CLAAS DISCO 3000 TC / 3000 TC PLUS DISCO 3000 TC FG / 3000 TC FG PLUS DISCO 3000 TRC / 3000 TRC PLUS DISCO 3000 AS / 3000 AS PLUS Assembly Instructions and Operator´s Manual

Description

CLAAS DISCO 3000 TC / 3000 TC PLUS DISCO 3000 TC FG / 3000 TC FG PLUS DISCO 3000 TRC / 3000 TRC PLUS DISCO 3000 AS / 3000 AS PLUS Assembly Instructions and Operator´s Manual

DESCRIPTION:

CLAAS DISCO 3000 TC / 3000 TC PLUS DISCO 3000 TC FG / 3000 TC FG PLUS DISCO 3000 TRC / 3000 TRC PLUS DISCO 3000 AS / 3000 AS PLUS Assembly Instructions and Operator´s Manual

INTRODUCTION

This manual provides information on the use, setting and servicing of the CLAAS Disc Mower. The advice on the care and servicing should be followed in order to obtain maximum performance and long service. The assembly and the regular inspection of your machine should be performed by your specialist workshop. Neglect in maintenance and service and incorrect use will result in poor machine efficiency and loss of valuable time. By correct operation and servicing you can make full use of the technical knowledge and experience with which your machine has been designed
TABLE OF CONTENTS:

CLAAS DISCO 3000 TC / 3000 TC PLUS DISCO 3000 TC FG / 3000 TC FG PLUS DISCO 3000 TRC / 3000 TRC PLUS DISCO 3000 AS / 3000 AS PLUS Assembly Instructions and Operator´s Manual

1 Basic components of the machine
Basic components of the machine 11
2 Introduction
Introduction 21
3 Contents
4 Preface
Of special importance 41
Identification plate 42
5 Safety Instructions
Designated Use 51
Identification of warnings and dangers 51
General safety and accident prevention instructions 51
Attached machines 53
Machines as trailors 53
PTO operation 53
Hydraulic system 53
Tyres 54
Maintenance 54
Sound pressure level 54
Safety decals with warning symbols 55
6 Specifications
Specifications 61
Noise level 62
7 Assembly
Assembly
DISCO 3000 TC / TC FG / TRC / AS 71
Installing the drawbar hydraulics
DISCO 3000 TC / TRC / AS 76
Installing the drum carrier frame
DISCO 3000 TC / TRC / AS 78
Installing the Flapgrouper
DISCO 3000 TC FG 79
Installing the cross conveyor
DISCO 3000 AS 717
Final assembly
DISCO 3000 TC / TC FG / TRC / AS 720
Unloading & loading the machine 721
First attachment to tractor 722
8 Before Operation
Check and observe the following before putting into operation! 81
Attachment to the tractor 82
Hitch pin 82
Drive shaft 82
Hydraulic system 85
Electric connection 86
Water Filling
DISCO 3000 TC / TRC 86
Prop Stand 87
Pull rope
DISCO 3000 TC FG 88
Storing the machine 88
Prior to transport 89
Transport on Public Roads 810
9 Operation
Operation 91
Working position 91
Adjusting the working height 93
Adjusting the lifting height 94
Adjusting the conditioner 94
Adjusting the conditioner speed
DISCO 3000 TC / TC FG / AS 94
Adjusting the swath width
DISCO 3000 TC / AS 95
Adjusting the cross conveyor
DISCO 3000 AS 95
Adjusting the cross conveyor projection range
DISCO 3000 AS 96
Adjusting the swath deflectors
DISCO 3000 TC FG 96
Locking the swath deflectors manually
DISCO 3000 TC FG 97
Using the mower unit 98
Mowing in combination with the cross conveyor
DISCO 3000 AS 913
Mowing in combination with a cross
conveyor and front mounted mower
DISCO 3000 AS 913
Mowing in combination with the Flapgrouper
DISCO 3000 TC FG 914
Transport position 915
Optional equipment 916
High Cut Skids 916
Push-on runners 917
Extra conditioning plate 917
Kit for detachable forks 917
Hydraulic adapter kit for tractors 917
Wide Spreading Hood 918
Swath plate extension 918
Electric lifting system 918
10 Maintenance
Important maintenance instructions 101
Wheels / tyres 101
Hydraulic System 101
Bolts 101
Lubrication 101
Safety frame 101
Gearboxes 102
Main Gearbox 102
Angle driv 104
Cutterbar 105
Automatic chain lubrication 107
Drive mechanism 108
V-belts 108
Checking V-belts 108
Tensioning the conditioner V-belts 109
Contents
293 1258 – ZBA + BA DISCO 3000 TC / TC Plus / TC FG / TC FG Plus / TRC / TRC Plus / AS / AS Plus 32
Contents
Tensioning the V-belts of the hydraulic unit 109
Mower blades 1010
Changing the cutting blades (quick replacement)
Disco 3000 TC Plus / TC FG Plus
/ TRC Plus / AS Plus : 1012
Blade holder (quick blade replacement)
Disco 3000 TC Plus / TC FG Plus
/ TRC Plus / AS Plus : 1018
Cutting blade securing parts (bolted version)
Disco 3000 TC / TC FG / TRC / AS : 1020
Cutting discs 1021
Replacing cutting discs 1021
Adjusting the conditioner
Disco 3000 TRC 1022
Adjusting the synchronism of the conditioner rollers 1022
Adjusting the clearance between the rollers 1022
Adjusting the roller tension 1023
Tensioning the drive chains 1023
Conveyor belt
Disco 3000 AS 1024
Adjusting the conveyor belt tension 1024
Adjusting the float springs 1025
Drive shaft 1025
General information on universal drive shafts 1025
Clutches 1026
Maintenance of the Friction-Type Overrunning Clutch 1026
Hydraulic system 1027
Topping up hydraulic oil 1027
Hydraulic Hose Lines 1027
Screw connections 1028
Connecting elements 1028
End of season storage 1028
Problems 1029
11 Lubrication Chart
Safety instructions 111
Lubricants 111
Lubrication 111
IMAGES PREVIEW OF THE MANUAL:

CLAAS DISCO 3000 TC / 3000 TC PLUS DISCO 3000 TC FG / 3000 TC FG PLUS DISCO 3000 TRC / 3000 TRC PLUS DISCO 3000 AS / 3000 AS PLUS ASSEMBLY INSTRUCTIONS AND OPERATOR´S MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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