Claas Jaguar 900-830 Profistar Jaguar 900–830 Speedstar Operator’s Manual – PDF DOWNLOAD

Description

Claas Jaguar 900-830 Profistar Jaguar 900–830 Speedstar Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Jaguar 900-830 Profistar Jaguar 900–830 Speedstar Operator’s Manual – PDF DOWNLOAD

How to use this manual :

This Operator’s manual is intended primarily for the machine operator and provides information about the use, the settings and operation of the machine. Provided all instructions regarding maintenance and care of your machine are followed, you can count on many years of reliable service.

• Please have your authorised CLAAS dealer carry out the recommended regular inspections. The neglecting of regular maintenance and proper machine operation result in reduced performance and loss of time. If proper operation and careful maintenance is ensured, your machine which incorporates the latest technology will render you excellent service.
• Separate Operator’s manuals are available for front attachments and hitched trailers. Texts and figures Pictures and graphics apply to all models covered by this manual.
• Differences are highlighted by captions below the figures. In general, texts are short and apply to all models covered by this manual. Differences are highlighted by intermediate headings.

TABLE OF CONTENTS:

Claas Jaguar 900-830 Profistar Jaguar 900–830 Speedstar Operator’s Manual – PDF DOWNLOAD

1 Introduction
11 General Information 17
111 How to use this manual 17
112 Validity of instructions 19
113 Specifications 19
114 Road traffic regulations19
115 Note regarding the electronic engine management 22
116 Notes on the metal detection system 22
117 Note on the stone detector 23
12 Identification plates and identification numbers25
121 Spare parts and technical questions 25
122 Machine identification plate25
123 Chopper unit identification plate 27
124 Engine identification plate Mercedes-Benz OM 502 LA 27
125 Engine identification plate Mercedes-Benz OM 460 LA 28
126 Rear drive axle identification plate 28
2 Sectional view of machine
21 JAGUAR 900-830 Profistar / Speedstar 29
211 Overview of machine front and left side 29
212 Overview of machine rear and right side 30
213 Overview of working units 31
3 Safety precautions
31 General Information 32
311 Important information 32
312 Intended use32
313 Safety and accident prevention regulations33
314 Safety and accident prevention regulations for forage harvesters 34
315 Prior to operation, general 34
316 Additional weights34
317 Transporting passengers 34
318 General driving operations 34
319 Forage harvester driving operations 35
3110 Driving operations on slopes 35
3111 Leaving the machine 35
3112 Front attachments and trailers 36
3113 Forage harvester chopping unit 36
3114 Air conditioner 37
3115 Adjustment and maintenance work 37
3116 Accumulators 38
3117 Antifreeze 38
3118 First aid measures 38
3119 Wheel chocks 39
3120 Fire extinguisher 39
3121 Battery isolating switch40
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3122 Danger of injury due to escaping hydraulic liquid 40
3123 Compressed-air brake system testing instructions 41
3124 Loading and tying down the machine43
32 Safety rules 44
321 Identification of warning and danger signs44
33 Safety decals45
331 General information on safety decals45
332 Operator’s platform 46
333 Feeder49
334 Machine components 51
335 Hydraulic system53
336 Engine53
337 Discharge 54
4 Specifications
41 JAGUAR 900 / 890 / 870 / 850 / 830 Speedstar – TYPE 49356
411 General information 56
412 Dimensions56
413 Weights 58
414 Operator’s platform 59
415 Electrical system59
416 Feeder59
417 Chassis 59
418 Engine61
419 Chopping 62
4110 Discharge 62
4111 Central lubrication system 62
42 JAGUAR 900 / 890 / 870 / 850 / 830 Profistar – TYPE 493 63
421 General information 63
422 Dimensions63
423 Weights 65
424 Operator’s platform 66
425 Electrical system66
426 Feeder66
427 Chassis 66
428 Engine68
429 Chopping 69
4210 Discharge 69
4211 Central lubrication system 69
5 Prior to initial operation
51 General Information 70
511 Initial operation check list 70
512 Loading and tying down the machine71
52 Driver’s console 73
521 Installing the headlights 73
522 Adjusting the drive lights 73
523 Installing the work lights 74
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524 Installing the outside mirror74
525 Installing the side view mirror (accessory) 75
526 Installing the warning beacons 75
527 Connecting the side window windscreen washer75
528 Installing the fan / air conditioner fuse76
53 Feeder 77
531 Removing the transport safety screw 77
54 Machine components 78
541 Removing the cover plate on machine top 78
542 Installing the trailer hitch (accessories) 78
55 Discharge 79
551 Converting the upper discharge chute from transport to working position 79
56 Central lubrication system 81
561 Filling the lubricant reservoir of central lubrication system 81
6 Prior to each operation
61 General Information 83
611 Check list for daily operation 83
62 Operator’s platform 85
621 Adjusting the side view mirror (accessory) 85
63 Chassis 86
631 Rear axle overview 86
632 Adjusting the rear axle (000 769 250 0) track width 87
64 Machine components 90
641 Additional weights90
642 Additional equipment from other suppliers 90
643 Silage additive 90
7 Overview of controls
71 Driver’s console 91
711 Operator’s platform overview 91
712 Switch console 92
713 Overview of monitors 94
714 Cab roof overview 95
715 Vehicle information unit 95
716 Multifunction handle 96
717 Ground speed control lever96
718 Adjusting the steering column 97
719 Multifunction switch 98
7110 Driver’s seat, mechanical suspension (option) 99
7111 Driver’s seat, air suspension (option)100
7112 Automatic air conditioner 100
7113 Switching on the automatic air conditioner101
7114 Automatic cab temperature adjustment 101
7115 Manual cab temperature adjustment101
7116 Adjusting the air conditioner air flow 102
7117 Dehumidifying the cab windowpane 103
7118 Displaying the outside temperature 103
7119 Converting the temperature display to °Fahrenheit 103
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7120 Opening the cab roof104
7121 Closing the cab roof 104
7122 Windscreen washer container of front windscreen 105
7123 Windscreen washer container of side windows105
7124 Operator’s platform sockets 106
7125 Operator’s platform controls 106
7126 Access ladder 107
7127 Opening the central terminal compartment 107
7128 Closing the central terminal compartment108
7129 Central terminal compartment 108
7130 Adjusting the ground speed control lever operating smoothness 113
72 Chassis114
721 CLAAS 4-Trac system (option)114
73 Machine components115
731 Tool box 115
732 Work lights and headlights115
733 Socket 12 Volt 116
74 Engine 117
741 Ignition switch 117
742 Diesel engine speed117
743 Start diesel engine 117
744 Stopping the diesel engine119
75 Brake system 120
751 Foot brake120
752 Parking brake 121
8 Mounting/dismounting the front attachment and the trailer
81 Front attachment122
811 Adjusting the machine hydraulics to the front attachment122
812 Connecting the central lubrication system to the front attachment 124
82 Trailer 125
821 Unhitching the trailer125
822 Hitching the trailer 126
823 Hitching a trailer with compressed-air brake (accessory)127
824 Unhitching a trailer with compressed-air brake (accessory) 129
9 Driving and transportation
91 General Information 130
911 Preparing road travel130
912 Preparing fieldwork 133
913 Steering 135
914 Parking the machine136
915 Manoeuvring the machine136
916 Driving behaviour 137
917 Towing the machine 137
92 Driver’s console 139
921 Adjusting the mechanically suspended driver’s seat (option) 139
922 Adjusting the air suspended driver’s seat (option) 142
923 Shifting gears 145
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93 Chassis146
931 Activating the CLAAS 4-Trac system (option) 146
932 Deactivating the CLAAS 4-Trac system (option) 146
94 Hydraulic system147
941 Pitching dampening 147
942 Learning pitching dampening 147
943 Switching on the pitching dampening148
95 Engine 149
951 Diesel engine speed control during road travel (electro-hydraulic) 149
952 Diesel engine speed control during fieldwork (electro-hydraulic) 149
96 Brake system 150
961 Testing the brake pressure switch 150
962 Applying the parking brake150
963 Releasing the parking brake 150
964 Braking the machine using the multifunction lever 151
965 Braking the machine using the foot brake151
966 Compressed-air brake system (accessory) frost protection pump 152
967 Activating the compressed-air brake system (accessory) frost protection pump 152
968 Deactivating the compressed-air brake system (accessory) frost protection pump 152
10 Fieldwork settings
101 General warnings153
102 Feeder 154
1021 Fitting the bottom plate 154
103 Chopping 155
1031 Chopper knife 155
1032 Shear bar 155
1033 Half-section knife (grass) 155
1034 Installing the knife carrier protection (accessory) 156
1035 Reducing the number of chopper knives 157
1036 Fitting the chopper knife micro rasp system (accessory) 159
1037 Chopper bottom plate (option) 161
1038 Manual pre-setting of length of cut 162
1039 Adjusting the chopper bottom plate 163
104 Corn cracker165
1041 Putting the corn cracker (option) out of operation 165
1042 Installing the filler housing (option) 168
1043 Installing the corn cracker (option) 168
11 CIS operation
111 General Information 172
1111 Functions and displays 172
1112 Prior to initial commissioning 172
112 Driver’s console 173
1121 Overview – status displays A 173
1122 Overview – monitor section B 175
1123 Overview – key portion C 177
1124 Display of functions / operating data178
1125 Changing values178
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1126 Displaying and setting the time178
1127 Displaying the total working hours (CIS with fieldwork computer) 179
1128 Displaying/resetting the working hours daily total (CIS with fieldwork computer) 179
1129 Display of operating hours179
11210Displaying/resetting the daily area (CIS with fieldwork computer) 180
11211 Displaying the rate of work (CIS with fieldwork computer) 180
11212Displaying the total area (CIS with fieldwork computer) 181
11213Displaying the next service interval due / Time overdue
(CIS with fieldwork computer) 181
11214Confirming the service carried out (CIS with fieldwork computer) 182
11215Defining the impulses/100 m 182
11216Defining the impulses/100 m by a calibration run 182
11217Defining the impulses/100 m by entering values directly 183
11218Setting the unit 183
11219Saving the working position (CIS with fieldwork computer) 184
11220Setting the working width (CIS with fieldwork computer) 184
11221Setting the front attachment partition (CIS with fieldwork computer)185
11222Setting the front attachment partial width (CIS with fieldwork computer) 186
11223 Learning the ground speed control lever 187
11224Setting the driving strategy 188
113 Feeder 189
1131 Metal detector sensitivity adjustment189
1132 Monitoring the pressure of the lift cylinder in connection
with the ground pressure control 189
1133 Monitoring the height of the front attachment /
pre-set cutting height setting control190
1134 Learning the end stops of the Contour system190
1135 Checking the front attachment height potentiometer191
1136 Setting the potentiometer front attachment height 192
1137 Feed stops193
114 Chassis194
1141 Learning the Autopilot system 194
115 Various machine components 196
1151 Setting the silaging agent system dosing (from serial no ) 196
116 Engine 197
1161 Displaying the engine load drop 197
1162 Engine speed display197
1163 Setting the working speed198
1164 Fuel consumption display (accessory) 199
117 Chopping 200
1171 Adjusting the length of cut200
1172 Setting the number of chopper knives 201
1173 Automatic sharpening and shear bar adjustment 201
1174 Setting the number of sharpening cycles 202
1175 Sharpening memory function 203
1176 Setting the time interval until the next sharpening operation 203
1177 Monitoring the time until the next sharpening operation 204
1178 Switching on automatic sharpening 205
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1179 Automatic sharpening monitoring 206
11710Resetting the total sharpening cycles208
11711 Setting the shear bar clearance209
11712Switching on the automatic shear bar feature 210
11713Monitoring the automatic shear bar feature 211
11714Resetting the remaining knife service life 212
11715Setting the shear bar basic adjustment 213
11716Checking the automatic sharpening and shear bar sensors 216
118 Corn cracker218
1181 Displaying the cracker roller gap (option) 218
1182 Programming the cracker roller gap (option) 218
119 Discharge 219
1191 Learning the upper discharge chute end stops219
12 Fieldwork
121 General warnings220
122 Driver’s console 221
1221 Cutting height control221
1222 Saving the cutting height 222
1223 Saving the ground pressure 223
1224 Activating the cutting height control 224
1225 Deactivating the cutting height control 225
123 Feeder 226
1231 Engaging the feeder unit 226
1232 Metal detector has detected metal 227
1233 Activating the stone detector (accessory)228
1234 Deactivating the stone detector (accessory) 228
1235 Reversing 229
1236 Activating reversing 229
124 Chassis230
1241 CLAAS Autopilot (accessory) 230
1242 Activating CLAAS Autopilot (accessory) 230
1243 Deactivating CLAAS Autopilot (accessory) 231
1244 Adjusting the CLAAS Autopilot (accessory) centre offset 232
1245 Adjusting the laser pilot (accessory) 232
125 Machine components 233
1251 Silage additive pump233
1252 Switching on the silage additive system 233
1253 Switching off the silage additive system 234
1254 Silage additive tank 234
1255 Silage additive system dosing nozzle235
1256 Selecting the silage additive system dosing nozzle 235
1257 CLAAS ACTISILER silaging agent system (accessory) – Overview of controls236
1258 Switching on the CLAAS ACTISILER silaging agent system (accessory)237
1259 Operating the CLAAS ACTISILER silaging agent system (accessory) 238
12510CLAAS ACTISILER silaging agent system (accessory)
Setting the calibration value 240
12511Switching off the CLAAS ACTISILER silaging agent system (accessory)241
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12512Topping up the CLAAS ACTISILER silaging agent system (accessory) 241
12513Draining the CLAAS ACTISILER silaging agent system (accessory) 242
126 Engine 244
1261 Filling up the machine 244
127 Chopping 245
1271 Switching on the chopper unit 245
1272 Stopping the chopper unit245
1273 Sharpening the cutting cylinder knives 246
1274 Adjusting the sharpening stone manually247
1275 Sharpening stone special tool 249
128 Corn cracker250
1281 Corn cracker (option)250
1282 Adjusting the corn cracker gap electrically (option) 250
1283 Adjusting the corn cracker gap mechanically (option) 251
129 Discharge 252
1291 Discharge accelerator 252
1292 Upper discharge chute 252
1293 Raising the upper discharge chute 252
1294 Swivelling the upper discharge chute 253
1295 Lowering the upper discharge chute253
1296 Activating the automatic upper discharge chute swivel control (accessory) 253
1297 Saving the upper discharge chute automatic swivel control (accessory)
swivel position 254
13 Faults and remedies
131 General warnings256
132 General Information 257
1321 Hydraulic system 257
1322 Electrical system 258
1323 Air conditioner 259
1324 Protective guards 260
1325 Spare parts 260
1326 Unbalance260
1327 Welding work on the forage harvester 261
1328 Putting the machine out of action 263
1329 Jack up the machine263
133 Operator’s platform 264
1331 Automatic air conditioner fault code table264
1332 Air conditioner faults and remedies 265
1333 CIS alarm types267
1334 CIS Fault code table268
134 Chassis287
1341 Faults and remedies of CLAAS Autopilot287
1342 Putting the shifter rail lock hydraulic cylinder out of operation 289
135 Power output / drives290
1351 Reversing process fault 290
136 Machine components291
1361 Problems and remedies of CLAAS ACTISILER 291
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137 Engine 292
1371 Coolant temperature display lights up 292
1372 Diesel engine fault 293
138 Corn cracker294
1381 Manually adjusting the corn cracker (option) with electrical gap adjustment 294
139 Central lubrication system 295
1391 Central lubrication system faults and remedies295
14 Maintenance
141 General warnings299
142 General Information 300
1421 Cleaning the engine compartment and hazard areas300
1422 Belts 300
1423 Variable-speed drives300
1424 Bolts 300
1425 Lubrication300
1426 Brakes 301
1427 Wheels / tyres 302
1428 Hydraulic system 302
1429 Electrical system 303
14210Air conditioner 305
14211Coolant 305
14212Protective guards 306
14213Spare parts306
14214Unbalance306
14215Putting the machine out of action 306
14216Jack up the machine307
14217Winter storage of the forage harvester 307
143 Maintenance schedule309
1431 Service intervals309
144 Lubricants chart 313
1441 Lubricants 313
145 Driver’s console 316
1451 Cleaning / changing the cab air filter316
1452 Cleaning the cab roof units 316
1453 Cleaning the air conditioner condenser 318
1454 Checking the air conditioner refrigerant level 318
1455 Putting the air conditioner into operation 319
1456 Checking the fire extinguisher 319
146 Electrical system320
1461 Checking the battery electrolyte level320
147 Feeder 322
1471 Folding down the feeder 322
1472 Removing the feeder325
1473 Fitting the feeder 328
1474 Adjusting the bottom feed roller scraper 330
1475 Setting the feed rollers brake 332
1476 Adjusting the feed roller springs333
1477 Checking the top rollers gearbox oil level 334
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1478 Draining the top rollers gearbox oil 335
1479 Topping up the top rollers gearbox oil 336
14710Checking the feeder gearbox oil level 337
14711Draining the oil from the feeder gearbox 337
14712Topping up oil into the feeder gearbox 338
148 Drives 339
1481 Relieving the tension of chopper unit belt339
1482 Removing the chopper unit belt339
1483 Installing the chopper unit belt 341
1484 Adjusting the chopper unit belt344
1485 Removing the fan drive belt 344
1486 Installing the fan drive belt345
1487 Adjusting the fan drive belt 345
1488 Removing the corn cracker (option) belt 346
1489 Installing the corn cracker (option) belt 346
14810Adjusting the corn cracker (option) belt 347
14811Removing the front attachment drive belt348
14812Installing the front attachment drive belt 348
14813Removing the feeder hydrostatic motor belt 349
14814Installing the feeder hydrostatic motor belt 350
14815Adjusting the feeder hydrostatic motor belt 351
149 Chassis352
1491 Checking the wheel nuts tightening torque 352
1492 Cleaning the surroundings of the drive axle manual gearbox 352
1493 Checking the drive axle gearbox oil level353
1494 Draining the oil from the drive axle gearbox 353
1495 Topping up oil in the drive axle gearbox 354
1496 Checking the axle drive oil level 355
1497 Draining the axle drive oil355
1498 Topping up the axle drive oil 356
1499 Checking the rear drive axle (option) differential oil level357
14910Draining the oil from the rear drive axle (option) differential 357
14911Topping up oil in the rear drive axle (option) differential 358
14912Checking the rear drive axle (option) final drive oil level 359
14913Draining the oil from the rear drive axle (option) final drive 359
14914Topping up oil in the rear drive axle (option) final drive 360
14915Checking the rear drive axle (option) drive gearbox oil level 361
14916Draining the oil from the rear drive axle (option) drive gearbox361
14917Topping up oil in the rear drive axle (option) drive gearbox 362
1410Machine components363
14101Side panel363
14102Flushing the silage additive system 363
14103Cleaning the silage additive system nozzle 364
14104Cleaning the silage additive system filter 365
14105Winter storage of silage additive system 365
14106Flushing the CLAAS ACTISILER silaging agent system (accessory) 367
14107Servicing the CLAAS ACTISILER silaging agent system (accessory) 369
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14108Compressed-air cleaning system 370
14109Checking the compressed-air cleaning system drain valve 372
141010Checking the compressed-air cleaning system accumulator 372
141011Checking the compressed-air cleaning system pressure controller373
141012Checking the compressed-air cleaning system safety valve 374
1411Hydraulic system375
14111Relieving the accumulator pressure 375
14112Checking the hydraulic tank oil level375
14113Draining the oil from the hydraulic tank 376
14114Topping up the hydraulic tank oil 377
14115Replacing the hydraulic tank return filter 378
14116Draining the oil from the hydrostatic motor378
14117Replacing the hydrostatic pump oil filter 379
14118Cleaning the surroundings of hydrostatic pump and hydrostatic motor 380
1412Engine 381
14121Engine overview Mercedes-Benz OM 502 LA 381
14122Engine overview Mercedes-Benz OM 460 LA 381
14123Overview of cooling units 382
14124Cleaning the diesel engine surroundings 383
14125Checking the diesel engine oil level 383
14126Changing the diesel engine oil 384
14127Replacing the diesel engine oil filter 386
14128Topping up oil in the diesel engine 387
14129Replacing the diesel engine vent filter 388
141210Checking the transfer gearbox oil level 389
141211Draining the oil from the transfer gearbox389
141212Topping up oil in the transfer gearbox 390
141213Checking the fan gearbox oil level 391
141214Draining the fan gearbox oil 391
141215Topping up fan gearbox oil 392
141216Draining fuel from the fuel tank393
141217Cleaning the fuel sediment bowl filter 394
141218Replacing the fuel filter 394
141219Changing the fuel pre-filter 395
141220Bleed fuel system 396
141221Draining coolant from the water radiator 396
141222Checking the radiator coolant level 397
141223Topping up coolant 398
141224Identify the coolant type 399
141225Coolant mixing ratio399
141226Changing the coolant 400
141227Cleaning the cooling unit402
141228Cleaning air filter suction screen 402
141229Retightening the air intake tube clamps 403
141230Cleaning / changing the diesel engine air filter403
141231Replacing the diesel engine air filter safety filter cartridge 406
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1413Chopping 407
14131Arresting the cutting cylinder 407
14132Adjusting the chopper knives 408
14133Replacing the chopper knives 410
14134Retightening the chopper knives bolts 412
14135Replacing the shear bar 414
1414Corn cracker 415
14141Checking the corn cracker (option) gap dimension 415
14142Adjusting the corn cracker (option) gap dimension 416
14143Venting the corn cracker (option) hydraulic system 417
14144Cleaning the corn cracker (option) 419
14145Checking the corn cracker (option) rollers419
14146Greasing the corn cracker (option) manually 420
1415Discharge 421
14151Cleaning the discharge chute 421
14152Cleaning the discharge space 421
14153Replacing the discharge accelerator thrower bar 421
14154Readjusting the discharge accelerator paddle wheel 422
14155Upper discharge chute wear plates 424
14156Adjusting the upper discharge chute safety device 425
1416Brake system 426
14161Cleaning the brake environment 426
14162Checking / refilling brake fluid 426
14163Topping up the compressed-air brake system (accessory)
frost protection pump container427
14164Checking the compressed-air brake system (accessory) drain valve 428
1417Central lubrication system429
14171Central lubrication system429
14172Central lubrication system pressure switch 430
14173Filling the central lubrication system container430
14174Switching on the central lubrication system manually 432
14175Manual greasing using the central lubrication system 433
15 Lubrication chart
151 Lubrication points 434
1511 General warnings 434
1512 Lubricants434
1513 Greasing cycles435
1514 Lubrication points – 10 h on the left 437
1515 Lubrication points – 10 h on the right438
1516 Lubrication points – 50 h on the left 439
1517 Lubrication points – 50 h on the right441
1518 Lubrication points – 100 h on the left443
1519 Lubrication points – 100 h on the right 444
15110Lubrication points – 250 h on the left445
15111 Lubrication points – 500 h on the left447
15112Lubrication points – 500 h on the right 448

IMAGES PREVIEW OF THE MANUAL:

CLAAS JAGUAR 900-830 PROFISTAR JAGUAR 900–830 SPEEDSTAR OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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