Claas DIRECT DISC 610 DIRECT DISC 520 Comfort JAGUAR Typ 494 / 493 Operator’s Manual – PDF DOWNLOAD

Description

Claas DIRECT DISC 610 DIRECT DISC 520 Comfort JAGUAR Typ 494 / 493 Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas DIRECT DISC 610 DIRECT DISC 520 Comfort JAGUAR Typ 494 / 493 Operator’s Manual – PDF DOWNLOAD

INTRODUCTION

• This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual contains information on the use, adjustment and operation of the CLAAS harvester. Please note that in the following chapters, the CLAAS harvester is also referred to as a front attachment.
• The forage harvester is referred to as the machine. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your front attachment. Also, have assembly of your front attachment and regular inspections carried out by your specialist workshop. Failure to carry out maintenance work or
• incorrect operation will result in poor machine efficiency and loss of valuable time. By ensuring correct operation and carrying out maintenance and service work with care, you will be able to make full use of state-of-the-art technology and of the experience with which your front attachment has been designed.

Validity
This operator’s manual applies to all cutterbars:
DIRECT DISC 610
Type 904
From serial no. 90401001.
DIRECT DISC 520 Comfort
Type 426
From serial no. 42601347.

TABLE OF CONTENTS:

Claas DIRECT DISC 610 DIRECT DISC 520 Comfort JAGUAR Typ 494 / 493 Operator’s Manual – PDF DOWNLOAD

1 Introduction
Introduction 11
Validity 11
2 Contents 21
3 Preface
Of special importance 31
Identification plate 32
Transport on public roads 33
Safety device for driving on public roads 33
4 Safety rules
IIntended use 41
Reasonable foreseeable misuse 41
Identification of warnings and hazard signs 42
General safety and accident
prevention regulations 42
Decommissioning and disposal 44
Safety decals with pictorials 45
Safety support 49
5 Specifications
DIRECT DISC 610 51
DIRECT DISC 520 Comfort 51
6 Assembly
Loading and unloading the front attachment 61
Fitting the front attachment for the first time 62
Front attachment 63
Installing cutterbar skids 63
Attaching / removing prop stands 64
Using the front attachment 65
Adjusting the front attachment 65
Operating the front attachment on the
JAGUAR Type 494 65
Operation of the front attachment on the
JAGUAR Type 493 65
Adjustments on forage harvester 66
Additional weights 66
JAGUAR Type 493 66
Boosted drive feeder unit 66
Shipping package installation kit JAGUAR Type 493
(D03/0090) 66
Installing the 3-groove belt drive 67
Additional damping 68
Setting the drop rate (JAGUAR Type 493 only) 68
JAGUAR Type 494 610
Boosted drive feeder unit 610
Shipping package installation kit JAGUAR Type 494
(D03/0090) 610
CEBIS settings 611
Front attachment menu 611
7 Prior to operation
Check and observe the following
before putting into operation 71
Fitting front attachment 72
Opening the lock 73
Greasing the coupling flange 73
Hitching up the front attachment 73
Closing the lock 74
Connecting hydraulics 75
Connecting electric system 75
Checking the setting of the coupling flange
to the quick-fit coupling 77
Setting the paddle roller 78
Hydraulic adjustment of the paddle roller (additional
equipment) 79
Adjusting cutterbar skids 710
Setting mower head inclination 710
Required parts 711
Setting the mower head to a steeper angle 711
Setting inclination of mower head to a smaller angle 712
Setting the safety bars 713
Working and transport position 714
Transport position 714
Working position 714
Removing and storing the front attachment 715
8 Operation
Operation 81
Precondition 81
Multifunction handle 82
Raising and lowering the front attachment 83
Operating front attachment 84
Instructions for mowing 87
Difficult application conditions 88
Adjusting cutting height 88
Locking / unlocking the pendulum frame 89
Adjusting length of cut 810
Length and height of cut range 810
Additional equipment 811
Hydraulic adjustment of the paddle rollers (R03/0100) 811
Laser pilot
(R03/0090, DIRECT DISC 520 Comfort only) 812
Feed hats (D03/0080) 813
Additional damping
(R05/0060, JAGUAR Type 493 only) 813
3-groove belt drive (D03/0090) 813
Speed sensor 814
9 Maintenance
Important maintenance instructions 91
Hydraulic system 91
Bolts 91
Lubrication 91
Safety devices 91
Drive systems 92
Gearbox 92
Contents
22 BA DIRECT DISC 610 / 520 Comfort – 00 0294 017 2
Contents
Intake auger gearbox (A) 93
Angle drive – mower drive /
feeder unit drive (B) 94
Angle drive – mower drive (C) 94
Angle drive – mower drive (D) 95
Breather valve 95
Mower head 96
Oil level check 97
Oil change 910
Clutches 911
Clutches (E, G) 911
Torque setting 912
Friction clutch (E) mower drive 912
Overload clutch (G) feeder units 912
Free wheel (F) mower drive 913
Venting the friction clutch 913
Chains 914
Lubricating the drive chain 914
Tensioning steel roller chains 914
Tensioning drive chain 914
Tensioning drive chain with clamping bracket 914
Tensioning drive chain with chain tensioner 918
V-belts 919
Tensioning V-belts 919
Checking V-belts 920
Spring adjustment 921
Spring tension of intake auger 921
Pendulum frame – adjusting the float springs 922
Universal drive shafts 923
Servicing the universal drive shaft 923
General information on universal drive shafts 924
Dismantling / fitting universal drive
shaft guards 924
Guard cup, initial gearbox 926
Guard, universal drive shaft –
mower drive / initial gearbox 926
Universal drive shafts with clamping screws 928
Mounting lever 928
Locking the cutting discs 928
Mower blades 930
Mower blade box 931
Checking the mower blades 932
Quick-change system for mower blades 933
Checking the mower blade bracket
(mower blade quick-change system) 936
Replacing screwed mower blades 938
Mower blade fixing (bolted version) 940
Cutting discs 941
Checking the cutting discs 941
Replacing cutting discs 942
Feed drums 942
Checking the feed drums 943
Replacing feed drums 943
Feed drum cap 944
Removing / fitting wear bars 945
Electric system 946
Setting the speed sensor 946
Aligning the toothed lock washer 946
Adjusting spacing speed sensor – toothed lock washer
(DIRECT DISC 520 Comfort only) 946
Hydraulic system 947
Anti-wrap guard 948
Setting the anti-wrap guard 948
Panelling 949
Hood 950
Side panelling 950
Top side panelling 951
Lock 951
Adjusting the lock 951
Adjusting interlocking bars 952
Screw connections 952
Fasteners 952
Cleaning and care 953
Winter storage 954
Lubricants chart 955
DIRECT DISC 520 Comfort 955
DIRECT DISC 610 955
Lubrication points 956
Malfunctions 956
10 Lubrication Chart
Safety rules 101
Lubricants 101
Lubrication 101

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CLAAS DIRECT DISC 610 DIRECT DISC 520 COMFORT JAGUAR TYP 494 / 493 OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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