CLAAS JAGUAR 900 – 830 Profistar JAGUAR 900 – 830 Speedstar Type 493 operator’s manual – PDF DOWNLOAD

Description

CLAAS JAGUAR 900 – 830 Profistar JAGUAR 900 – 830 Speedstar Type 493 operator’s manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS JAGUAR 900 – 830 Profistar JAGUAR 900 – 830 Speedstar Type 493 operator’s manual – PDF DOWNLOAD

Introduction
1.1 General Information
1.1.1 How to use this manual

• The present Operator’s Manual is primarily intended for the machine operator and contains information on using, setting and operating the machine.
• In general, texts and pictures apply to all machine models covered by this manual. Changes have been pointed out by captions and text notes.
• The chapters are subdivided into the respective subassemblies of the machine. Provided all instructions regarding maintenance and care of your machine are followed, you can count on many years of reliable service. Please have your authorised CLAAS dealer carry out the recommended regular inspections.
• The neglecting of regular maintenance and proper machine operation lead to reduced performance and loss of time.
• If proper operation and careful maintenance is ensured, your machine which incorporates many years of experience and the latest harvesting equipment technology will render you excellent service. Front attachments and trailed implements come with a separate Operator’s Manual.

Safety precautions
3.1 General Information

Before putting the machine into operation, read the Operator’s Manual and follow the safety precautions.

3.1.1 Operational safety

• The instructions contained in this operator’s manual should be carefully read and observed by all persons involved with the operation, maintenance and inspection of this header device in order to prevent accidents. Pay particular attention to the sections “Safety Rules” and “Prior to operation”.
• The use of spare parts, accessories and auxiliary equipment that are not original CLAAS products and have not specifically been tested and approved by CLAAS, can change the specified design characteristics of the CLAAS combine or detract from its functional performance, with a possible adverse effect on the active and/or passive operational safety and on its
• occupational safety standards (accident prevention). CLAAS is in no way liable for any damage or personal injury caused as a result of the use of other than original or approved CLAAS parts, accessories and auxiliary equipment.

3.1.2 Intended use

• Both the front attachment and the machine are designed solely for use in customary agricultural operations (intended use). Use in any other way is considered as contrary to the intended use. The manufacturer accepts no liability for any damage or injury resulting from this misuse and these risks must be born solely by the user.
• Compliance and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements for the intended use.
• This front attachment and the machine may be operated, serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules.
• The accident prevention regulations, all other generally recognised regulations on safety and occupational medicine and the road traffic regulations must be observed at all times.
• Any arbitrary modifications carried out on the front attachment and on the machine will relieve the manufacturer of all liability for any resulting damage or injury.

TABLE OF CONTENTS:

CLAAS JAGUAR 900 – 830 Profistar JAGUAR 900 – 830 Speedstar Type 493 operator’s manual – PDF DOWNLOAD

1 Introduction
11 General Information 16
111 How to use this manual 16
112 Validity of instructions 17
113 Specifications 17
114 Road traffic regulations 17
115 Notes on the metal detection system 20
12 Identification plates and identification numbers 21
121 Spare parts and technical questions 21
122 Machine identification plate 21
123 Chopper unit identification plate 23
124 Daimler Chrysler OM 502 LA engine identification plate 23
125 Daimler Chrysler OM 460 LA engine identification plate 24
126 Rear drive axle identification plate 24
2 Sectional view of machine
21 JAGUAR 900-830 Profistar / Speedstar 25
211 Overview of machine front and left side 25
212 Overview of machine rear and right side 26
3 Safety precautions
31 General Information 27
311 Operational safety 27
312 Intended use 27
313 Safety and accident prevention regulations 28
314 Prior to operation 28
315 Additional weights 29
316 Transporting passengers 29
317 General driving operations 29
318 Forage harvester driving operations 30
319 Driving operations on slopes 30
3110 Leaving the machine 30
3111 Front attachments and trailers 30
3112 Forage harvester chopping unit 31
3113 Air conditioner 31
3114 Adjustment and maintenance work 32
3115 Accumulator 32
3116 Antifreeze 33
3117 Forage harvester sound pressure level 33
3118 First aid measures 33
3119 Wheel chocks 34
3120 Fire extinguisher 34
3121 Battery isolating switch 35
3122 Danger of injury due to escaping hydraulic liquid 35
3123 Compressed-air brake system testing instructions 36
32 Safety rules 38
321 Identification of warning and danger signs 38
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33 Safety decals 39
331 General information on safety decals 39
332 Operator’s platform 40
333 Feeder 43
334 Machine components 45
335 Hydraulic system 46
336 Engine 47
337 Discharge 47
4 Specifications
41 JAGUAR 900 / 890 / 870 / 850 / 830 Speedstar – TYPE 493 49
411 General information 49
412 Dimensions 49
413 Weights 51
414 Electrical system 52
415 Feeder 52
416 Chassis 52
417 Engine 53
418 Chopping 54
419 Discharge 55
4110 Central lubrication system 55
42 JAGUAR 900 / 890 / 870 / 850 / 830 Profistar – TYPE 493 56
421 General information 56
422 Dimensions 56
423 Weights 58
424 Electrical system 59
425 Feeder 59
426 Chassis 59
427 Engine 60
428 Chopping 61
429 Discharge 62
4210 Central lubrication system 62
5 Before initial operation
51 General Information 63
511 Check list for initial operation 63
52 Driver’s console 65
521 Installing the headlights 65
522 Adjusting the headlights 65
523 Installing the work lights 66
524 Installing the outside mirror 66
525 Installing the side view mirror (accessory) 67
526 Installing the warning beacons 67
527 Connecting the side window windscreen washer 67
53 Feeder 68
531 Removing the transport safety screw 68
54 Machine components 69
541 Removing the cover plate on machine top 69
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55 Discharge 70
551 Converting the upper discharge chute from transport to working position 70
56 Central lubrication system 72
561 Filling the lubricant reservoir of central lubrication system 72
6 Prior to any commissioning
61 General Information 74
611 Check list for daily commissioning 74
62 Operator’s platform 76
621 Adjusting the side view mirror (accessory) 76
63 Chassis 77
631 Rear axle overview 77
632 Adjusting the rear axle (000 769 250 0) track width 78
64 Machine components 80
641 Additional weights 80
642 Additional equipment from other suppliers 80
643 Silage additive 80
7 Overview of controls
71 Driver’s console 82
711 Operator’s platform overview 82
712 Switch console 83
713 Overview of monitors 85
714 Cab roof overview 85
715 Vehicle information unit 86
716 Multi-function handle 86
717 Ground speed control lever 87
718 Adjusting the steering column 87
719 Multi-function switch 88
7110 Driver’s seat, mechanical suspension (option) 89
7111 Driver’s seat, air suspension (option) 90
7112 Automatic air conditioner 90
7113 Switching on the automatic air conditioner 91
7114 Automatic cab temperature adjustment 91
7115 Manual cab temperature adjustment 91
7116 Adjusting the air conditioner air flow 92
7117 Dehumidifying the cab windowpane 93
7118 Displaying the outside temperature 93
7119 Converting the temperature display to °Fahrenheit 93
7120 Opening the cab roof 94
7121 Closing the cab roof 94
7122 Windscreen washer container of front windscreen 95
7123 Windscreen washer container of side windows 95
7124 Operator’s platform sockets 96
7125 Operator’s platform controls 96
7126 Access ladder 97
7127 Opening the central terminal compartment 97
7128 Closing the central terminal compartment 98
7129 Central terminal compartment 98
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7130 Adjusting the ground speed control lever operating smoothness 102
72 Chassis 104
721 CLAAS 4-Trac system (option) 104
73 Machine components 105
731 Tool box 105
732 Work lights and headlights 105
733 Socket 12 Volt 106
74 Engine 107
741 Ignition switch 107
742 Diesel engine speed 107
743 Start diesel engine 107
744 Stopping the diesel engine 109
75 Brake system 110
751 Foot brake 110
752 Parking brake 111
8 Mounting/dismounting the front attachment and the trailer
81 Hydraulic system 112
811 Adjusting the machine hydraulic system to the front attachment 112
82 Brake system 114
821 Hitching a trailer with compressed-air brake (accessory) 114
822 Unhitching a trailer with compressed-air brake (accessory) 115
83 Central lubrication system 116
831 Connecting the central lubrication system to the front attachment 116
9 Driving and transportation
91 General Information 117
911 Preparing road travel 117
912 Preparing fieldwork 119
913 Steering 122
914 Parking the machine 122
915 Manoeuvring the machine 122
916 Driving behaviour 123
917 Towing the machine 123
92 Driver’s console 125
921 Adjusting the mechanically suspended driver’s seat (option) 125
922 Adjusting the air suspended driver’s seat (option) 127
923 Shifting gears 131
93 Chassis 132
931 Activating the CLAAS 4-Trac system (option) 132
932 Deactivating the CLAAS 4-Trac system (option) 132
94 Hydraulic system 133
941 Pitching dampening 133
942 Learning pitching dampening 133
943 Switching on the pitching dampening 134
95 Engine 135
951 Diesel engine speed control during road travel (electro-hydraulic) 135
952 Diesel engine speed control during fieldwork (electro-hydraulic) 135
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96 Brake system 136
961 Testing the brake pressure switch 136
962 Applying the parking brake 136
963 Releasing the parking brake 136
964 Braking the machine using the multifunction lever 137
965 Braking the machine using the foot brake 137
966 Compressed-air brake system (accessory) frost protection pump 138
967 Activating the compressed-air brake system (accessory) frost protection pump 138
968 Deactivating the compressed-air brake system (accessory) frost protection pump 138
10 Fieldwork settings
101 General warnings 139
102 Feeder 140
1021 Fitting the bottom plate 140
103 Chopping 141
1031 Installing the knife carrier protection (accessory) 141
1032 Reducing the number of chopper knives 141
1033 Mounting the chopper knife micro rasp bar system (accessory) 142
1034 Chopper bottom plate (option) 145
1035 Manual length of cut pre-setting 146
1036 Adjusting the chopper bottom plate 146
104 Corn cracker 149
1041 Putting the corn cracker (option) out of operation 149
1042 Installing the filler housing (option) 151
1043 Installing the corn cracker (option) 152
11 CIS operation
111 General Information 156
1111 Functions and displays 156
1112 Prior to initial commissioning 156
112 Driver’s console 157
1121 Overview – status displays A 157
1122 Overview – monitor section B 159
1123 Overview – key portion C 161
1124 Display of functions / operating data 162
1125 Changing values 162
1126 Displaying and setting the time 162
1127 Displaying the total working hours (CIS with fieldwork computer) 163
1128 Displaying/resetting the working hours daily total (CIS with fieldwork computer) 163
1129 Display of operating hours 163
11210Displaying/resetting the daily area (CIS with fieldwork computer) 164
11211 Displaying the rate of work (CIS with fieldwork computer) 164
11212Displaying the total area (CIS with fieldwork computer) 165
11213Displaying the next service interval due / Time overdue (CIS with fieldwork computer) 165
11214Confirming the service carried out (CIS with fieldwork computer) 166
11215Defining the pulses/100 m 166
11216Defining the pulses/100 m by a calibration run 166
11217Defining the pulses/100 m by entering values directly 167
11218Setting the unit 167
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11219Saving the working position (CIS with fieldwork computer) 168
11220Setting the working width (CIS with fieldwork computer) 168
11221Setting the front attachment partition (CIS with fieldwork computer) 169
11222Setting the front attachment partial width (CIS with fieldwork computer) 170
11223 Learning the ground speed control lever 171
11224Setting the driving strategy 172
113 Feeder 174
1131 Metal detector sensitivity adjustment 174
1132 Monitoring the pressure of the lift cylinder in connection with
the ground pressure control 174
1133 Monitoring the height of the front attachment / pre-set cutting height setting control 175
1134 Learning the limit stops of the Contour system 175
1135 Checking the front attachment height potentiometer 176
1136 Setting the potentiometer front attachment height 177
1137 Feed stops 178
114 Chassis 179
1141 Learning the Autopilot system 179
115 Engine 181
1151 Displaying the engine load drop 181
1152 Engine speed display 181
1153 Setting the working speed 181
1154 Fuel consumption display (accessory) 183
116 Chopping 184
1161 Adjusting the length of cut 184
1162 Adjusting the number of knives 184
1163 Automatic sharpening and shear bar adjustment 184
1164 Setting the number of sharpening cycles 185
1165 Sharpening memory function 186
1166 Setting the time interval until the next sharpening operation 186
1167 Monitoring the time until the next sharpening operation 187
1168 Switching on automatic sharpening 188
1169 Automatic sharpening monitoring 189
11610Resetting the total sharpening cycles 191
11611 Setting the shear bar clearance 192
11612Switching on the automatic shear bar feature 193
11613Monitoring the automatic shear bar feature 194
11614Resetting the residual knife condition 195
11615Setting the shear bar basic adjustment 195
11616Checking the automatic sharpening and shear bar sensors 198
117 Corn cracker 200
1171 Displaying the cracker roller gap (option) 200
1172 Programming the cracker roller gap (option) 200
118 Discharge 202
1181 Learning the upper discharge chute limit stops 202
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12 Fieldwork
121 General warnings 203
122 Driver’s console 204
1221 Cutting height control 204
1222 Saving the cutting height 205
1223 Saving the ground pressure 206
1224 Activating the cutting height control 207
1225 Deactivating the cutting height control 208
123 Feeder 209
1231 Engaging the feeder unit 209
1232 Metal detection system 210
1233 Activating the stone detector (accessory) 210
1234 Deactivating the stone detector (accessory) 211
1235 Reversing 211
1236 Activating reversing 211
124 Chassis 212
1241 CLAAS Autopilot (accessory) 212
1242 Activating CLAAS Autopilot (accessory) 212
1243 Deactivating CLAAS Autopilot (accessory) 213
1244 Adjusting the CLAAS Autopilot (accessory) centre offset 213
125 Machine components 214
1251 Silage additive pump 214
1252 Switching on the silage additive system 214
1253 Switching off the silage additive system 215
1254 Silage additive tank 215
1255 Silage additive system dosing nozzle 216
1256 Selecting the silage additive system dosing nozzle 216
126 Engine 217
1261 Filling up the machine 217
127 Chopping 218
1271 Switching on the chopper unit 218
1272 Stopping the chopper unit 218
1273 Cutting cylinder knives 218
1274 Sharpening the cutting cylinder knives 219
1275 Shear bar 220
1276 Adjusting the sharpening stone manually 220
1277 Sharpening stone special tool 222
128 Corn cracker 223
1281 Corn cracker (option) 223
1282 Adjusting the corn cracker gap electrically (option) 223
1283 Adjusting the corn cracker gap mechanically (option) 224
129 Discharge 225
1291 Discharge accelerator 225
1292 Upper discharge chute 225
1293 Raising the upper discharge chute 225
1294 Swivelling the upper discharge chute 226
1295 Lowering the upper discharge chute 226
1296 Activating the automatic upper discharge chute swivel control (accessory) 226
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1297 Saving the upper discharge chute automatic swivel control (accessory) swivel position 227
13 Faults and remedies
131 Operator’s platform 229
1311 Automatic air conditioner fault code table 229
1312 Air conditioner faults and remedies 229
1313 CIS alarm types 231
1314 CIS Fault code table 233
132 Chassis 252
1321 Faults and remedies of CLAAS Autopilot 252
1322 Putting the shifter rail lock hydraulic cylinder out of operation 253
133 Engine 255
1331 Coolant temperature display lights up 255
134 Corn cracker 256
1341 Manually adjusting the corn cracker (option) with electrical gap adjustment 256
135 Central lubrication system 257
1351 Central lubrication system faults and remedies 257
14 Maintenance
141 General warnings 261
142 General Information 262
1421 Front attachment 262
1422 Cleaning the engine compartment and hazard areas 262
1423 Belts 262
1424 Variable-speed drives 262
1425 Bolts 262
1426 Lubrication 262
1427 Brakes 263
1428 Wheels / tyres 264
1429 Hydraulic system 264
14210Electrical system 265
14211Air conditioner 267
14212Protective guards 268
14213Spare parts 268
14214Unbalance 268
14215Welding work on the forage harvester 268
14216Putting the machine out of action 270
14217Jack up the machine 270
14218Winter storage of the forage harvester 271
14219Coolant 272
143 Maintenance schedule 273
1431 Service intervals 273
144 Lubricants chart 276
1441 Lubricants 276
145 Driver’s console 279
1451 Cleaning the cab air filter 279
1452 Cleaning the air conditioner condenser 279
1453 Checking the air conditioner coolant level 279
1454 Checking the fire extinguisher 280
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146 Electrical system 281
1461 Checking the battery electrolyte level 281
147 Feeder 282
1471 Folding down the feeder 282
1472 Removing the feeder 285
1473 Fitting the feeder 288
1474 Adjusting the bottom feed roller scraper 290
1475 Adjusting the feed roller brake 291
1476 Checking the top rollers gearbox oil level 292
1477 Draining the top rollers gearbox oil 292
1478 Topping up the top rollers gearbox oil 293
1479 Checking the feeder gearbox oil level 294
14710Draining the oil from the feeder gearbox 294
14711Topping up oil into the feeder gearbox 295
148 Drives 297
1481 Adjusting the chopper unit belt 297
1482 Relieving the tension of chopper unit belt 297
1483 Removing the chopper unit belt 298
1484 Installing the chopper unit belt 299
1485 Removing the fan belt 302
1486 Adjusting the fan belt 303
1487 Installing the fan belt 303
1488 Removing the corn cracker (option) belt 304
1489 Adjusting the corn cracker (option) belt 304
14810Installing the corn cracker (option) belt 305
14811Removing the feeder belt 306
14812Installing the feeder belt 306
14813Adjusting the feeder hydrostatic motor belt 307
149 Chassis 309
1491 Checking the drive axle gearbox oil level 309
1492 Draining the oil from the drive axle gearbox 309
1493 Topping up oil in the drive axle gearbox 310
1494 Checking the axle drive oil level 310
1495 Draining the axle drive oil 311
1496 Topping up the axle drive oil 312
1497 Checking the rear drive axle (option) differential oil level 312
1498 Draining the oil from the rear drive axle (option) differential 313
1499 Topping up oil in the rear drive axle (option) differential 314
14910Checking the rear drive axle (option) final drive oil level 314
14911Draining the oil from the rear drive axle (option) final drive 314
14912Topping up oil in the rear drive axle (option) final drive 315
14913Checking the rear drive axle (option) drive gearbox oil level 316
14914Draining the oil from the rear drive axle (option) drive gearbox 316
14915Topping up oil in the rear drive axle (option) drive gearbox 317
1410Machine components 319
14101Side panel 319
14102Flushing the silage additive system 319
14103Cleaning the silage additive system nozzle 320
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14104Cleaning the silage additive system filter 320
14105Winter storage of silage additive system 321
14106Compressed-air cleaning system 322
14107Checking the compressed-air cleaning system drain valve 324
14108Checking the compressed-air cleaning system accumulator 325
14109Checking the compressed-air cleaning system pressure controller 325
141010Checking the compressed-air cleaning system safety valve 326
1411Hydraulic system 327
14111Relieving the accumulator pressure 327
14112Checking the hydraulic tank oil level 327
14113Draining the oil from the hydraulic tank 327
14114Draining the oil from the hydrostatic motor 328
14115Replacing the hydrostatic pump oil filter 329
14116Replacing the hydraulic tank return filter 330
14117Filling oil into the hydrostatic motor 331
1412Engine 332
14121Engine overview DAIMLER CHRYSLER OM 502 LA 332
14122Engine overview DAIMLER CHRYSLER OM 460 LA 332
14123Overview of cooling units 333
14124Checking the transfer gearbox oil level 333
14125Draining the oil from the transfer gearbox 334
14126Topping up oil in the transfer gearbox 335
14127Checking the fan gearbox oil level 335
14128Draining the fan gearbox oil 336
14129Topping up fan gearbox oil 337
141210Draining fuel from the fuel tank 337
141211Cleaning the fuel sediment bowl filter 338
141212Replacing the fuel filter 339
141213Changing the fuel pre-filter 339
141214Bleed fuel system 340
141215Checking the diesel engine oil level 341
141216Diesel engine oil change 341
141217Replacing the diesel engine oil filter 343
141218Topping up oil in the diesel engine 344
141219Replacing the diesel engine vent filter 345
141220Draining coolant from the water cooler 346
141221Topping up coolant 347
141222Identify the coolant type 348
141223Coolant mixing ratio 348
141224Changing the coolant 349
141225Cleaning the cooling unit 350
141226Cleaning air filter suction screen 351
141227Cleaning the diesel engine air filter 352
141228Replacing the diesel engine air filter safety filter cartridge 353
1413Chopping 355
14131Arresting the cutting cylinder 355
14132Adjusting the chopper knives 356
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14133Replacing the chopper knives 358
14134Replacing the shear bar 360
1414Corn cracker 362
14141Checking the corn cracker (option) gap dimension 362
14142Adjusting the corn cracker (option) gap dimension 362
14143Venting the corn cracker (option) hydraulic system 364
14144Cleaning the corn cracker (option) 366
14145Checking the corn cracker (option) rollers 366
14146Greasing the corn cracker (option) manually 367
1415Discharge 368
14151Cleaning the discharge chute 368
14152Cleaning the discharge space 368
14153Replacing the discharge accelerator thrower bar 368
14154Readjusting the discharge accelerator paddle wheel 369
14155Upper discharge chute wear plates 371
14156Adjusting the upper discharge chute safety device 372
1416Brake system 373
14161Topping up the compressed-air brake system (accessory) frost protection pump container 373
14162Topping up brake liquid 373
14163Checking the compressed-air brake system (accessory) drain valve 374
1417Central lubrication system 376
14171Central lubrication system 376
14172Central lubrication system pressure switch 377
14173Filling the central lubrication system container 377
14174Switching on the central lubrication system manually 379
14175Manual greasing using the central lubrication system 380
15 Lubrication chart
151 Lubrication points 381
1511 Lubricants 381
1512 Greasing cycles 381
1513 Lubrication points – 10 h on the left 384
1514 Lubrication points – 10 h on the right 385
1515 Lubrication points – 50 h on the left 386
1516 Lubrication points – 50 h on the right 387
1517 Lubrication points – 100 h on the left 389
1518 Lubrication points – 100 h on the right 390
1519 Lubrication points – 250 h on the left 391
15110Lubrication points – 500 h on the left 393
15111 Lubrication points – 500 h on the right 394
IMAGES PREVIEW OF THE MANUAL:

CLAAS JAGUAR 900 – 830 PROFISTAR JAGUAR 900 – 830 SPEEDSTAR TYPE 493 OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M