CLAAS DIRECT DISC 520 DIRECT DISC 520 CONTOUR JAGUAR 900 890 870 850 830 Assembly and Operator’s manual

Description

CLAAS DIRECT DISC 520 DIRECT DISC 520 CONTOUR JAGUAR 900 890 870 850 830 Assembly and Operator’s manual

DESCRIPTION:

CLAAS DIRECT DISC 520 DIRECT DISC 520 CONTOUR JAGUAR 900 890 870 850 830 Assembly and Operator’s manual – PDF DOWNLOAD

INTRODUCTION

• This operator’s manual provides information on the use, adjustment and operation of the CLAAS »DIRECT DISC« cutter unit. Note that in the following chapters the CLAAS »DIRECT DISC« cutter unit is also referred to as the front attachment.
• Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your front attachment.
• Also, have assembly of your front attachment and regular inspections carried out by your specialist workshop. Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time.
• By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of state-of-the-art technology and of the experience with which your front attachment has been designed.

TABLE OF CONTENTS:

CLAAS DIRECT DISC 520 DIRECT DISC 520 CONTOUR JAGUAR 900 890 870 850 830 Assembly and Operator’s manual – PDF DOWNLOAD

1 Introduction
Introduction 11
Validity 11
2 Table of contents 21
3 Preface
Of special importance 31
Type plate 32
Road transport 33
Protective equipment for road transport 34
4 Safety rules
Designated use 41
Identification of warnings and danger signs 41
General safety and accident prevention instructions 41
Safety decals with pictorials 43
Safety prop 48
5 Specifications
DIRECT DISC 520 / 520 Contour 51
6 Assembly
Loading and unloading the front attachment 61
Attaching the front attachment for the first time 62
Front attachment 63
Installing cutter bar skids 63
Attaching and removing prop stands 64
Adjustments on forage harvester 65
Additional weight 65
Required additional weights 65
Order numbers – additional weights 66
Shipping package forage harvester attachment set 66
Installing »DIRECT DISC« drive
pulley in forage harvester 68
Raising potentiometer 68
Installing additional hydraulic connections 610
Fit wiring harness for ESR Module 614
ESR Module 616
Adjusting drop rate 617
Conversion valve for front attachments
(Additional equipment chopper) 618
7 Before operation
Check and observe the following before putting into operation 71
Attaching front attachment 72
Open lock 73
Attach front attachment 73
Close lock 74
Connecting hydraulics 74
Positioning v-belts for mower drive 75
Connecting electrics 77
Mounting universal drive shaft 78
Setting the paddle roller 79
Hydraulic paddle roller adjustment
(Additional equipment only DIRECT DISC 520 Contour) 710
Adjusting cutter bar skids 711
Setting cutter bar inclination 711
Working and transport position 712
Transport position 712
Working position 712
Removing and storing the front attachment 713
8 Operation
Operation 81
Raising and lowering the front attachment 81
Operating front attachment 82
Instructions for mowing 84
Difficult application conditions 85
Adjusting cutting height 85
Lock/unlock the pendulum frame
(DIRECT DISC 520 Contour) 86
Adjusting length of cut 87
Additional equipment 88
Hydraulic paddle roller adjustment
(R03/0100, only DIRECT DISC 520 Contour) 88
Feed hats (D03/0080) 89
Additional damping (R05/0060) 89
9 Maintenance
Important maintenance instructions 91
Hydraulic system 91
Bolts 91
Lubrication 91
Guards 91
Drive systems 92
Gearbox 92
Intake auger gearbox (A) 93
Angle drive – drive intake auger (B) 94
Angle drive – mower drive (C) 94
Clutches (D, E) 95
Chains 96
Lubricating the drive chain 96
Tensioning drive chain 96
V-belts 97
Checking V-belts 97
Tensioning V-belts 97
V-belt guide 98
Spring adjustment 99
Spring tension of intake auger 99
Pendulum frame (only DIRECT DISC 520 Contour) 99
Universal drive shafts 910
Servicing the universal drive shaft 910
General information on universal drive shafts 910
Cutter bar (F) 911
Oil level check 912
Oil change 913
Draining oil 913
Mower blades 914
Replacing mower blades 914
Attaching mower blades 916
Table of contents
22 BA DIRECT DISC 520 / 520 Contour – 0299 9242
Table of contents
Cutting discs 917
Replacing cutting discs 917
Electrical 918
Sensor adjustment 918
Hydraulic system 918
Hydraulic hose connections 918
Guards 919
Sheet metal cover 919
Side guards 920
Top side guards 920
Lock 921
Adjusting lock 921
Adjusting locking pins 922
Screw connections 922
Connection elements 922
End of season storage 923
Faults 923
10 Lubrication Chart
Safety rules 101
Lubricants 101
Lubrication 101
IMAGES PREVIEW OF THE MANUAL:

CLAAS DIRECT DISC 520 DIRECT DISC 520 CONTOUR JAGUAR 900 890 870 850 830 ASSEMBLY AND OPERATOR’S MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M