Claas Dominator 150 140 130 Operator’s Manual – PDF DOWNLOAD
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Claas Dominator 150 140 130 Operator’s Manual – PDF DOWNLOAD
Description
Claas Dominator 150 140 130 Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Claas Dominator 150 140 130 Operator’s Manual – PDF DOWNLOAD
This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.
- Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time.
- Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended.
- If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.
TABLE OF CONTENTS:
Claas Dominator 150 140 130 Operator’s Manual – PDF DOWNLOAD
1 Introduction
11 General Information 16
111 How to use this manual 16
112 Validity of instructions 18
113 Specifications 18
114 Road traffic regulations18
115 Note on electronic engine management 21
12 Various components / Machine body 23
121 Spare parts and technical questions 23
122 Machine identification plate23
123 Identification plate of CATERPILLAR 3056 E engine 25
124 Identification plate of PERKINS 1006-6T engine25
125 Identification plate of CATERPILLAR C66 engine 26
126 Drive axle identification plate 26
127 Rear axle identification plate 26
128 Trailer hitch identification plate 27
129 Hitch block identification plate 28
1210 Cab identification plate29
1211 Straw chopper identification plate29
2 Sectional view of machine
21 Attachment parts / machine body30
211 Machine overview30
212 Access to the workplace and maintenance areas 32
3 Safety
31 General Information 34
311 General information 34
312 Important information 34
313 Intended use34
314 Reasonable foreseeable misuse35
315 Safety and accident prevention regulations36
316 General safety and accident prevention regulations for combine harvesters 37
317 Prior to operation, general 37
318 Additional weights38
319 Transporting passengers 38
3110 General driving operations 38
3111 Automotive operation of combine harvester38
3112 Driving operations on slopes 39
3113 Leaving the machine 39
3114 Front attachments and trailers 39
3115 Crop receptacle / straw receptacle 40
3116 Grain delivery 40
3117 Air conditioner 40
3118 Adjustment and maintenance work 40
3119 Accumulators 41
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3120 Antifreeze 41
3121 First aid measures 42
3122 Decommissioning and disposal 42
3123 Applying the feeder housing safety lock 43
3124 Moving out the feed rake conveyor safety lock 43
3125 Secure the machine with wheel chocks so it will not roll away 44
3126 Securing the straw guide apron in raised position 45
3127 Jack up the machine 45
3128 Fire extinguisher45
3129 Battery isolating switch 46
3130 Danger of injury due to escaping hydraulic liquid 46
3131 Loading and tying down the machine47
3132 Removing the lift eyes49
32 Safety rules 50
321 Identification of warning and danger signs50
33 Safety decals51
331 General information on safety decals51
332 Engine52
333 Chassis 54
334 Cab / Operator’s platform 55
335 Feeder unit 57
336 Threshing mechanism60
337 Separation 62
338 Crop receptacle / straw receptacle 64
339 Grain delivery 67
3310 Various components / Machine body 72
34 Safety decals74
341 General instructions on safety decals74
342 Chassis 74
4 Specifications
41 DOMINATOR 150 / 140 / 13075
411 General information 75
412 CATERPILLAR C66 engine 75
413 CATERPILLAR 3056E engine 76
414 Perkins 1006-T6 engine 76
415 Chassis 77
416 Tyre pressures 78
417 Chassis track width 80
418 Brake 81
419 Steering 81
4110 Electric system / Electronics 82
4111 Cab / Operator’s platform 82
4112 Intake 82
4113 Threshing mechanism83
4114 Separation 83
4115 Cleaning unit 84
4116 Grain delivery 84
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4117 Attachment parts / machine body dimensions 84
4118 Attachment parts / machine body weights 86
5 Prior to initial operation
51 General Information 87
511 General warnings Prior to initial operation 87
512 Initial operation check list 87
52 Chassis 89
521 Removing / installing the wheels89
522 Overview of rear axle 89
523 Converting the rear axle from transport to working position90
524 Rear axle 00 0649 950 1 – Adjusting the track width 91
53 Hitch93
531 Installing the trailer hitch (accessories) 93
54 Electrical / electronic equipment 94
541 Installing the fan / air conditioner fuse94
55 Feeder unit 95
551 Fitting / adjusting the mounting plates95
552 Aligning the coupling pin 95
553 Checking the front attachment cylinders 96
554 Checking the cutterbar float springs 97
56 Grain delivery99
561 Closing the service aperture on the grain tank unloading tube 99
562 Installing the grain tank safety device 99
6 Prior to each operation
61 General Information 101
611 General warnings Prior to operation 101
612 Check list for daily operation 101
7 Overview of controls
71 General Information 103
711 General warnings – Overview of controls 103
72 Cab / Operator’s platform 104
721 Overview of operator’s platform (DOMINATOR 130)104
722 Overview of operator’s platform (DOMINATOR 150/140) 106
723 Hydraulic system control unit (DOMINATOR 130 lift hydraulic system) 107
724 Multifunction handle (DOMINATOR 150 / 140)108
725 Switch console (DOMINATOR 130) 108
726 Diesel engine speed adjustment rotary switch (DOMINATOR 130,
CATERPILLAR C-66, 3056 E) 109
727 Diesel engine speed lever (DOMINATOR 130, Perkins 1006-T6) 109
728 Function of warning lights 7 and 8 (DOMINATOR 130) 110
729 Switch console (DOMINATOR 150 / 140)111
7210 Diesel engine speed rotary switch (DOMINATOR 150 / 140) 112
7211 Function of warning lights 15 and 18 (DOMINATOR 150 / 140)113
7212 Overview of steering column 114
7213 Cab roof controls 117
7214 Cab with fan 118
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7215 Cab with air conditioner (with York compressor) 118
7216 Cab with air conditioner (with Sanden compressor)120
7217 Cab with fan and heater 121
7218 Control levers 122
7219 Functions monitor 122
73 Attachment parts / machine body 124
731 Worklights124
732 Cab 124
733 Sun roof 125
734 Tool box 125
8 Mounting/removing front attachment
81 General Information 126
811 General warnings Installing / removing the front attachment 126
82 Installing the front attachment 127
821 Suspending front attachment 127
822 Interlocking the front attachment 127
823 Installing universal drive shaft 128
824 Connecting the hydraulic system 130
825 Connecting the electric equipment (accessory)130
826 Removing the stands131
83 Removing the front attachment133
831 Fitting the stands 133
832 Disconnecting the hydraulic system134
833 Disconnecting the electric equipment (accessory) 134
834 Removing universal drive shaft135
835 Unlocking the front attachment136
836 Unhitching front attachment 136
9 Driving and transportation
91 General Information 138
911 General warnings – Driving and transportation138
912 Preparing road travel138
913 Preparing fieldwork 141
92 Engine 143
921 Adjusting the diesel engine speed (DOMINATOR 150 / 140) 143
922 Starting the diesel engine (DOMINATOR 150 / 140)143
923 Stopping the diesel engine (DOMINATOR 150 / 140) 145
924 Adjusting the diesel engine speed (DOMINATOR 130) 146
925 Starting the diesel engine (DOMINATOR 130)146
926 Stopping the diesel engine (DOMINATOR 130) 148
93 Chassis150
931 Ground speed control lever (DOMINATOR 150 / 140) 150
932 Shifting a gear (DOMINATOR 150 / 140) 150
933 Ground speed control lever (DOMINATOR 130) 151
934 Shifting a gear (DOMINATOR 130) 152
935 Adjusting the ground speed control lever actuating resistance
(DOMINATOR 150 / 140) 153
936 Driving behaviour 154
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937 Towing the machine 154
938 Forward towing 155
939 Reverse towing 155
94 Brake 156
941 Applying the parking brake156
942 Releasing the parking brake 156
943 Foot brake156
944 Braking / stopping the machine (DOMINATOR 150 / 140)157
945 Braking / stopping the machine (DOMINATOR 130)158
946 Parking the machine 159
95 Steering160
951 Steering 160
952 Adjusting the steering column 160
96 Hitch 161
961 Hitching the trailer 161
962 Unhitching the trailer164
97 Cab / Operator’s platform 166
971 Adjusting the driver’s seat with mechanical suspension (standard version) 166
972 Adjusting the driver’s seat with mechanical suspension (standard version) 167
973 Adjusting the mechanically suspended driver’s seat (option) 169
98 Various components / Machine body171
981 Rotating the front ladder (standard) 171
982 Adjusting the rear ladder 171
10 Fieldwork settings
101 General Information 173
1011 General warnings – Fieldwork settings 173
102 Feeder unit 174
1021 Adjusting the cutting height indicator174
1022 Adjusting the scraper profiles 174
1023 Adjusting the height of the feeder chain 175
1024 Adjusting the front attachment drop rate (DOMINATOR 150) 176
103 Threshing mechanism177
1031 Removing / installing threshing concave segments (Multicrop concave) 177
1032 Adjusting the basic concave adjustment 177
104 Separation 180
1041 Adjusting the separation performance monitor sensors 180
105 Cleaning unit181
1051 Checking / adjusting the fan speed display 181
1052 Adjusting the cleaning performance monitor sensors181
1053 Removing the sieves182
1054 Installing the sieves 183
106 Crop receptacle / straw receptacle 185
1061 Removing the straw guide plate (straw chopper with standard spreader)185
1062 Installing the straw guide plate (straw chopper with standard spreader) 186
1063 Unscrewing the free-swinging knives187
1064 Bolting down the free-swinging knives 188
1065 Straw chopper sieves installation position189
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107 Grain delivery 191
1071 Adjusting the grain tank full indicator DOMINATOR 150 191
11 Fieldwork
111 General Information 193
1111 General warnings Fieldwork 193
112 Description and function 194
1121 Cutterbar 194
1122 Threshing mechanism 195
1123 Straw walker 195
1124 Cleaning unit 195
1125 Disawning195
113 Considerations before combining 196
1131 When combining, remember: 196
114 Front attachment197
1141 Adjusting the reel horizontally (mechanically) 197
1142 Adjusting the reel horizontally (hydraulically) 198
1143 Adjusting the reel circumferential speed 198
115 Feeder unit 200
1151 Reading the ground pressure 200
1152 Reading the cutting height201
1153 Reversing the front attachment / feeder unit 201
1154 Switching on the front attachment 203
1155 Disengaging the front attachment 204
116 Threshing mechanism205
1161 Engaging the threshing mechanism205
1162 Disengaging the threshing mechanism 206
1163 Adjusting the concave 206
1164 Installing / removing the disawner bars (accessory)207
1165 Unslugging the threshing drum209
1166 Adjusting the threshing drum speed210
1167 Threshing drum two-step variable-speed drive (chain drive) 212
117 Separation 214
1171 Adjusting the deflector curtain 214
1172 Observe the straw blockage warning downstream of the separation stage 214
1173 Adjusting the separation performance monitor display 215
1174 Installing / removing the straw walker fishback217
118 Cleaning unit 219
1181 Adjusting the fan speed 219
1182 Adjusting the wind board 219
1183 Adjusting the sieves manually 220
1184 Adjusting the cleaning performance monitor display221
119 Crop receptacle / straw receptacle 223
1191 Putting the straw chopper into operation
(swinging the standard spreader to chopping position) 223
1192 Putting the straw chopper out of operation
(swinging the standard spreader to swathing position) 225
1193 Swinging the standard distributor into the transport trolley transport position 228
1194 Adjusting the stationary knives (standard straw chopper)229
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1110Grain delivery 231
11101 Inspecting the returns231
11102Opening / closing the grain tank cover 231
11103Swinging the grain tank unloading tube out / in (DOMINATOR 150 / 140)232
11104Swinging the grain tank unloading tube out / in (DOMINATOR 130)233
11105Engaging / disengaging the grain tank unloading 234
11106Removing / installing the grain tank auger cover plates 236
11107Clean machine for bulk seed change237
1111Sieve charts / threshing charts 238
11111 Sieve table238
11112 Threshing table 239
1112Disawning 242
11121Disawner bars 242
12 Faults and remedies
121 General Information 243
1211 General warnings Faults and remedy243
122 Cab / Operator’s platform 244
1221 Central terminal compartment 244
1222 Air conditioner faults and remedies 244
123 Front attachment247
1231 Front attachment 247
124 Feeder unit 249
1241 Feeder unit problem and remedy 249
125 Threshing mechanism250
1251 Threshing mechanism problem and remedy 250
1252 Threshing drum251
126 Separation 252
1261 Separation problem and remedy 252
127 Cleaning unit253
1271 Cleaning problem and remedy 253
128 Crop receptacle / straw receptacle 254
1281 Crop / straw discharge problems and remedies254
129 Grain delivery 255
1291 Grain delivery problems and remedies 255
1292 Installing the grain tank unloading shear bolt 257
13 Maintenance
131 General Information 258
1311 General warnings Maintenance258
132 General Information 259
1321 Front attachment 259
1322 Cleaning the engine compartment and hazard areas259
1323 Belts 259
1324 Variable-speed drives259
1325 Bolts 259
1326 Lubrication259
1327 Cleanliness of lubricants 260
1328 Brakes 261
1329 Wheels / tyres 261
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13210Hydraulic system 262
13211Electrical system 263
13212Air conditioner 264
13213Protective guards 265
13214Spare parts 265
13215Unbalance266
13216Welding work on combine harvester266
13217Putting the machine out of action 266
13218Cleaning of surfaces with decals applied 267
13219Winter storage instructions for combines 267
13220Coolant 268
133 Maintenance schedule269
1331 Service intervals 269
134 Lubricants chart 273
1341 Lubricants273
135 Engine 277
1351 Overview of engine CATERPILLAR C-66277
1352 Overview of engine CATERPILLAR 3056 E 277
1353 Overview of engine PERKINS 1006-6T 278
1354 Overview of cooling units 278
1355 Cleaning the diesel engine surroundings 279
1356 Draining fuel from the fuel tank279
1357 Fill up the machine’s fuel tank 281
1358 Cleaning the fuel tank filler screen 282
1359 Closing / opening the fuel system shut-off tap 282
13510Bleed fuel system 283
13511Cleaning the fuel sediment bowl filter 283
13512Draining condensation at the fuel prefilter (standard equipment) 284
13513Changing the fuel prefilter (standard equipment) 285
13514Draining condensation at the fuel prefilter (additional equipment) 286
13515Changing the fuel pre-filter (accessory) 287
13516Changing the fuel filter CATERPILLAR C-66 / 3056 E 289
13517Changing the fuel filter PERKINS 1006-6T 290
13518Checking the diesel engine oil level 291
13519Changing the diesel engine oil / oil filter 293
13520Adjusting the diesel engine valves 295
13521Checking the radiator coolant level 295
13522Checking the coolant mixing ratio 296
13523Changing the radiator coolant 297
13524Draining the radiator coolant 297
13525Topping up coolant 299
13526Cleaning the rotary chaff screen 300
13527Cleaning the cooling unit 300
13528Changing the coolant hoses 300
13529Cleaning / changing the diesel engine air cleaner with plastic housing 301
13530Changing the diesel engine air cleaner safety cartridge with plastic housing 303
13531Cleaning the air filter intake screen 303
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13532Changing the air intake hoses 304
13533Retightening the air intake tube clamps 304
136 Chassis306
1361 Wheels / tyres 306
1362 Checking the tightening torque of wheel nuts / wheel bolts 307
1363 Cleaning the surroundings of the drive axle manual gearbox 308
1364 Checking the final drive oil level DOMINATOR 150 / 140308
1365 Draining the final drive oil DOMINATOR 150 / 140 309
1366 Topping up the final drive oil DOMINATOR 150 / 140 310
1367 Checking the final drive oil level DOMINATOR 130 311
1368 Draining the final drive oil DOMINATOR 130 311
1369 Topping up the final drive oil DOMINATOR 130312
13610Checking the drive axle gearbox oil level 313
13611Draining the oil from the drive axle gearbox 314
13612Topping up oil in the drive axle gearbox 315
13613Adjusting the chassis clutch DOMINATOR 130316
13614Adjusting the short-circuit valve DOMINATOR 130 316
137 Brake 318
1371 Checking / refilling brake fluid 318
1372 Adjusting the parking brake 318
1373 Adjusting the foot brake 319
138 Drive belts / drive chains 320
1381 General warnings 320
1382 Drive diagram, left side DOMINATOR 150 / 140 / 130 321
1383 Drive diagram, right side DOMINATOR 150 / 140 / 130 322
1384 Adjusting belt (R1) 323
1385 Adjusting belt (R2) 324
1386 Adjusting belt (R3) 325
1387 Adjusting belt (R4) 326
1388 Adjusting belt (R5) 327
1389 Adjusting belt (R8) 328
13810Adjusting belt (R9) 329
13811Adjusting belt (R10) 330
13812Removing belt (R7) 331
13813Installing belt (R7) 331
13814Adjusting belt (R12) 333
13815Adjusting belt (R13) 334
13816Removing belt (R14)335
13817Installing belt (R14) 336
13818Adjusting belt (R14) 337
13819Removing belt (R42)338
13820Installing belt (R42) 338
139 Hydraulic system340
1391 Checking the hydraulic system oil level 340
1392 Changing the hydraulic system oil / oil filter / fresh air filter element
DOMINATOR 150 / 140 340
1393 Changing the hydraulic system oil / oil filter / fresh air filter element
DOMINATOR 130 343
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1310Electric system / Electronics 347
13101Checking the battery electrolyte level 347
1311Cab / Operator’s platform 348
13111Cleaning / changing the cab air filter348
13112Cleaning the cab recirculation air filter 348
13113Cleaning the cab roof units 349
13114Putting the air conditioner into operation 350
13115Precautions for protecting the air conditioner during extended standstill periods –
DOMINATOR 130 with York compressor 350
13116Checking the air conditioner refrigerant moisture saturation 350
13117Changing the air conditioner refrigerant 351
1312Feeder unit 353
13121Cleaning the feed rake conveyor retainers 353
13122Adjusting the feeder chains 353
13123Adjusting the feeder chain slip clutch 354
13124Checking the rasp plates on the feed rake conveyor355
1313Threshing mechanism 356
13131Cleaning the stone trap 356
13132Cleaning the threshing mechanism 356
1314Separation 358
13141Cleaning the straw walker358
13142Checking the deflector curtain 359
13143Cleaning the separation throughput monitor sensor359
1315Cleaning unit 360
13151Cleaning the cleaning throughput monitor sensor 360
13152Cleaning the fan360
13153Setting the fan speed gauge 360
13154Cleaning the stepped preparation floors 361
13155Cleaning the sieves 362
1316Grain delivery 363
13161Adjusting the returns elevator chain363
13162Adjusting the grain elevator chain 363
13163Cleaning the auger troughs 364
13164Cleaning the grain tank 366
13165Adjusting the grain tank unloading tube support transport position 366
1317Various components / Machine body 367
13171Checking the fire extinguisher 367
14 Lubrication chart
141 Lubrication points 368
1411 General warnings Lubrication chart 368
1412 Lubricants368
1413 Greasing cycles369
1414 Lubrication points – 10 h on the left 371
1415 Lubrication points – 10 h on the right372
1416 Lubrication points – 50 h on the left 373
1417 Lubrication points – 50 h on the right374
1418 Lubrication points – 100 h on the left375
1419 Lubrication points – 100 h on the right 377
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14110Lubrication points – 500 h on the left378
14111 Lubrication points – 500 h on the right 379
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CLAAS DOMINATOR 150 140 130 OPERATOR’S MANUAL – PDF DOWNLOAD:
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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