the front angle drive.......................................................................172
	Electric reel speed adjustment...........................................................................173
		Removing the electric reel variable-speed pulley.....................................................173
			Electric reel variable-speed pulley, disassembled................................................175
		Mounting the electric reel variable-speed pulley.....................................................176
		Removing the electric reel speed adjustment (up to machine no.)......................................177
			Disassembling the electric reel speed adjustment (up to machine no.).............................178
			Assembling the electric reel speed adjustment (up to machine no.)................................181
			Mounting the electric reel speed adjustment (up to machine no.)..................................183
		Removing the electric reel speed adjustment (from machine no.).......................................184
			Electric reel-speed adjustment, disassembled (from machine no.)..................................185
			Mounting the electric reel-speed adjustment (from machine no.)...................................186
		Removing the reel variable-speed drive bearing tube..................................................187
			Reel variable-speed drive bearing tube, disassembled.............................................188
		Assembling and installing the reel variable- speed drive bearing tube................................188
		Removing the spring-loaded reel variable- speed pulley...............................................189
			Spring-loaded reel variable-speed pulley, disassembled...........................................191
			Mounting the spring-loaded reel variable-speed pulley............................................192
	Reel.....................................................................................................195
		Removing the reel....................................................................................195
		Installing the reel..................................................................................196
		Reel height adjustment (Basic setting)...............................................................198
			Reel, disassembled...............................................................................201
		Removing the reel bearing............................................................................202
		Installing the reel bearing..........................................................................202
		Removing the control rollers.........................................................................203
		Installing the control rollers.......................................................................204
			Checking and adjusting the track of control rollers..............................................204
		Removing the outside right-hand reel spider..........................................................206
		Mounting the outside right-hand reel spider..........................................................206
		Removing the outside left-hand control spider........................................................207
		Mounting the outside left-hand control spider........................................................207
		Removing the outside left-hand reel spider...........................................................208
		Mounting the outside left-hand reel spider...........................................................208
		Removing the reel shaft (on 7.50 m cutterbars).......................................................209
		Installing the reel shaft (on 7.50 m cutterbars).....................................................210
		Removing the centre reel spider......................................................................211
		Mounting the centre reel spider......................................................................212
Hydraulic system / Electric system...........................................................................215
	Control valves...........................................................................................217
		Removing the cutterbar control valve block...........................................................217
		Cutterbar control valve block, disassembled..........................................................218
		Assembling and installing the cutterbar control valve block..........................................219
		Replacing the non-return valve.......................................................................219
		Removing the Reel lower 2/2-way valve (Y23)..........................................................220
			Reel lower 2/2-way valve (Y23), disassembled.....................................................221
		Installing the reel lower 2/2-way valve (Y23)........................................................222
		Removing the reel backward 3/2-way valve(Y25).......................................................223
			Reel backward 3/2-way valve (Y25), disassembled..................................................223
		Installing the reel backward 3/2-way valve(Y25).....................................................224
		Removing the lock-up valve unit of reel backward valve (Y25).........................................225
			Disassembling the lock-up valve unit of reel backward valve (Y25)...............................226
				Lock-up valve unit of reel backward valve(Y25), disassembled:...............................226
			Assembling the lock-up valve unit of reel backward valve (Y25)...................................226
			Installing the lock-up valve unit of reel backward valve (Y25)...................................226
	Hydraulic cylinders......................................................................................227
		Removing the left-hand double-acting reel height adjustment hydraulic cylinder.......................227
			Disassembling the left-hand double-acting reel height adjustment hydraulic cylinder..............228
				Left-hand double-acting reel height adjustment hydraulic cylinder, disassembled:.............229
			Assembling the left-hand double-acting reel height adjustment hydraulic cylinder.................230
		Installing the left-hand double-acting reel height adjustment hydraulic cylinder.....................232
		Removing the right-hand single-acting reel height adjustment hydraulic cylinder......................232
			Disassembling the right-hand single-acting reel height adjustment hydraulic cylinder.............233
				Right-hand single-acting reel height adjustment hydraulic cylinder, disassembled:............235
			Assembling the right-hand single-acting reelheightadjustmenthydrauliccylinder................236
		Installing the right-hand single-acting reel height adjustment hydraulic cylinder....................238
		Removing the reel horizontal adjustment hydraulic cylinder...........................................238
			Disassembling the reel horizontal adjustment hydraulic cylinder..................................239
				Reel horizontal adjustment hydraulic cylinder, disassembled:................................240
			Assembling the reel horizontal adjustment hydraulic cylinder.....................................241
		Installing the reel horizontal adjustment hydraulic cylinder.........................................242
		Removing the VARIO table hydraulic cylinder..........................................................243
			Disassembling the VARIO table hydraulic cylinder.................................................244
				VARIO table hydraulic cylinder, disassembled:................................................246
			Assembling the VARIO table hydraulic cylinder....................................................247
			Installing the VARIO table hydraulic cylinder....................................................249
	Hydraulic motors / pumps.................................................................................251
		Removing the rape side cutter hydraulic pump.........................................................251
		Mounting the rape side cutter hydraulic pump.........................................................252
Index........................................................................................................255
	Index....................................................................................................257
		A....................................................................................................257
		B....................................................................................................257
		C....................................................................................................257
		D....................................................................................................257
		E....................................................................................................257
		F....................................................................................................257
		G....................................................................................................257
		H....................................................................................................257
		I....................................................................................................257
		J....................................................................................................258
		K....................................................................................................258
		L....................................................................................................258
		M....................................................................................................258
		P....................................................................................................258
		R....................................................................................................258
		S....................................................................................................259
		T....................................................................................................259
		V....................................................................................................259
		W....................................................................................................259

CLAAS CUTTERBAR VARIO 5.40M-7.50M REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V