Claas Direct Disc 610 Direct Disc 520 Comfort Jaguar Operator’s Manual – PDF DOWNLOAD

Description

Claas Direct Disc 610 Direct Disc 520 Comfort Jaguar Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Direct Disc 610 Direct Disc 520 Comfort Jaguar Operator’s Manual – PDF DOWNLOAD

INTRODUCTION :

This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual contains information on the use, adjustment and operation of the CLAAS harvester. Please note that in the following chapters, the CLAAS harvester is also referred to as a front attachment.

• The forage harvester is referred to as the machine. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your front attachment.
• Also, have assembly of your front attachment and regular inspections carried out by your specialist workshop. Failure to carry out maintenance work or incorrect operation will result in poor machine efficiency and loss of valuable time.
• By ensuring correct operation and carrying out maintenance and service work with care, you will be able to make full use of state-of-the-art technology and of the experience with which your front attachment has been designed.

Validity
This operator’s manual applies to all cutterbars:
DIRECT DISC 610
Type 904
From serial no. 90401001.
DIRECT DISC 520 Comfort
Type 426
From serial no. 42601347

TABLE OF CONTENTS:

Claas Direct Disc 610 Direct Disc 520 Comfort Jaguar Operator’s Manual – PDF DOWNLOAD

1 Introduction
Introduction 1 1
Validity 1 1
2 Contents 2 1
3 Preface
Of special importance 3 1
Identification plate 3 2
Transport on public roads 3 3
Safety device for driving on public roads 3 3
4 Safety rules
IIntended use 4 1
Reasonable foreseeable misuse 4 1
Identification of warnings and hazard signs 4 2
General safety and accident
prevention regulations 4 2
Decommissioning and disposal 4 4
Safety decals with pictorials 4 5
Safety support 4 9
5 Specifications
DIRECT DISC 610 5 1
DIRECT DISC 520 Comfort 5 1
6 Assembly
Loading and unloading the front attachment 6 1
Fitting the front attachment for the first time 6 2
Front attachment 6 3
Installing cutterbar skids 6 3
Attaching / removing prop stands 6 4
Using the front attachment 6 5
Adjusting the front attachment 6 5
Operating the front attachment on the
JAGUAR Type 494 6 5
Operation of the front attachment on the
JAGUAR Type 493 6 5
Adjustments on forage harvester 6 6
Additional weights 6 6
JAGUAR Type 493 6 6
Boosted drive feeder unit 6 6
Shipping package installation kit JAGUAR Type 493
(D03/0090) 6 6
Installing the 3-groove belt drive 6 7
Additional damping 6 8
Setting the drop rate (JAGUAR Type 493 only) 6 8
JAGUAR Type 494 6 10
Boosted drive feeder unit 6 10
Shipping package installation kit JAGUAR Type 494
(D03/0090) 6 10
CEBIS settings 6 11
Front attachment menu 6 11
7 Prior to operation
Check and observe the following
before putting into operation 7 1
Fitting front attachment 7 2
Opening the lock 7 3
Greasing the coupling flange 7 3
Hitching up the front attachment 7 3
Closing the lock 7 4
Connecting hydraulics 7 5
Connecting electric system 7 5
Checking the setting of the coupling flange
to the quick-fit coupling 7 7
Setting the paddle roller 7 8
Hydraulic adjustment of the paddle roller (additional
equipment) 7 9
Adjusting cutterbar skids 7 10
Setting mower head inclination 7 10
Required parts 7 11
Setting the mower head to a steeper angle 7 11
Setting inclination of mower head to a smaller angle 7 12
Setting the safety bars 7 13
Working and transport position 7 14
Transport position 7 14
Working position 7 14
Removing and storing the front attachment 7 15
8 Operation
Operation 8 1
Precondition 8 1
Multifunction handle 8 2
Raising and lowering the front attachment 8 3
Operating front attachment 8 4
Instructions for mowing 8 7
Difficult application conditions 8 8
Adjusting cutting height 8 8
Locking / unlocking the pendulum frame 8 9
Adjusting length of cut 8 10
Length and height of cut range 8 10
Additional equipment 8 11
Hydraulic adjustment of the paddle rollers (R03/0100) 8 11
Laser pilot
(R03/0090, DIRECT DISC 520 Comfort only) 8 12
Feed hats (D03/0080) 8 13
Additional damping
(R05/0060, JAGUAR Type 493 only) 8 13
3-groove belt drive (D03/0090) 8 13
Speed sensor 8 14
9 Maintenance
Important maintenance instructions 9 1
Hydraulic system 9 1
Bolts 9 1
Lubrication 9 1
Safety devices 9 1
Drive systems 9 2
Gearbox 9 2
Contents
2 2 BA DIRECT DISC 610 / 520 Comfort – 00 0294 017 2
Contents
Intake auger gearbox (A) 9 3
Angle drive – mower drive /
feeder unit drive (B) 9 4
Angle drive – mower drive (C) 9 4
Angle drive – mower drive (D) 9 5
Breather valve 9 5
Mower head 9 6
Oil level check 9 7
Oil change 9 10
Clutches 9 11
Clutches (E, G) 9 11
Torque setting 9 12
Friction clutch (E) mower drive 9 12
Overload clutch (G) feeder units 9 12
Free wheel (F) mower drive 9 13
Venting the friction clutch 9 13
Chains 9 14
Lubricating the drive chain 9 14
Tensioning steel roller chains 9 14
Tensioning drive chain 9 14
Tensioning drive chain with clamping bracket 9 14
Tensioning drive chain with chain tensioner 9 18
V-belts 9 19
Tensioning V-belts 9 19
Checking V-belts 9 20
Spring adjustment 9 21
Spring tension of intake auger 9 21
Pendulum frame – adjusting the float springs 9 22
Universal drive shafts 9 23
Servicing the universal drive shaft 9 23
General information on universal drive shafts 9 24
Dismantling / fitting universal drive
shaft guards 9 24
Guard cup, initial gearbox 9 26
Guard, universal drive shaft –
mower drive / initial gearbox 9 26
Universal drive shafts with clamping screws 9 28
Mounting lever 9 28
Locking the cutting discs 9 28
Mower blades 9 30
Mower blade box 9 31
Checking the mower blades 9 32
Quick-change system for mower blades 9 33
Checking the mower blade bracket
(mower blade quick-change system) 9 36
Replacing screwed mower blades 9 38
Mower blade fixing (bolted version) 9 40
Cutting discs 9 41
Checking the cutting discs 9 41
Replacing cutting discs 9 42
Feed drums 9 42
Checking the feed drums 9 43
Replacing feed drums 9 43
Feed drum cap 9 44
Removing / fitting wear bars 9 45
Electric system 9 46
Setting the speed sensor 9 46
Aligning the toothed lock washer 9 46
Adjusting spacing speed sensor – toothed lock washer
(DIRECT DISC 520 Comfort only) 9 46
Hydraulic system 9 47
Anti-wrap guard 9 48
Setting the anti-wrap guard 9 48
Panelling 9 49
Hood 9 50
Side panelling 9 50
Top side panelling 9 51
Lock 9 51
Adjusting the lock 9 51
Adjusting interlocking bars 9 52
Screw connections 9 52
Fasteners 9 52
Cleaning and care 9 53
Winter storage 9 54
Lubricants chart 9 55
DIRECT DISC 520 Comfort 9 55
DIRECT DISC 610 9 55
Lubrication points 9 56
Malfunctions 9 56
10 Lubrication Chart
Safety rules 10 1
Lubricants 10 1
Lubrication 10 1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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