CLAAS ENGINE – TATA 497 TCIC BS-III (CEV) WORKSHOP MANUAL – PDF DOWNLOAD

Description

CLAAS ENGINE – TATA 497 TCIC BS-III (CEV) WORKSHOP MANUAL – PDF DOWNLOAD

DESCRIPTION:

CLAAS ENGINE – TATA 497 TCIC BS-III (CEV) WORKSHOP MANUAL – PDF DOWNLOAD

Language :English
Pages :123
Downloadable : Yes
File Type : PDF
Size:5.88 MB
TABLE OF CONTENTS:

CLAAS ENGINE – TATA 497 TCIC BS-III (CEV) WORKSHOP MANUAL – PDF DOWNLOAD

1 General Information 7
11 Technical Specifications 7
12 Fuels, Lubricants and Coolants 8
13 Tightening Torques 11
14 Engine Repair Data 13
15 Special Tools 39
16 Trouble Shooting 41
17 Service and Maintenance details 46
2 On Vehicle Repair 48
21 Storage of Engine 48
22 Preliminary inspection of engine 48
l Loss of Power 48
l Excessive Engine Oil Consumption 49
l Extremely Low Engine Oil Pressure 50
l Mechanical Failures 50
3 Cylinder Block 54
31 Pressure Testing, Inspection and repair of cylinder Block 54
32 Inspection and repair of Cylinder Block 54
l Cylinder Block 54
l Main bearing parent bores 54
l Cylinder boring and honing 55
33 Removal and Installation of Liners 56
34 Cylinder bore machining 56
4 Replacement of oil seal in Timing Gear Housing Cover 58
5 Flywheel/Ring Gear/Crankshaft pulley 60
51 Removal of Flywheel 60
52 Inspection and Repair of Flywheel 60
53 Installation of Flywheel 60
54 Replacement of Starter Ring Gear 61
55 Removal of Crankshaft Pulley 61
56 Installation of Crankshaft Pulley 61
6 Pistons and Connecting Rods 62
61 Removal 62
62 Selection of Pistons and Replacement of Piston rings 63
63 Inspection and Repair of connecting rods 63
64 Installation of pistons and connecting rods 65
CONTENTS
TATA 497 TCIC BS-III (CEV)
3
7 Crankshaft 68
71 Removal of crankshaft 68
72 Inspection and Repair of crankshaft 69
73 Installation of Crankshaft 70
8 Cylinder Head Cover, Adjustment of Valve Clearance 72
81 Cylinder Head Cover Removal and Inspection 72
82 Adjustment of Valve Clearance 72
83 Installation 73
9 Rocker Arm Assembly and Push rods 74
91 Removal and Inspection 74
92 Assembly of Rocker Shaft 75
93 Installation 75
10 Cylinder Head 75
101 Removal 75
102 Pressure Testing of Cylinder Head 79
103 Inspection and Repair 79
104 Installation 80
11 Valves, Valve Guide, Valve Springs, Valve Seats 82
111 Removal of Valves 82
112 Installation of Valves 82
113 Machining of Valve Seats 83
114 Grinding of Valves 84
115 Inspection of Valves 85
116 Removal and Installation of Valve Guides 85
117 Removal of Valve Seat Inserts 86
118 Installation of Valve Seat Inserts 86
12 Camshaft and Injection Timer 87
121 Removal of Camshaft 87
122 Installation of Camshaft 89
123 Disassembly of Injection Timers 91
124 Inspection of Injection Timers 93
125 Assembly of Injection Timer 93
126 Inspection and Repair of Camshaft and Camshaft Bushings 93
13 Valve Timing 95
CONTENTS
SrNo Description
4
TATA 497 TCIC BS-III (CEV)
14 Fuel Injection system (Inline) 96
141 Removal of Fuel Injection Pump 96
142 Installation of Fuel Injection pump and Timing Adjustment 96
143 Schematic Diagram of Fuel System 98
144 Spin-on type fuel filter 99
15 Injectors 100
151 Removal of Injectors 100
152 Installation of Injectors 100
153 Inspection of Injection nozzles 101
154 Disassembly, Repair and Assembly of Nozzle Holder and Injection Nozzle 102
16 Air Compressor 103
161 Removal and Disassemble of compressor assembly from engine 103
162 Inspection and Repair of Air Compressor 104
163 Assembly and Installation of Air Compressor 104
164 Removal, Dismantling and Inspection of Air Compressor Cylinder Head 108
165 Assembly of Air Compressor Cylinder Head 109
17 Turbocharger 110
171 Working principle 110
172 Construction and mode of operation 110
173 Lubrication of turbocharger 110
174 Advantages of Turbocharger 110
175 Maintenance of Turbocharger 111
176 Removal 111
177 Inspection 112
178 Installation 112
179 Checking112
1710 Possible Disturbances in Turbocharged diesel Engine 113
18 Electrical Equipment on Engine 115
181 Removal and Installation of Starter Motor 115
182 Removal and Installation of Alternator 115
19 Engine Lubrication System 117
191 Removal of Oil Cooler 118
192 Pressure Testing of Oil Cooler 118
193 Assembly and Installation of Oil Cooler 119
194 Removal and Installation of Oil Pump 119
195 Inspection and Assembly of Oil Pump122
196 Engine oil and Filter change 123
CONTENTS
SrNo Description
TATA 497 TCIC BS-III (CEV)
5
CONTENTS
SrNo Description
20 Engine Cooling System124
201 Thermostat124
202 Water Pump 125
l Removal of Water Pump 125
l Disassembly of Water Pump125
l Assembly of Water Pump126
l Installation of Water Pump 127
21 EGR System129
211 Disassembly of EGR system 129
212 Assembly of EGR system 129
22 Engine Testing 130
IMAGES PREVIEW OF THE MANUAL:

CLAAS ENGINE – TATA 497 TCIC BS-III (CEV) WORKSHOP MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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