CLAAS DIRECT DISC 520 Contour DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s manual – PDF DOWNLOAD

Description

CLAAS DIRECT DISC 520 Contour DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s manual – PDF DOWNLOAD

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 DESCRIPTION:

CLAAS DIRECT DISC 520 Contour DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s manual – PDF DOWNLOAD

INTRODUCTION
This operator’s manual provides information on the
use, adjustment and operation of the CLAAS “DIRECT
DISC” cutter unit.
Note that in the following chapters the CLAAS
“DIRECT DISC” cutter unit is also referred to as the
front attachment.
Follow the advice on correct maintenance and servicing
in order to ensure maximum performance and a
long service life of your front attachment.
Also, have assembly of your front attachment and regular
inspections carried out by your specialist workshop.
Failure to carry out maintenance work, or
incorrect operation will result in poor machine efficiency
and loss of valuable time.
By ensuring correct operation, and carrying out maintenance
and service work with care, you will be able to
make full use of state-of-the-art technology and of the
experience with which your front attachment has been
designed.

TABLE OF CONTENTS:

CLAAS DIRECT DISC 520 Contour DISC 520 JAGUAR 900 890 870 850 830 Typ 493 492 Operator’s manual – PDF DOWNLOAD

1 Introduction 4
Introduction 4
Validity 4
2 Contents 5
3 Preface 7
Of special importance 7
Type plate 8
Road transport 9
Protective equipment for road transport 9
4 Safety rules 10
Designated use 10
Identification of warnings and danger signs 10
General safety and accident prevention instructions 10
Safety decals with pictorials 12
Safety support 17
5 Specifications 18
DIRECT DISC 520 / 520 Contour 18
6 Assembly 19
Loading and unloading the front attachment 19
Attaching the front attachment for the first time 20
Front attachment 21
Installing cutter bar skids 21
Attaching and removing prop stands 22
Adjustments on forage harvester 23
Additional weight 23
Required additional weights 23
Order numbers – additional weights 24
Matching – forage harvester JAGUAR 900 – 830 Type 492 25
Scope of supply fitting kit forage harvester Type 492 (M04/0030) 25
Fitting drive disc “DIRECT DISC” 27
Raising potentiometer 27
Installing additional hydraulic connections 29
Fitting bracket for belt guard 31
Mounting belt cover 32
Fit wiring harness for ESR Module 32
ESR Module 34
Matching – forage harvester JAGUAR 900 – 830 Type 493 35
Scope of supply fitting kit forage harvester Type 493 (M04/0040) 35
Fitting the belt guard 37
Fitting the guard 37
Fitting bracket for belt guard 38
Installing additional hydraulic connections 38
Fitting belt pulley guard 39
Fit wiring harness for drive monitoring 40
Removing the dog clutch 41
Setting the lowering speed (JAGUAR 900 – 830) 43
Conversion valve for front attachments (Additional equipment chopper) 44
7 Prior to operation 45
Check and observe the following before putting into operation 45
Attaching front attachment 46
Proceed as follows to attach the front attachment: 46
Open lock 47
Attach front attachment 47
Close lock 48
Connecting hydraulics 49
Positioning v-belts for mower drive 50
Connecting electrics 52
Mounting universal drive shaft 53
Setting the paddle roller 55
Hydraulic paddle roller adjustment (Additional equipment only DIRECT DISC 520 Contour) 56
Adjusting cutter bar skids 57
Setting cutter bar inclination 57
Working and transport position 58
Transport position 58
Working position 58
Removing and storing the front attachment 59
8 Operation 64
Operation 64
Raising and lowering the front attachment 64
Operating front attachment 65
Instructions for mowing 67
Difficult application conditions 68
Adjusting cutting height 68
Lock/unlock the pendulum frame (DIRECT DISC 520 Contour) 69
Adjusting length of cut 70
Additional equipment 71
Hydraulic paddle roller adjustment (R03/0100, only DIRECT DISC 520 Contour) 71
Feed hats (D03/0080) 72
Additional damping (R05/0060) 72
Laser pilot (R03/0090) 72
9 Maintenance 73
Important maintenance instructions 73
Hydraulic system 73
Bolts 73
Lubrication 73
Guards 73
Drive systems 74
Gearbox 74
Intake auger gearbox (A) 75
Angle drive – drive intake auger (B) 76
Angle drive – mower drive (C) 76
Clutches (D, E) 77
Chains 78
Lubricating the drive chain 78
Tensioning drive chain 78
V-belts 79
Checking V-belts 79
Tensioning V-belts 79
V-belt guide (only JAGUAR 900 – 830 Type 492) 80
Spring adjustment 81
Spring tension of intake auger 81
Pendulum frame (only DIRECT DISC 520 Contour) 81
Universal drive shafts 82
Servicing the universal drive shaft 82
General information on universal drive shafts 82
Mower beam 83
Oil level check 84
Oil change 85
Draining oil 85
Mower blades 86
Replacing mower blades 86
Replacing mower blades 87
Attaching mower blades 88
Cutting discs 89
Replacing cutting discs 89
Electrical 90
Sensor adjustment 90
Hydraulic system 90
Hydraulic hose connections 90
Guards 91
Sheet metal cover 91
Side guards 92
Top side guards 92
Lock 93
Adjusting lock 93
Adjusting locking pins 94
Screw connections 94
Connection elements 94
End of season storage 95
Malfunctions 95
10 Lubrication Chart 96
Safety rules 96
Lubricants 96
Lubrication 96

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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