Claas DIRECT DISC 520 & JAGUAR 900-830 Operation Manual PDF

Description

Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s Manual –  PDF DOWNLOAD

DESCRIPTION:

Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s Manual –  PDF DOWNLOAD

INTRODUCTION :

This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual.

• This operator’s manual provides information on the use, adjustment and operation of the CLAAS “DIRECT DISC” cutter unit. Note that in the following chapters the CLAAS “DIRECT DISC” cutter unit is also referred to as the front attachment. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your front attachment.
• Also, have assembly of your front attachment and regular inspections carried out by your specialist workshop. Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time.
• By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of state-of-the-art technology and of the experience with which your front attachment has been designed.

TABLE OF CONTENTS:

Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s Manual –  PDF DOWNLOAD

1 Introduction
Introduction 1 1
Validity 1 1
3 Preface
Of special importance 3 1
Type plate 3 2
Road transport 3 3
Protective equipment for road transport 3 3
4 Safety rules
Intended use 4 1
Reasonable foreseeable misuse 4 1
Identification of warnings and danger signs 4 2
General safety and accident prevention instructions 4 2
Decommissioning and disposal 4 4
Safety decals with pictorials 4 5
Safety support 4 10
5 Specifications
DIRECT DISC 520 Contour / 520 5 1
6 Assembly
Loading and unloading the front attachment 6 1
Attaching the front attachment for the first time 6 2
Front attachment 6 3
Installing cutter bar skids 6 3
Attaching and removing prop stands 6 4
Adjustments on forage harvester 6 5
Matching – forage harvester
JAGUAR 900 – 830 Type 492 6 5
Scope of supply fitting kit forage harvester Type 492 6 5
Fitting drive disc “DIRECT DISC” 6 7
Raising potentiometer 6 8
Installing additional hydraulic connections 6 10
Fitting bracket for belt guard 6 11
Mounting belt cover 6 12
Fit wiring harness for ESR Module 6 13
ESR Module 6 15
Matching – forage harvester
JAGUAR 900 – 830 Type 493 6 16
Scope of supply fitting kit forage harvester Type 493 6 16
Fitting the belt guard 6 18
Fitting the guard 6 18
Fitting bracket for belt guard 6 19
Installing additional hydraulic connections 6 19
Fitting belt pulley guard 6 20
Fit wiring harness for drive monitoring 6 21
Removing the dog clutch 6 22
Setting the lowering speed (JAGUAR 900 – 830) 6 24
Conversion valve for front attachments
(Additional equipment chopper) 6 25
7 Prior to operation
Check and observe the following before putting
into operation 7 1
Attaching front attachment 7 2
Open lock 7 3
Attach front attachment 7 3
Close lock 7 4
Connecting hydraulics 7 5
Positioning v-belts for mower drive 7 6
Connecting electrics 7 8
Mounting universal drive shaft 7 9
Setting the paddle roller 7 11
Hydraulic paddle roller adjustment (Additional
equipment only DIRECT DISC 520 Contour) 7 12
Adjusting cutter bar skids 7 13
Setting cutter bar inclination 7 13
Working and transport position 7 15
Transport position 7 15
Working position 7 15
Removing and storing the front attachment 7 16
8 Operation
Operation 8 1
Raising and lowering the front attachment 8 1
Operating front attachment 8 2
Instructions for mowing 8 4
Difficult application conditions 8 5
Adjusting cutting height 8 5
Lock/unlock the pendulum frame
(DIRECT DISC 520 Contour) 8 6
Adjusting length of cut 8 7
Additional equipment 8 8
Hydraulic paddle roller adjustment
(R03/0100, only DIRECT DISC 520 Contour) 8 8
Feed hats (D03/0080) 8 9
Additional damping (R05/0060) 8 9
Laser pilot (R03/0090) 8 9
9 Maintenance
Important maintenance instructions 9 1
Hydraulic system 9 1
Bolts 9 1
Lubrication 9 1
Guards 9 1
Drive systems 9 2
Gearbox 9 2
Intake auger gearbox (A) 9 3
Angle drive – drive intake auger (B) 9 4
Angle drive – mower drive (C) 9 4
Clutches (D, E) 9 5
Venting the friction clutch 9 6
Chains 9 7
Lubricating the drive chain 9 7
Tensioning drive chain 9 7
V-belts 9 8
Checking V-belts 9 8
Tensioning V-belts 9 8
V-belt guide (only JAGUAR 900 – 830 Type 492) 9 9
Spring adjustment 9 10
Contents
2 2 BA DIRECT DISC 520 Contour / 520 – 00 0299 924 4
Contents
Spring tension of intake auger 9 10
Pendulum frame (only DIRECT DISC 520 Contour) 9 10
Universal drive shafts 9 11
Servicing the universal drive shaft 9 11
General information on universal drive shafts 9 11
Mower beam 9 12
Oil level check 9 13
Oil change 9 14
Draining oil 9 14
Mower blades 9 15
Replacing mower blades 9 15
Mower knife box 9 16
Mower blade quick-change system 9 18
Screwed mower blades 9 21
Attaching mower blades 9 22
Mower knife bracket
(mower blade quick-change system) 9 22
Mower knife bracket
(Screwed mower blades) 9 24
Cutting discs 9 25
Replacing cutting discs 9 25
Electrical 9 25
Sensor adjustment 9 25
Hydraulic system 9 26
Guards 9 27
Sheet metal cover 9 27
Side guards 9 28
Top side guards 9 28
Lock 9 29
Adjusting lock 9 29
Adjusting locking pins 9 30
Screw connections 9 30
Connection elements 9 30
Cleaning and care 9 31
End of season storage 9 32
Malfunctions 9 32
10 Lubrication Chart
Safety rules 10 1
Lubricants 10 1
Lubrication 10 1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V