CLAAS DOMINATOR 108 VX DOMINATOR 98 VX DOMINATOR 88 VX REPAIR MANUAL – PDF DOWNLOAD

Description

CLAAS DOMINATOR 108 VX DOMINATOR 98 VX DOMINATOR 88 VX REPAIR MANUAL – PDF DOWNLOAD

DESCRIPTION:

CLAAS DOMINATOR 108 VX DOMINATOR 98 VX DOMINATOR 88 VX REPAIR MANUAL – PDF DOWNLOAD

GENERAL INFORMATION

Introduction

• This CLAAS REPAIR MANUAL has been prepared to assist all personnel concerned with the maintenance and service of CLAAS combines and to help preserve their permanent working order and thus, their high value.
• Experience gathered by both our service engineers and factory staff has been compiled in this CLAAS REPAIR MANUAL which explains the procedure of repairs, the different adjustments to be made, the use of CLAAS special tools etc.
• The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be drawn out.
• The CLAAS REPAIR MANUAL is filled in a folder which allows to insert supplementary pages as issued following technical developments and to have always an updated manual at hand for reference.
• To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual which applies to the machine.

TABLE OF CONTENTS:

CLAAS DOMINATOR 108 VX DOMINATOR 98 VX DOMINATOR 88 VX REPAIR MANUAL – PDF DOWNLOAD

Contents 3
General information 15
General information 17
Introduction 17
Introduction to the CLAAS-REPAIR MANUAL 18
Key to symbols 19
Safety rules 21
Important 21
Identification of warning and danger signs 22
Correct use of the machine 22
General safety and accident prevention regulations 22
Leaving the machine 23
Compressor-type air conditioner 23
Service 23
Basic rule 23
Hydraulic accumulators 23
General information for repair 25
Cause of trouble 25
Spare parts 25
Engine 25
Transmission 25
Three-phase alternator 25
Correct tension of steel roller chains 25
Taper ring fasteners (locking cones) 25
Self-locking bolts (with adhesive-filled micro capsules) 26
Liquid locking compound (eg DELO-ML 187 / Loctite 242 or their equivalents) 26
Correct installation of lock collar bearings 26
Correct installation of adapter sleeve bearings 26
Olive (ferrule) fittings on hydraulic lines 27
Progressive tube fittings on hydraulic lines 27
Taper fitting connections for hydraulic lines 28
Welding 28
Some advice for speedy and correct repair: 28
Torque settings 29
Bolts 29
Hydraulic fittings 30
Specifications 31
Lubricants chart 31
Operator’s platform 35
Hand brake 37
Removing the hand brake rope 37
Hand brake, exploded view 40
Installing the hand brake rope 41
Foot brake 45
Bleeding the brake system 45
Removing the main brake cylinder 47
Installing the main brake cylinder 47
Air conditioner 49
Important information on compressor-type airconditioner 49
Important information on installing parts inthe compressor-type air conditioner 50
Air conditioner – filling up refrigerant 51
Checking / filling up refrigerant oil at the air conditioning compressor 52
Topping up refrigerant oil 53
Removing the condenser 53
Installing the condenser 54
Removing the air conditioning compressor 55
Installing the air conditioning compressor 57
Removing the electro-magnetic clutch oftheair conditioning compressor 58
Air conditioning compressor Sanden Sd 5h 14, exploded view 62
Installing the electro-magnetic clutch oftheair conditioning compressor 63
Air conditioning compressor – removing thecylinder head / cylinder head gasket 65
Air conditioning compressor – installing thecylinder head / cylinder head gasket 66
Air conditioning compressor – removing theshaft seal 67
Air conditioning compressor – installing theshaft seal 69
Removing the expansion valve 70
Air conditioner (cab side), exploded view 72
Installing the expansion valve 73
Removing the thermostat 73
Installing the thermostat 75
Removing the evaporator 76
Installing the evaporator 79
Removing the filter drier 82
Filter drier, exploded view 83
Installing the filter drier 83
Engine – electric system 85
Removing the electric starting motor DOMINATOR98VX – PERKINS1006-60TW, DOMINATOR88VX 85
Installing the electric starting motor DOMINATOR98VX – PERKINS1006-60TW, DOMINATOR88VX 86
Removing the electric starting motor DOMINATOR98VX – MERCEDESOM366 LA, DOMINATOR108VX 86
Installing the electric starting motor DOMINATOR98VX – MERCEDESOM366 LA, DOMINATOR108VX 88
Alternator 89
Removing the alternator 90
Installing the alternator 91
Steering 93
Visible damage on the Orbitrol steering unit 93
External leaks 93
Internal leaks 93
Removing the steering column 94
Dismantling the steering column 98
Steering, exploded view: 99
Assembling the steering column 100
Installing the steering column 101
Bleeding the steering hydraulic system 104
Checking the pressure control valve at the steering valve block 105
Removing the steering unit valve block 107
Dismantling the steering unit valve block 107
Assembling the steering unit valve block 110
Installing the steering unit valve block 112
Removing the steering unit 112
Installing the steering unit 114
Threshing mechanism 115
Feeder housing 117
Removing the feeder housing 117
Installing the feeder housing 120
Removing the upper feed rake shaft 121
Upper feed rake shaft, exploded view DOMINATOR 108VX 126
Upper feed rake shaft, exploded view DOMINATOR 98VX / 88VX 127
Installing the upper feed rake shaft 128
Removing the lower feed rake roller 130
Dismantling the lower feed rake roller 133
Lower feed rake roller, exploded view: 135
Assembling the lower feed rake roller 135
Installing the lower feed rake roller 136
Replacing the feeder chains 138
Removing the wooden ledges 140
Installing the wooden ledges 142
Removing the intermediate floor 143
Installing the intermediate floor 147
Replacing the slide rails 148
Removing the intermediate drive shaft 149
Installing the intermediate drive shaft 152
Concave 157
Removing the stone trap 157
Installing the stone trap 158
Removing the concave 159
Installing the concave 163
Basic setting of concave 165
Threshing drum 167
Removing the left-hand threshing drum bearing 167
Dismantling the left-hand threshing drum bearing 171
Left-hand threshing drum bearing, exploded view: 172
Assembling the left-hand threshing drum bearing 172
Installing the left-hand threshing drum bearing 173
Removing the right-hand threshing drum bearing 177
Dismantling the right-hand threshing drum bearing 181
Right-hand threshing drum bearing, exploded view: 181
Assembling the right-hand threshing drum bearing 182
Installing the right-hand threshing drum bearing 183
Removing the threshing drum 185
Replacing the threshing drum rasp bars 190
Replacing the threshing drum shaft 192
Threshing drum, exploded view 193
Installing the threshing drum 194
Impeller 197
Removing the left-hand impeller bearing 197
Installing the left-hand impeller bearing 198
Removing the right-hand impeller bearing 199
Installing the right-hand impeller bearing 200
Removing the impeller 201
Dismantling the impeller 201
Impeller, exploded view: 203
Assembling the impeller 204
Installing the impeller 205
Cleaning 207
Under-walker return floor 209
Removing the under-walker return floor DOMINATOR 88VX 209
Front rocker arm, exploded view 210
Rear rocker arm, exploded view 210
Installing the under-walker return floor 211
Straw walker 213
Removing the straw walker racks 213
Installing the straw walker racks 215
Removing the front straw walker shaft 217
Installing the front straw walker shaft 219
Removing the rear straw walker shaft 220
Installing the rear straw walker shaft 223
Dismantling the straw walker shafts (for straw walker shafts with ball bearings) 226
Straw walker bearing, exploded view: 227
Assembling the straw walker shafts (for straw walker shafts with ball bearings) 227
Intensive separation system 231
Removing the front intensive separation system shaft 231
Installing the front intensive separation system shaft 234
Removing the rear intensive separation system shaft 236
Installing the rear intensive separation system shaft 238
Dismantling the intensive separation system shaft 240
Assembling the intensive separation system shaft 241
Removing the intensive separation system control shaft 241
Installing the intensive separation system control shaft 242
Replacing the agitator tines 242
Sieve pan 245
Removing the upper sieves With 3-D cleaning system 245
Installing the upper sieves With 3-D cleaning system 245
Removing the upper sieves Without 3-D cleaning system 245
Installing the upper sieves Without 3-D cleaning system 245
Removing the lower sieves With 3-D cleaning system 246
Installing the lower sieves With 3-D cleaning system 246
Removing the lower sieves Without 3-D cleaning system 247
Installing the lower sieves Without 3-D cleaning system 247
Removing the 3-D cleaning system frame 248
Cleaning system frame, exploded view 251
Installing the 3-D cleaning system frame 252
Removing the sieve pan 257
Installing the sieve pan 261
Preparation floor 269
Removing the preparation floor 269
Preparation floor, exploded view 273
Installing the preparation floor 274
3-D cleaning system 279
Removing the 3-D cleaning system 279
Installing the 3-D cleaning system 279
3-D sieve pan suspension and cleaning system, exploded view 280
Adjusting the 3-D cleaning system 282
Adjusting the pivot arm using the «3-D gauge» 283
Rocker arm drive 285
Removing the rocker arm drive 285
Rocker arm drive, exploded view 289
Installing the rocker arm drive 291
Cleaning fan 295
Removing the bearings to the right-hand and left-hand side of cleaning fan 295
Self-aligning ball bearing, exploded view 298
Installing the bearings to the right-hand and left-hand side of cleaning fan 298
Removing the fan blast reduction DOMINATOR108VX 300
Fan blast reduction, exploded view DOMINATOR108VX 302
Installing the fan blast reduction DOMINATOR108VX 303
Removing the fan shaft DOMINATOR108VX 305
Installing the fan shaft DOMINATOR108VX 307
Removing the centre cleaning fan bearing DOMINATOR108VX 309
Centre cleaning fan bearing, exploded view 310
Installing the centre cleaning fan bearing DOMINATOR108VX 310
Removing the fan rotors DOMINATOR108VX 310
Installing the fan rotors DOMINATOR108VX 311
Removing the fan housing DOMINATOR108VX 311
Installing the fan housing DOMINATOR108VX 312
Removing the wind boards DOMINATOR108VX 313
Installing the wind boards DOMINATOR108VX 313
Removing the fan shaft DOMINATOR98–88VX 314
Installing the fan shaft DOMINATOR98–88VX 314
Removing the fan spiders DOMINATOR98–88VX 315
Installing the fan spiders DOMINATOR98–88VX 315
Removing the fan rotor DOMINATOR98–88VX 316
Installing the fan rotor DOMINATOR98–88VX 317
Fan blades DOMINATOR98–88VX 317
Removing the fan housing DOMINATOR98–88VX 318
Installing the fan housing DOMINATOR98–88VX 319
Removing the wind boards DOMINATOR98–88VX 320
Installing the wind boards DOMINATOR98–88VX 320
Grain delivery 321
Returns elevator 323
Removing the returns elevator chain 323
Installing the returns elevator chain 325
Removing the upper returns auger 325
Installing the upper returns auger 328
Removing the returns elevator 329
Dismantling the returns elevator 332
Assembling the returns elevator 334
Installing the returns elevator 335
Removing the lower returns auger 337
Installing the lower returns auger 341
Grain elevator 343
Removing the grain elevator chain DOMINATOR 98VX – 88VX 343
Installing the grain elevator chain DOMINATOR 98VX – 88VX 345
Removing the grain elevator chain DOMINATOR 108VX 345
Installing the grain elevator chain DOMINATOR 108VX 347
Removing the grain elevator top DOMINATOR 98VX – 88VX 348
Removing the grain elevator top DOMINATOR 108VX 349
Dismantling the grain elevator top 349
Grain elevator top, exploded view: 353
Assembling the grain elevator top 354
Installing the grain elevator top DOMINATOR 98VX – 88VX 357
Installing the grain elevator top DOMINATOR 108VX 357
Removing the grain elevator shaft DOMINATOR 108VX 358
Installing the grain elevator shaft DOMINATOR 108VX 361
Removing the grain elevator boot DOMINATOR 98VX – 88VX 362
Installing the grain elevator boot DOMINATOR 98VX – 88VX 365
Removing the grain elevator boot DOMINATOR 108VX 365
Installing the grain elevator boot DOMINATOR 108VX 367
Removing the grain auger 368
Installing the grain auger 371
Removing the grain tank filler auger DOMINATOR 98VX – 88VX 373
Removing the grain tank filler auger DOMINATOR 108VX 374
Dismantling the angle drive for grain tank fillerauger DOMINATOR 108VX – 88VX 376
Grain tank filler auger, exploded view: 378
Assembling the angle drive for grain tank fillerauger DOMINATOR 108VX – 88VX 379
Installing the grain tank filler auger DOMINATOR 98VX – 88VX 381
Installing the grain tank filler auger DOMINATOR 108VX 382
Grain tank unloading 383
Removing the grain tank unloading auger 383
Installing the grain tank unloading auger 386
Removing the grain tank unloading tube auger 387
Installing the grain tank unloading tube auger 389
Removing the grain tank unloading tube 389
Installing the grain tank unloading tube 391
Removing the lateral augers DOMINATOR108VX 392
Installing the lateral augers DOMINATOR108VX 394
Chaff spreader 397
Removing the chaff spreader flange housing 397
Dismantling the chaff spreader flange housing 398
Assembling the chaff spreader flange housing 399
Installing the chaff spreader flange housing 401
Removing the chaff spreader drive shaft 402
Dismantling the chaff spreader drive shaft 403
Chaff spreader, exploded view: 404
Assembling the chaff spreader drive shaft 406
Installing the chaff spreader drive shaft 406
Grain delivery 409
Straw spreader 411
Removing the straw spreader 411
Dismantling the straw spreader 412
Straw spreader, exploded view: 415
Assembling the straw spreader 417
Installing the straw spreader 419
Straw chopper 421
Removing the right-hand straw chopper bearing 421
Removing the left-hand straw chopper bearing 423
Dismantling the left-hand / right-hand straw chopperbearing 425
Assembling the left-hand / right-hand straw chopper bearing 425
Installing the right-hand straw chopper bearing 426
Installing the left-hand straw chopper bearing 428
Removing the cutting cylinder 430
Cutting cylinder, exploded view 432
Pre-assembling the cutting cylinder 433
Installing the cutting cylinder 434
Drives 437
Drive belts 439
General instructions 439
Drive diagram, left-hand side 440
Drive diagram, right-hand side 441
Drive belts on left-hand side 443
Removing the cutterbar drive belt(1) 443
Installing and adjusting the cutterbar drive belt(1) 445
Removing the compressor drive belt(2) 446
Installing and adjusting the compressor drive belt(2) 446
Removing the hydrostatic ground drive belt(3) 447
Installing and adjusting the hydrostatic ground drive belt(3) 449
Removing the drive belt (4) for the working hydraulics pump 451
Installing and adjusting the drive belt (4) for the working hydraulics pump 451
Removing the threshing mechanism drive belt(5) 452
Installing and adjusting the threshing mechanism drive belt(5) 454
Removing the grain tank discharge drive belt(6) 455
Installing and adjusting the grain tank discharge drive belt(6) 457
Removing the sieve pan / fan intermediate drive belt(7) 458
Installing and adjusting the sieve pan / fan intermediate drive belt(7) 458
Removing the fan drive belt(8) 459
Installing the fan drive belt(8) 460
Removing the sieve pan intermediate drive belt(9) 461
Installing and adjusting sieve pan intermediate drive belt(9) 461
Removing the sieve pan drive belt(10) 462
Installing and adjusting the sieve pan drive belt(10) 463
Removing the straw walker drive belt(11) 463
Installing and adjusting the straw walker drive belt(11) 464
Removing the intensive separation system drive belt(12) 465
Installing and adjusting intensive separation drive belt(12) 466
Removing the lateral auger drive belt(13) DOMINATOR 88VX 467
Removing the straw spreader drive belt(14) 467
Installing and adjusting the straw spreader drive belt(14) 468
Removing the chaff spreader drive belt(15) 468
Installing and adjusting the chaff spreader drive belt(15) 469
Removing the chaff spreader drive belt(16) 469
Installing and adjusting the chaff spreader drive belt(16) 469
Drive belts on right-hand side 471
Removing the straw chopper drive belt(20) 471
Installing and adjusting the straw chopper drive belt(20) 472
Removing the straw chopper intermediate drive belt(21) 473
Installing and adjusting the straw chopper intermediate drive belt(21) 473
Removing the suction blower drive belt(22) 474
Installing and adjusting suction blower drive belt(22) 475
Removing the threshing drum speed control belt(23) 476
Installing and adjusting the threshing drum speed control belt(23) 478
Removing the threshing drum drive belt(24) 480
Installing and adjusting the threshing drum drive belt(24) 482
Removing the threshing drum speed control belt(25) (excluding intermediate drive) 483
Installing and tensioning the threshing drum speed control belt(25) (excluding intermediate drive) 484
Removing the radiator chaff screen drive belt(26) 485
Installing the radiator chaff screen drive belt(26) 485
Removing the radiator chaff screen intermediate drive belt(27) 486
Installing and adjusting the radiator chaff screen intermediate drive belt(27) 486
Removing the grain elevator top drive chain(30) DOMINATOR 108VX 487
Installing the grain elevator top drive chain(30) DOMINATOR 108VX 487
Removing the grain elevator top drive chain(30) DOMINATOR 98VX / 88VX 488
Installing the grain elevator top drive chain(30) DOMINATOR 98VX / 88VX 489
Removing the grain tank unloading intermediate drive chain(31) 489
Installing and adjusting the grain tank unloading intermediate drive chain(31) 489
Removing the grain tank unloading intermediate drive chain(32) DOMINATOR 108VX 490
Installing and adjusting the grain tank unloading intermediate drive chain(32) DOMINATOR 108VX 490
Removing the returns drive chain(33) 491
Installing and adjusting the returns drive chain(33) 491
Cutterbar drive 493
Removing the cutterbar clutch 493
Cutterbar clutch, exploded view 498
Installing the cutterbar clutch 501
Removing the front cutterbar drive pulley (DOMINATOR108VX) 507
Installing the front cutterbar drive pulley (DOMINATOR108VX) 507
Removing the front cutterbar drive pulley (DOMINATOR98VX/88VX) 507
Installing the front cutterbar drive pulley (DOMINATOR98VX/88VX) 508
Removing the cutterbar drive deflection pulley 508
Cutterbar drive deflection pulley, exploded view 508
Installing the cutterbar drive deflection pulley 509
Removing the cutterbar drive slip clutch 509
Dismantling the cutterbar drive slip clutch 509
Cutterbar drive slip clutch, exploded view: 511
Assembling the cutterbar drive slip clutch 511
Installing the cutterbar drive slip clutch 513
Removing the cutterbar drive jockey pulley 514
Cutterbar drive jockey pulley, exploded view 514
Installing the cutterbar drive jockey pulley 514
Left-hand threshing mechanism drive 515
Removing the threshing mechanism drive pulley 515
Installing the threshing mechanism drive pulley 515
Removing the threshing mechanism drive jockey pulley 515
Threshing mechanism drive jockey pulley, exploded view 516
Installing the threshing mechanism drive jockey pulley 517
Right-hand threshing mechanism drive 519
Removing the threshing drum variable-speed drive (spring-loaded) 519
Dismantling the threshing drum variable-speed drive (spring-loaded) 521
Threshing drum variable-speed drive (spring-loaded), exploded view: 524
Assembling the threshing drum variable-speed drive (spring-loaded) 525
Installing the threshing drum variable-speed drive (spring-loaded) 529
Removing the threshing drum variable-speed drive (hydraulic) 532
Dismantling the threshing drum variable-speed drive (hydraulic) 534
Threshing drum variable-speed drive (hydraulic), exploded view: 536
Assembling the threshing drum variable-speed drive (hydraulic) 538
Installing the threshing drum variable-speed drive (hydraulic) 540
Removing the threshing drum drive jockey pulley without threshing drum speed reduction kit (DOMIN 542
Threshing drum drive jockey pulley, exploded view 542
Installing the threshing drum drive jockey pulley without threshing drum speed reduction kit (DO 542
Threshing drum speed reduction kit 543
Removing the threshing drum speed reduction kit 543
Dismantling the threshing drum speed reduction kit 544
Threshing drum speed reduction kit, exploded view: 549
Assembling the threshing drum speed reduction kit 550
Installing the threshing drum speed reduction kit 556
Sieve pan intermediate drive 559
Removing the sieve pan / fan intermediate drive jockey pulley 559
Sieve pan / fan intermediate drive jockey pulley, exploded view 559
Installing the sieve pan / fan intermediate drive jockey pulley 559
Straw walker drive 561
Removing the straw walker drive jockey pulley 561
Installing the straw walker drive jockey pulley 561
Removing the intensive separation system drive deflection pulley 561
Installing the intensive separation system drive deflection pulley 562
Removing the intensive separation system drive jockey pulley 562
Installing the intensive separation system drive jockey pulley 562
Straw walker drive, exploded view 563
Sieve pan drive 565
Removing the straw walker / sieve pan intermediate drive jockey pulley 565
Dismantling the straw walker / sieve pan intermediate drive jockey pulley 565
Assembling the straw walker / sieve pan intermediate drive jockey pulley 566
Installing the straw walker / sieve pan intermediate drive jockey pulley 566
Removing the straw walker / sieve pan intermediate drive V-belt pulley package 567
Dismantling the straw walker / sieve pan intermediate drive V-belt pulley package 567
Assembling the straw walker / sieve pan intermediate drive V-belt pulley package 568
Installing the straw walker / sieve pan intermediate drive V-belt pulley package 569
Removing the sieve pan drive deflection pulley 569
Straw walker / sieve pan intermediate drive, exploded view 570
Installing the sieve pan drive deflection pulley 571
Removing the sieve pan drive jockey pulley 571
Sieve pan drive jockey pulley, exploded view 572
Installing the sieve pan drive jockey pulley 572
Fan drive 575
Removing the fan adjustment (electrical) (Version A) 575
Dismantling the fan adjustment (electrical) (Version A) 576
Fan adjustment (electrical), exploded view (Version A): 577
Assembling the fan adjustment (electrical) (Version A) 578
Installing the fan adjustment (electrical) (Version A) 581
Removing the fan adjustment (electrical) (Version B) 582
Dismantling the fan adjustment (electrical) (Version B) 583
Fan adjustment (electrical), exploded view (Version B): 585
Assembling the fan adjustment (electrical) (Version B) 586
Installing the fan adjustment (electrical) (Version B) 588
Removing the variable-speed fan drive (electrical) 589
Dismantling the variable-speed fan drive (electrical) 590
Variable speed fan drive (electrical), exploded view: 592
Assembling the variable-speed fan drive (electrical) 593
Installing the variable-speed fan drive (electrical) 595
Aligning the variable speed fan pulleys 599
Removing the variable-speed fan drive (spring-loaded) 600
Dismantling the variable-speed fan drive (spring-loaded) 601
Variable-speed fan drive (spring-loaded), explodedview: 603
Assembling the variable-speed fan drive (spring- loaded) 604
Installing the variable-speed fan drive (spring- loaded) 606
Chaff spreader drive 607
Removing the chaff spreader drive bracket 607
Dismantling the chaff spreader drive bracket 608
Assembling the chaff spreader drive bracket 609
Installing the chaff spreader drive bracket 609
Removing the chaff spreader drive jockey pulley 610
Dismantling the chaff spreader drive jockey pulley 610
Chaff spreader drive, exploded view: 612
Assembling the chaff spreader drive jockey pulley 613
Installing the chaff spreader drive jockey pulley 613
Grain tank unloading drive 615
Removing the upper angle drive of grain tank unloading 615
Dismantling the upper angle drive of grain tank unloading 616
Upper angle drive of grain tank unloading, assembled: 617
Assembling the upper angle drive of grain tank unloading 618
Installing the upper angle drive of grain tank unloading 620
Removing the lower angle drive of grain tank unloading 621
Dismantling the lower angle drive of grain tank unloading 622
Lower angle drive of grain tank unloading, assembled: 626
Assembling the lower angle drive of grain tank unloading 627
Installing the lower angle drive of grain tank unloading 629
Removing the grain tank intermediate drive shaft 630
Installing the grain tank intermediate drive shaft 632
Removing the grain tank unloading drive jockey pulley (DOMINATOR108VX) 634
Grain tank unloading drive jockey pulley, explodedview (DOMINATOR108VX) 634
Installing the grain tank unloading drive jockey pulley (DOMINATOR 108VX) 634
Removing the grain tank unloading drive jockey pulley (DOMINATOR98VX/88VX) 635
Grain tank unloading drive jockey pulley, explodedview (DOMINATOR98VX/88VX) 635
Installing the grain tank unloading drive jockey pulley (DOMINATOR98VX/88VX) 635
Removing the grain tank unloading auger safety clutch 636
Dismantling the grain tank unloading auger safety clutch 637
Grain tank unloading auger safety clutch, explodedview: 637
Assembling the grain tank unloading auger safety clutch 638
Installing the grain tank unloading auger safety clutch 638
Removing the lateral auger drive (DOMINATOR108VX) 639
Installing the lateral auger drive (DOMINATOR108VX) 639
Straw chopper drive 641
Removing the straw chopper intermediate drive jockey pulley 641
Straw chopper intermediate drive jockey pulley, exploded view 641
Installing the straw chopper intermediate drive jockey pulley 641
Removing the straw chopper intermediate drive 642
Dismantling the straw chopper intermediate drive 643
Assembling the straw chopper intermediate drive 645
Installing the straw chopper intermediate drive 647
Removing the straw chopper drive jockey pulley 647
Straw chopper intermediate drive, exploded view 648
Installing the straw chopper drive jockey pulley 649
Straw spreader drive 651
Removing the straw spreader tensioning device 651
Dismantling the straw spreader tensioning device 651
Straw spreader tensioning device, exploded view: 652
Assembling the straw spreader tensioning device 653
Installing the straw spreader tensioning device 653
Rotary radiator screen drive 655
Removing the rotary radiator screen drive shaft 655
Dismantling the rotary radiator screen drive shaft 656
Rotary radiator screen drive, exploded view: 660
Assembling the rotary radiator screen drive shaft 661
Installing the rotary radiator screen drive shaft 663
Rotary radiator screen suction blower 665
Removing the rotary radiator screen suction blower 665
Dismantling the rotary radiator screen suction blower 665
Rotary radiator screen suction blower, exploded view: 668
Assembling the rotary radiator screen suction blower 669
Installing the rotary radiator screen suction blower 671
Hydraulic pump drive 673
Removing the hydrostatic ground drive jockey pulley (DOMINATOR108VX) 673
Hydrostatic ground drive jockey pulley, exploded view (DOMINATOR108VX) 673
Installing the hydrostatic ground drive jockey pulley (DOMINATOR108VX) 674
Removing the hydrostatic ground drive jockey pulley (DOMINATOR98VX/88VX) 675
Hydrostatic ground drive jockey pulley, exploded view (DOMINATOR98VX/88VX) 676
Installing the hydrostatic ground drive jockey pulley (DOMINATOR98VX/88VX) 677
Final drives 679
Removing the final drives 679
Dismantling the final drives DOMINATOR108VX 680
Final drive, exploded view: DOMINATOR108VX 689
Assembling the final drives DOMINATOR108VX 691
Dismantling the final drives DOMINATOR98VX/88VX 700
Assembling the final drives DOMINATOR98VX/88VX 707
Installing the final drives 715
Transmission gearbox 719
Lowering the transmission gearbox with drum brakes (DOMINATOR108VX/88VX) 719
Raising the transmission gearbox with drum brakes (DOMINATOR108VX/88VX) 725
Lowering the transmission gearbox with disc brakes (DOMINATOR98VX) 730
Raising the transmission gearbox with disc brakes (DOMINATOR98VX) 734
Removing the transmission gearbox 738
Dismantling the gearbox (DOMINATOR108VX) 744
Assembling the gearbox DOMINATOR108VX 755
Dismantling the gearbox (DOMINATOR98VX/88VX) 762
Assembling the gearbox (DOMINATOR98VX/88VX) 775
Dismantling the differential (DOMINATOR108VX–88VX) 785
Differential, exploded view: 787
Assembling the differential (DOMINATOR108VX–88VX) 788
Installing the gearbox 791
Parking brake 799
Removing the brake units for the parking brake with drum brakes (DOMINATOR108VX/88VX) 799
Installing the brake units for the parking brake with drum brakes (DOMINATOR108VX/88VX) 801
Removing the brake units for the parking brake with disc brakes (DOMINATOR98VX) 803
Installing the brake units for the parking brake with disc brakes(DOMINATOR98VX) 804
Foot brake 805
Bleeding the brake units 805
Removing the brake shoes from the foot brake with drum brakes(DOMINATOR108VX/88VX) 806
Installing the brake shoes from the foot brake with drum brakes (DOMINATOR 108VX / 88VX) 808
Removing the wheel brake ram with drum brakes (DOMINATOR108VX/88VX) 809
Installing the wheel brake ram with drum brakes (DOMINATOR 108VX / 88VX) 810
Removing the brake cradle with disc brakes (DOMINATOR98VX) 810
Installing the brake cradle with disc brakes (DOMINATOR98VX) 812
Removing the brake pads with disc brakes (DOMINATOR98VX) 813
Installing the brake pads with disc brakes (DOMINATOR98VX) 814
Drive axle 815
Removing the drive axle 815
Installing the drive axle 819
Steering axle 823
Removing the wheel bearings (205 m steering axle) 823
Installing the wheel bearings (205 m steering axle) 825
Removing the stub axle (205 m steering axle) 828
Installing the stub axle (205 m steering axle) 830
Removing the wheel bearings (adjustable axle) 832
Installing the wheel bearings (adjustable steering axle) 834
Removing the stub axle (adjustable steering axle) 836
Installing the stub axle (adjustable steering axle) 838
Adjusting the steering axle end stops (205 m steering axle, adjustable steering axle) 840
Adjusting the steering axle end stops (CLAAS 4-trac axle) 841
Wheel track adjustment 842
Removing the steering axle 844
Installing the steering axle 847
Removing the CLAAS 4-trac axle 849
Installing the CLAAS 4-trac axle 852
Bleeding the hydraulic motors (CLAAS 4-trac axle) 855
Removing the planetary gearbox / hydraulic motor (CLAAS 4-trac axle) 857
Removing the stub axle housing (CLAAS 4-trac axle) 859
CLAAS 4-trac system, exploded view 861
Installing the stub axle housing (CLAAS 4-trac axle) 862
Installing planetary gearbox / hydraulic motor (CLAAS 4-trac axle) 863
Hydraulics 867
Maintenance 869
Hydraulic system 869
Checking the hydraulic oil level 870
Changing the hydraulic oil 870
Hydraulic pump 873
Removing the double pump with the hydraulic tank 873
Dismantling the double pump and the hydraulic tank 875
Double pump and hydraulic tank, exploded view: 877
Assembling the double pump and hydraulic tank 878
Installing the double pump and hydraulic tank 880
Check the double pump 881
Hydraulic ram – steering hydraulics 883
Removing the steering ram (with 205 m steering axle) 883
Dismantling the steering ram (with 205 m steering axle) 884
Steering ram, exploded view (with 205 m steering axle): 885
Assembling the steering ram (with 205 m steering axle) 886
Installing the steering axle (with 205 m steering axle) 887
Removing the steering ram (with adjustable steering axle and CLAAS 4-trac axle) 888
Dismantling the steering ram (with adjustable steering axle and CLAAS 4-trac axle) 889
Steering ram, exploded view: (with adjustable steering axle and CLAAS 4-trac axle) 890
Assembling the steering ram (with adjustable steering axle and CLAAS 4-trac axle) 891
Installing the steering ram (with adjustable steering axle and CLAAS 4-trac axle) 892
Bleed the steering ram 893
Removing the 3-D sieve box hydraulic ram 894
Dismantling the 3-D sieve box hydraulic ram 895
3-D sieve box hydraulic ram, exploded view: 896
Assembling the 3-D sieve box hydraulic ram 897
Installing the 3-D sieve box hydraulic ram 898
Removing the 3-D sieve box pendulum 898
Dismantling the 3-D sieve box pendulum 899
3-D pendulum unit, exploded view: 901
Assembling the 3-D pendulum 902
Installing the 3-D sieve box pendulum 902
Hydraulic ram – low-pressure hydraulics 903
Removing the threshing drum engagement ram 903
Dismantling the threshing drum engagement ram 904
Threshing engagement ram, exploded view: 905
Assembling the threshing engagement ram 906
Installing the threshing engagement ram 907
Removing the grain tank engagement ram (DOMINATOR108VX) 908
Installing the grain tank engagement ram (DOMINATOR108VX) 909
Removing the grain tank engagement ram (DOMINATOR98VX/88VX) 910
Installing the grain tank engagement ram (DOMINATOR98VX/88VX) 911
Dismantling the grain tank engagement ram 912
Grain tank engagement ram, explodedview 913
Assembling the grain tank engagement ram 914
Removing the rotary coupling for the cutterbar engagement 915
Dismantling the rotary coupling for the cutterbar engagement 915
Assembling the rotary coupling for the cutterbar engagement 918
Installing the rotary coupling for the cutterbar engagement 920
Removing the cutterbar engagement ram 921
Dismantling the cutterbar engagement ram 922
Rotary coupling and hydraulic ram for the cutterbar engagement, exploded view: 923
Assembling the cutterbar engagement ram 924
Installing the cutterbar engagement ram 925
Working hydraulics rams 927
Removing the cutterbar rams 927
Dismantling the cutterbar rams 928
Cutterbar ram, exploded view: 930
Assembling the cutterbar rams 931
Installing the cutterbar rams 932
Removing the grain tank unloading tube ram 933
Dismantling the grain tank unloading tube ram 933
Grain tank unloading tube ram, exploded view: 935
Assembling the grain tank unloading tube ram 936
Installing the grain tank unloading tube ram 938
Removing the CLAAS Auto-Contour hydraulic ram 939
Dismantling the CLAAS Auto-Contour hydraulic ram 939
Hydraulic ram for the CLAAS Auto-Contour, explodedview: 941
Assembling the CLAAS Auto-Contour hydraulic ram 942
Installing the CLAAS Auto-Contour hydraulic ram 944
Bleeding the CLAAS Auto-Contour hydraulic ram 944
Removing the rotary coupling for the drum variable-speed drive 946
Dismantling the rotary coupling for the drum variable-speed drive 946
Assembling the rotary coupling for the drum variable-speed drive 949
Installing the rotary coupling for the drum variable-speed drive 951
Removing the hydraulic ram for the drum variable-speed drive 952
Dismantling the hydraulic ram for the drum variable-speed drive 952
Hydraulic ram / rotary coupling for the drum variable-speed drive, exploded view: 953
Assembling the hydraulic ram for the drum variable-speed drive 954
Installing the hydraulic ram for the drum variable-speed drive 954
Valve combinations – low-pressure hydraulics 955
Removing the 3/2 way low-pressure solenoid valve 955
Solenoid valve and pressure relief valve for the low-pressure hydraulics, exploded view 958
Installing the 3/2 way low-pressure solenoid valve 959
Removing the pressure relief valve for the low-pressure hydraulics 960
Installing the pressure relief valve for the low-pressure hydraulics 961
Checking and adjusting the pressure relief valve for the low-pressure hydraulics 962
Valve combinations – working hydraulics 963
Removing the grain tank unloading tube lock valve 963
Grain tank unloading tube lock valve, explodedview 963
Installing the grain tank unloading tube lock valve 963
Removing the CLAAS Auto-Contour lock valve 964
CLAAS Auto-Contour lock valve, exploded view 964
Installing the CLAAS Auto-Contour lock valve 965
Removing the working hydraulics pressure relief valve 965
Dismantling the working hydraulics pressure relief valve 966
Working hydraulics pressure relief valve, explodedview: 967
Assembling the working hydraulics pressure relief valve 968
Installing the working hydraulics pressure relief valve 968
Testing and adjusting the working hydraulics pressure relief valve 969
Removing the working hydraulics valve block 970
Installing the working hydraulics valve block 971
Removing the 3/3 way control valve for the drum speed adjustment 972
Dismantling the 3/3 way control valve for the drum speed adjustment 972
3/3 way control valve for the drum speed adjustment, exploded view: 975
Assembling the 3/3 way control valve for the drum speed adjustment 976
Installing the 3/3 way control valve for the drum speed adjustment 977
Removing the 4/3 way solenoid valve for the reel fore and aft adjustment and the CLAAS Auto-Contour 977
4/3 way solenoid valve for the reel fore and aft adjustment and CLAAS Auto-Contour, exploded view 978
Installing the 4/3 way solenoid valve for the reel fore and aft adjustment and CLAAS Auto-Contour 979
Removing the rear working hydraulics valve block 979
Installing the rear working hydraulics valve block 981
Removing the 3/3 way solenoid valve for the reel raise / lower and cutterbar raise / lower 982
Dismantling the 3/3 way solenoid valve for the reel raise / lower and cutterbar raise / lower 982
3/3 way solenoid valve for the reel raise / lower and cutterbar raise / lower, exploded view: 986
Assembling the 3/3 way solenoid valve for the reelraise / lower and cutterbar raise / lower 987
Installing the 3/3 way solenoid valve for the reel raise/ lower and cutterbar raise / lower 988
Removing the 4/3 way solenoid valve for swinging the grain tank unloading tube inandout 988
4/3 way solenoid valve for swinging the grain tank unloading tube in and out, exploded view 989
Installing the 4/3 way solenoid valve for swinging the grain tank unloading tube in and out 990
Removing the flow control valve for the CLAAS Auto-Contour 990
Flow control valve for the CLAAS Auto-Contour, exploded view 991
Installing the flow control valve for the CLAASAuto-Contour 991
Ground hydraulics 993
Removing the hydrostatic pump 993
Installing the hydrostatic pump 996
Adjusting the hydrostatic pump 999
Removing the hydrostatic motor1001
Installing the hydrostatic motor1003
Bleeding the hydrostatic system1005
Bleeding the CLAAS 4-trac system1006
Measuring the high pressure / charge pressure / purge pressure1007
Hydraulic oil cooler1009
Removing the hydraulic oil cooler for the hydrostatic ground drive1009
Installing the hydraulic oil cooler for the hydrostatic ground drive1010
Engine1011
Engine PTO1013
Removing the engine output shaft1013
Engine output, exploded view DOMINATOR 108VX MERCEDES OM 366 LA1021
Installing the engine output shaft DOMINATOR 108VX MERCEDES OM 366 LA1022
Engine output, exploded view DOMINATOR 98VX MERCEDES OM 366 LA1024
Installing the engine output shaft DOMINATOR 98VX MERCEDES OM 366 LA1025
Engine output, exploded view DOMINATOR 88VX PERKINS 10066 T1027
Installing the engine output shaft DOMINATOR 88VX PERKINS 10066 T1028
Installing the engine output pulley DOMINATOR 108VX / 98VX / 88VX1030
Engine DOMINATOR 108VX1035
Removing the engine DOMINATOR 108VX MERCEDES OM 366 LA1035
Installing the engine DOMINATOR 108VX MERCEDES OM 366 LA1039
Engine DOMINATOR 98VX1043
Removing the engine DOMINATOR 98VX MERCEDES OM 366 LA1043
Installing the engine DOMINATOR 98VX MERCEDES OM 366 LA1047
Engine DOMINATOR 88VX1051
Removing the engine DOMINATOR 88VX PERKINS 1006-60 TW1051
Installing the engine DOMINATOR 88VX PERKINS 1006-60 TW1055
Engine accessories1059
Removing the rotary screen1059
Rotary screen, exploded view1060
Installing the rotary screen1061
Removing the water cooler1062
Cooling system, exploded view1069
Installing the water cooler1070
Removing the fuel tank1074
Fuel tank, exploded view1076
Installing the fuel tank1077
Bleeding the fuel system1078
Index1079
Index1081
Numerics1081
A1081
B1082
C1082
D1082
E1083
F1083
G1083
H1083
I1084
K1087
L1087
M1087
O1087
P1087
R1087
S1090
T1090
U1091
V1091
W1091

IMAGES PREVIEW OF THE MANUAL:

CLAAS DOMINATOR 108 VX DOMINATOR 98 VX DOMINATOR 88 VX REPAIR MANUAL – PDF DOWNLOAD:

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