Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 / 492 Operator’s manual – PDF DOWNLOAD

Description

Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 / 492 Operator’s manual – PDF DOWNLOAD

DESCRIPTION:

Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 / 492 Operator’s manual – PDF DOWNLOAD

INTRODUCTION

• This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual provides information on the use, adjustment and operation of the CLAAS
• “DIRECT DISC” cutter unit. Note that in the following chapters the CLAAS “DIRECT DISC” cutter unit is also referred to as the front attachment. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your front attachment. Also, have assembly of your front attachment and regular inspections
• carried out by your specialist workshop. Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time. By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of state-of-the-art technology and of the experience with which your front attachment has been designed

TABLE OF CONTENTS:

Claas DIRECT DISC 520 Contour DIRECT DISC 520 JAGUAR 900 890 870 850 830 Typ 493 / 492 Operator’s manual – PDF DOWNLOAD

2 Contents
1 Introduction
Introduction 11
Validity 11
3 Preface
Of special importance 31
Type plate 32
Road transport 33
Protective equipment for road transport 33
4 Safety rules
Intended use 41
Reasonable foreseeable misuse 41
Identification of warnings and danger signs 42
General safety and accident prevention instructions 42
Decommissioning and disposal 44
Safety decals with pictorials 45
Safety support 410
5 Specifications
DIRECT DISC 520 Contour / 520 51
6 Assembly
Loading and unloading the front attachment 61
Attaching the front attachment for the first time 62
Front attachment 63
Installing cutter bar skids 63
Attaching and removing prop stands 64
Adjustments on forage harvester 65
Matching – forage harvester
JAGUAR 900 – 830 Type 492 65
Scope of supply fitting kit forage harvester Type 492 65
Fitting drive disc “DIRECT DISC” 67
Raising potentiometer 68
Installing additional hydraulic connections 610
Fitting bracket for belt guard 611
Mounting belt cover 612
Fit wiring harness for ESR Module 613
ESR Module 615
Matching – forage harvester
JAGUAR 900 – 830 Type 493 616
Scope of supply fitting kit forage harvester Type 493 616
Fitting the belt guard 618
Fitting the guard 618
Fitting bracket for belt guard 619
Installing additional hydraulic connections 619
Fitting belt pulley guard 620
Fit wiring harness for drive monitoring 621
Removing the dog clutch 622
Setting the lowering speed (JAGUAR 900 – 830) 624
Conversion valve for front attachments
(Additional equipment chopper) 625
7 Prior to operation
Check and observe the following before putting
into operation 71
Attaching front attachment 72
Open lock 73
Attach front attachment 73
Close lock 74
Connecting hydraulics 75
Positioning v-belts for mower drive 76
Connecting electrics 78
Mounting universal drive shaft 79
Setting the paddle roller 711
Hydraulic paddle roller adjustment (Additional
equipment only DIRECT DISC 520 Contour) 712
Adjusting cutter bar skids 713
Setting cutter bar inclination 713
Working and transport position 715
Transport position 715
Working position 715
Removing and storing the front attachment 716
8 Operation
Operation 81
Raising and lowering the front attachment 81
Operating front attachment 82
Instructions for mowing 84
Difficult application conditions 85
Adjusting cutting height 85
Lock/unlock the pendulum frame
(DIRECT DISC 520 Contour) 86
Adjusting length of cut 87
Additional equipment 88
Hydraulic paddle roller adjustment
(R03/0100, only DIRECT DISC 520 Contour) 88
Feed hats (D03/0080) 89
Additional damping (R05/0060) 89
Laser pilot (R03/0090) 89
9 Maintenance
Important maintenance instructions 91
Hydraulic system 91
Bolts 91
Lubrication 91
Guards 91
Drive systems 92
Gearbox 92
Intake auger gearbox (A) 93
Angle drive – drive intake auger (B) 94
Angle drive – mower drive (C) 94
Clutches (D, E) 95
Venting the friction clutch 96
Chains 97
Lubricating the drive chain 97
Tensioning drive chain 97
V-belts 98
Checking V-belts 98
Tensioning V-belts 98
V-belt guide (only JAGUAR 900 – 830 Type 492) 99
Spring adjustment 910
Contents
22 BA DIRECT DISC 520 Contour / 520 – 00 0299 924 4
Contents
Spring tension of intake auger 910
Pendulum frame (only DIRECT DISC 520 Contour) 910
Universal drive shafts 911
Servicing the universal drive shaft 911
General information on universal drive shafts 911
Mower beam 912
Oil level check 913
Oil change 914
Draining oil 914
Mower blades 915
Replacing mower blades 915
Mower knife box 916
Mower blade quick-change system 918
Screwed mower blades 921
Attaching mower blades 922
Mower knife bracket
(mower blade quick-change system) 922
Mower knife bracket
(Screwed mower blades) 924
Cutting discs 925
Replacing cutting discs 925
Electrical 925
Sensor adjustment 925
Hydraulic system 926
Guards 927
Sheet metal cover 927
Side guards 928
Top side guards 928
Lock 929
Adjusting lock 929
Adjusting locking pins 930
Screw connections 930
Connection elements 930
Cleaning and care 931
End of season storage 932
Malfunctions 932
10 Lubrication Chart
Safety rules 101
Lubricants 101
Lubrication 101
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CLAAS DIRECT DISC 520 CONTOUR DIRECT DISC 520 JAGUAR 900 890 870 850 830 TYP 493 / 492 OPERATOR’S MANUAL – PDF DOWNLOAD:

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