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CLAAS DOMINATOR 68 S OPERATOR’S MANUAL – PDF DOWNLOAD

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CLAAS DOMINATOR 68 S OPERATOR’S MANUAL – PDF DOWNLOAD

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Description

CLAAS DOMINATOR 68 S OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

CLAAS DOMINATOR 68 S OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION

  • This operating manual on the CLAAS DOMINATOR 68 S combine is primarily intended to give the machine operator information on setting, using and servicing the combine.
  • Texts and pictures in this manual are general. Differences are indicated by picture legends or by notes in the text. Operation and maintenance of important auxiliary equipment is also covered in this manual.
  • Please read the instructions which apply to the appropriate auxiliary equipment on your combine. Provided you follow the advice on the care and servicing of your machine, you will be rewarded with reliable and long service from your combine harvester.
  • We recommend that you allow your authorized CLAAS dealer to carry out the regular maintenance. Omissions of parts of the maintenance schedule or incorrect operation lead to a drop in performance and cost valuable time.
  • Through correct servicing and operation, you can make full use of our sound experience and of the latest technical knowledge in combine harvesting with which your combine has been designed and thereby ensure the reliability of your combine harvester. Apart from this operating manual, the following manuals can also be ordered from your CLAAS dealer:

TABLE OF CONTENTS:

CLAAS DOMINATOR 68 S OPERATOR’S MANUAL – PDF DOWNLOAD

Introduction........................................................................................................  3
	Introduction....................................................................................................  5
Contents............................................................................................................  7
General Information................................................................................................. 13
	Road traffic regulations........................................................................................ 15
		Registration................................................................................................ 15
	Important note.................................................................................................. 17
	Identification plate / serial number............................................................................ 19
		Identification plate........................................................................................ 20
		Combine serial number....................................................................................... 20
		Engine serial number........................................................................................ 20
		Engine serial number........................................................................................ 21
		Engine serial number........................................................................................ 21
		Engine serial number........................................................................................ 21
		Engine serial number........................................................................................ 21
		Cutterbar serial number..................................................................................... 22
		Cutterbar serial number..................................................................................... 22
		Maize picker head........................................................................................... 22
			Maize picker head serial number......................................................................... 22
		Straw chopper............................................................................................... 22
		Cab......................................................................................................... 23
		Cutterbar trailer........................................................................................... 23
Safety Rules........................................................................................................ 25
	Safety rules.................................................................................................... 27
		Intended use................................................................................................ 27
		General Safety and Accident Prevention Regulations.......................................................... 27
		Transporting passengers, co-driver, operating personnel..................................................... 28
		Operation................................................................................................... 28
		Leaving the combine harvester............................................................................... 28
		Front attachments (cutterbar, etc.) and other components.................................................... 28
		Compressor-type air conditioning system..................................................................... 29
		Maintenance................................................................................................. 29
		Basic rule.................................................................................................. 29
		Sound pressure level........................................................................................ 29
		Safety lock................................................................................................. 30
		Fire extinguisher........................................................................................... 30
		Battery isolator switch..................................................................................... 30
		Straw guide apron........................................................................................... 31
		Wheel chock................................................................................................. 31
	Safety decals with pictorials................................................................................... 33
Specifications...................................................................................................... 57
	CLAAS DOMINATOR 68 S............................................................................................ 59
		Cutterbar................................................................................................... 59
		Threshing mechanism......................................................................................... 59
		Straw walkers............................................................................................... 60
		Cleaning fan................................................................................................ 60
		Grain tank.................................................................................................. 60
		Engines..................................................................................................... 60
		Engines..................................................................................................... 60
		Fuel tank................................................................................................... 61
		Battery..................................................................................................... 61
		Ground drive................................................................................................ 61
		Traction wheel drive........................................................................................ 61
			Tyres and tyre pressures................................................................................ 61
		Wheel bolt tightening torques............................................................................... 62
		Weights..................................................................................................... 62
	CLAAS DOMINATOR 68 S............................................................................................ 63
		Dimensions of the combine................................................................................... 63
			Wheel track............................................................................................. 63
			Width over tyres........................................................................................ 63
			Wheel base.............................................................................................. 63
			Ground clearance........................................................................................ 63
			Turning circle diameter to DIN 70020.................................................................... 63
	CLAAS DOMINATOR 68 S............................................................................................ 64
		Transport position / working position....................................................................... 64
		Front attachments - weights, dimension...................................................................... 65
		Additional weights.......................................................................................... 65
		Safety device............................................................................................... 66
		Slip clutch................................................................................................. 66
		slip clutch torque.......................................................................................... 66
		Reel........................................................................................................ 66
		Intake auger................................................................................................ 66
		Obere Schrägförderwelle..................................................................................... 66
		Shear bol................................................................................................... 66
	Sectional view of machine....................................................................................... 67
		Description and function.................................................................................... 68
			Cutterbar............................................................................................... 68
			Threshing mechanism..................................................................................... 69
			Straw walkers........................................................................................... 69
			Cleaning................................................................................................ 69
			Disawning............................................................................................... 69
		Considerations before combining............................................................................. 70
Prior to Operation.................................................................................................. 71
	Perform the following steps prior to operation.................................................................. 73
	Operator's platform............................................................................................. 75
		Cab......................................................................................................... 76
			Cab with fan............................................................................................ 77
			Cab with fan and compressor-type air conditioning....................................................... 77
			Cab with fan and heater................................................................................. 79
		Malfunction, cause and remedy – compressor-type air conditioning system..................................... 80
		Steering column............................................................................................. 81
			Combined instrument gauge............................................................................... 82
			Adjusting the steering column........................................................................... 82
		Central electrics compartment............................................................................... 82
		Hydraulic control unit (lift hydraulic system).............................................................. 83
		Instrument panel............................................................................................ 83
		Control levers.............................................................................................. 84
		Swinging the grain tank unloading tube...................................................................... 84
		Floatation gauge (cutterbar floatation springs)............................................................. 85
		Cutterbar height indicator.................................................................................. 85
			Sensor for cutterbar height indicator................................................................... 85
		Checking the returns........................................................................................ 85
		Operator's seat (standard version).......................................................................... 86
		Operator's seat (option).................................................................................... 86
		Platform ladder............................................................................................. 87
			Rear ladder:............................................................................................ 87
		Functions monitor........................................................................................... 87
		Worklights.................................................................................................. 88
		Cab......................................................................................................... 88
		Sun roof.................................................................................................... 89
	Driving the Combine............................................................................................. 91
		Cold weather starting aid................................................................................... 91
		Starting the engine......................................................................................... 91
		Power transmission.......................................................................................... 92
		Gear selection and clutch................................................................................... 92
		Stopping the combine........................................................................................ 93
		Driving characteristics..................................................................................... 94
		Steering.................................................................................................... 94
		Brakes...................................................................................................... 94
			Foot brake.............................................................................................. 94
			Handbrake............................................................................................... 95
		Stopping the engine......................................................................................... 95
		Rear axle adjustment (option)............................................................................... 96
		Towing...................................................................................................... 96
Operation – Cutterbar............................................................................................... 97
	Attaching the cutterbar......................................................................................... 99
		Adjusting the stripper angle................................................................................ 99
			Locking the cutterbar (up to Serial No. ...)............................................................ 99
			Locking the cutterbar (from Serial No. ...).............................................................100
			Levelling the cutterbar.................................................................................100
		Connecting the universal drive shaft........................................................................101
		Connecting the hydraulic hoses..............................................................................101
		Connecting the cable (combine with electric reel speed adjustment)..........................................101
		Installing the reel speed control cable (combine with mechanical reel speed adjustment).....................101
		Installing the stands.......................................................................................102
	Adjustments to the cutterbar....................................................................................103
		Crop dividers...............................................................................................103
		Adjusting the crop dividers.................................................................................104
			Special crop dividers (option)..........................................................................104
		Crop lifters................................................................................................105
			Transport bracket for crop lifters......................................................................105
		Knives......................................................................................................106
			Removing the knives.....................................................................................106
			Installing the knives...................................................................................106
			Adjusting the height of the knives......................................................................106
			Aligning the knife clips................................................................................107
			Replacement knives......................................................................................107
			Cutterbar skids.........................................................................................107
		Reel........................................................................................................107
		Reel tines..................................................................................................108
		Reel fore-and-aft adjustment (mechanical)...................................................................108
		Reel fore-and-aft adjustment (hydraulic)....................................................................109
		Reel variable speed drive...................................................................................110
			Adjusting the reel speed................................................................................110
		Feed auger..................................................................................................111
			Adjusting the clearance to the bottom plate.............................................................111
			Adjusting the position of the feeder fingers............................................................111
			Adjusting the stripper bars.............................................................................111
		Replacing the knife blades in the field.....................................................................112
Operation – Basic Machine...........................................................................................113
	Feeder housing..................................................................................................115
		Cutterbar reverse drive.....................................................................................116
		Checking and adjusting the cutterbar floatation springs.....................................................117
		Cutterbar adjustment range..................................................................................118
			Cutting height adjustment range.........................................................................118
			Clearance height........................................................................................118
	Threshing mechanism.............................................................................................121
		Stone trap..................................................................................................121
		Engaging the threshing mechanism............................................................................122
		Disengaging the threshing mechanism.........................................................................122
			Adjusting the concave...................................................................................122
		Threshing drum..............................................................................................124
		Cleaning the threshing parts................................................................................125
		Threshing drum variable speed drive.........................................................................125
		Threshing drum two-step variable speed drive (Chain drive)..................................................126
		Unslugging the threshing drum...............................................................................126
		Installing filler rasp bars – disawning.....................................................................127
			Combines with N 10 standard concave.....................................................................127
			Combines with multi-crop concave........................................................................128
		Impeller....................................................................................................130
		Deflector curtain...........................................................................................130
	Straw Walkers and Cleaning......................................................................................131
		Straw walkers...............................................................................................131
			Intensive separation system.............................................................................131
			Cleaning the straw walkers..............................................................................132
			Straw walker risers.....................................................................................133
			Warning signal..........................................................................................134
		Preparation floor...........................................................................................134
		Sieve pan...................................................................................................135
		Cleaning fan................................................................................................135
		Adjusting the frogmouth sieves..............................................................................136
		Upper sieve.................................................................................................137
		Lower sieve.................................................................................................137
			Changing the lower sieve................................................................................137
		Sidehill levelling (3D cleaning system).....................................................................138
		Returns.....................................................................................................138
		Combine performance monitor.................................................................................139
			Sieve pan:..............................................................................................140
			Adjusting the sensitivity of the sensors (sensor for sieve pans, straw walkers up to Serial No. ...)....141
			Adjusting the sensitivity of the sensors (sensor for straw walkers from Serial No. ...).................142
	Grain Delivery..................................................................................................143
		Augers and auger troughs....................................................................................143
		Elevators...................................................................................................143
		Grain tank..................................................................................................144
			Grain tank unloading tube (hydraulic slewing)...........................................................145
			Swinging grain tank unloading tube in and out...........................................................145
			Engaging the grain tank unloading augers................................................................145
			Disengaging the grain tank unloading augers.............................................................146
			Safety feature..........................................................................................146
			Adjusting unloading tube support........................................................................146
			Cleaning flap on grain tank unloading tube..............................................................147
			Shear bolt – grain tank unloading auger.................................................................147
	Straw Chopper...................................................................................................149
		Before using the straw chopper for the first time, check....................................................149
		Putting the straw chopper into operation....................................................................150
			Adjusting the length of cut.............................................................................151
		Taking the straw chopper out of operation and changing over to windrowing...................................152
		Sieve changing with straw chopper installed.................................................................153
		Switching off the function monitor..........................................................................155
		Chopper position for hitching the cutterbar trailer.........................................................155
	Sieve and Threshing Tables......................................................................................157
		Sieve table.................................................................................................157
		Thresing table..............................................................................................158
	Problems, Cause and Remedy – Basic Machine......................................................................165
		Cutterbar...................................................................................................165
		Threshing mechanism.........................................................................................167
		Straw walkers...............................................................................................168
		Cleaning system.............................................................................................169
		Sidehill levelling (3D cleaning system).....................................................................169
		Returns.....................................................................................................170
		Elevators...................................................................................................170
		Grain tank..................................................................................................171
			Grain losses............................................................................................172
Maintenance – Basic Machine, Cutterbar..............................................................................175
	Maintenance Schedules and Lubricants Charts.....................................................................185
		Maintenance Schedules.......................................................................................185
		Lubricants Chart............................................................................................187
	Hydraulic System / Ground Drive.................................................................................189
		Lift hydraulic system.......................................................................................189
			Tension V-belt for pump drive...........................................................................189
			Checking the oil level..................................................................................189
			Changing the hydraulic oil..............................................................................189
			Cleaning the screen filter element......................................................................190
			Replacing the paper filter element......................................................................190
			Bleeding the reel cylinders.............................................................................191
		Adjustment of ground drive clutch...........................................................................191
			Adjusting the short-circuit valve.......................................................................192
		Foot brakes, brake fluid....................................................................................192
	Gearboxes.......................................................................................................193
		Transmission................................................................................................193
		Final drives................................................................................................193
		Knife drive casing..........................................................................................194
		Adjusting the gear shift mechanism..........................................................................194
	Drive Belts and Drive Chains....................................................................................195
		Change the speed belt.......................................................................................195
		Drum variable speed belt....................................................................................195
		Ground drive variable speed belt............................................................................196
		Fan variable speed belt.....................................................................................197
		Adjusting the ground travel drive...........................................................................199
		Adjusting the threshing mechanism drive.....................................................................201
		Adjusting the cutterbar drive...............................................................................202
		Adjusting the V-belt clutch of grain tank unloading auger...................................................203
		Sieve pan drive belt diagram................................................................................204
		Straw walker drive..........................................................................................205
			Tensioning the auger drive belts........................................................................205
		Intensive separation system drive...........................................................................205
		Cutterbar...................................................................................................206
			Tensioning the drive chain to the intermediate drive....................................................206
			Reel drive..............................................................................................206
			Knife drive.............................................................................................206
	Elevator Chains.................................................................................................207
		Tensioning the elevator chains..............................................................................207
			Clean grain elevator....................................................................................207
			Returns elevator........................................................................................207
	Feeder Housing..................................................................................................209
		Lubricating the feeder housing mounting.....................................................................209
		Tensioning the feed rake feeder chains......................................................................209
	Cab / Compressor-type Air Conditioning System...................................................................211
		Cab.........................................................................................................211
			Cleaning the filters....................................................................................211
		Compressor-type air conditioning system.....................................................................211
			Preventive maintenance of the compressor-type air conditioning system during prolonged shut-down........212
			Cleaning the evaporator.................................................................................212
			Cleaning the condenser..................................................................................213
			Checking the refrigerant level..........................................................................213
			Replacing the filter-drier..............................................................................214
			Maintenance work before the harvest.....................................................................215
		Fire extinguisher...........................................................................................215
	Speeds..........................................................................................................217
		Speed of the straw walker shaft.............................................................................217
		Functions monitor...........................................................................................217
	Straw Chopper...................................................................................................219
		Changing the free-swinging knives...........................................................................219
		Adjusting the spring-loaded cylinder on intermediate drive unit.............................................220
	Winter Storage Instructions for Combines........................................................................221
Maintenance – Engine................................................................................................223
	Important Maintenance Instructions..............................................................................225
	Maintenance Schedule and Lubricants Chart.......................................................................227
		Maintenance chart...........................................................................................227
		Lubricants chart............................................................................................228
	Maintenance – Engine............................................................................................229
		Overview of engines.........................................................................................229
		Fuel system.................................................................................................231
			Fuel tank...............................................................................................232
			Water trap/fuel pre-filter (option).....................................................................232
			Fuel sediment bowl (not all engines)....................................................................233
			Fuel pre-filter with electric fuel delivery pump........................................................233
			Fuel filter.............................................................................................234
			Bleeding the fuel system (fuel system with manual priming pump).........................................235
			Bleeding a fuel system with electric fuel pump..........................................................236
			Cold weather starting aid Perkins 6.3544 (not for all countries)........................................237
		Checking the engine oil level...............................................................................237
		Engine oil change...........................................................................................237
		Tensioning V-belts..........................................................................................240
			Tensioning the alternator and fan drive belts...........................................................240
	Cooling System..................................................................................................241
		Water drain plugs on the engine block.......................................................................241
		Radiator....................................................................................................242
			Coolant.................................................................................................243
			Overpressure............................................................................................244
			Coolant temperature.....................................................................................244
			Warning signal..........................................................................................245
			Radiator screen.........................................................................................245
			Cleaning rotor..........................................................................................246
			Cleaning the radiator...................................................................................246
	Dry-type Air Cleaner............................................................................................247
		Warning device..............................................................................................247
		Cleaning the air cleaner intake screen (machines with dust extractor unit)..................................247
		Cleaning the air cleaner....................................................................................247
		Cleaning the dry-type air cleaner with dust extractor unit..................................................248
		Removing the main air cleaner cartridge (metal housing version).............................................248
		Installing the main air cleaner cartridge (metal housing version)...........................................249
		Dry-type air cleaner with safety filter cartridge (metal housing version)...................................250
		Cleaning dry-type air cleaner with dust cup (up to combine Serial No. ...)..................................251
			Cleaning dust cup (D) daily.............................................................................252
		Removing the main air cleaner cartridge (plastic housing version)...........................................253
			Removing the main air cleaner cartridge:................................................................253
		Safety cartridge (plastic housing version)..................................................................254
	Electrics.......................................................................................................255
		Battery.....................................................................................................255
		Alternator..................................................................................................256
	Engine Problems, Cause and Remedy...............................................................................257
	Engine Winter Storage...........................................................................................259
		Engine preservation.........................................................................................259
		Returning engine to service.................................................................................259
Lubrication Schedule................................................................................................261
	Lubricants and lubrication instructions.........................................................................263
Index...............................................................................................................275
	INDEX...........................................................................................................277

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CLAAS DOMINATOR 68 S OPERATOR’S MANUAL – PDF DOWNLOAD:

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