CLAAS JAGUAR 900-830 Type 493 Repair manual – PDF DOWNLOAD

Description

CLAAS JAGUAR 900-830 Type 493 Repair manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS JAGUAR 900-830 Type 493 Repair manual – PDF DOWNLOAD

1.1 General
1.1.1 Introduction

• The present CLAAS REPAIR MANUAL is to provide assistance in maintaining permanent availability. This is to guarantee the high value of CLAAS machine by thorough care and technical servicing.
• Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL. The sequence of pictures shows the repair process.
• The text provides the necessary explanations regarding settings, the use of CLAAS special tools and the like. The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed.
• The CLAAS REPAIR MANUAL is filled in a folder which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual of the combine-harvester.
• TABLE OF CONTENTS:

CLAAS JAGUAR 900-830 Type 493 Repair manual – PDF DOWNLOAD

General Information
1.1 General 6
1.1.1 Introduction 6
1.2 Safety rules 7
1.2.1 Important notice 7
1.2.2 Identification of warning and danger signs 7
1.2.3 General safety and accident prevention regulations 8
1.2.4 Leaving the machine 9
1.2.5 Front attachments and trailers 9
1.2.6 Forage harvester chopping unit 9
1.2.7 Air conditioner 10
1.2.8 Adjustment and maintenance work 10
1.2.9 Pressure accumulator 11
1.2.10 Antifreeze 11
1.2.11 First aid measures 11
1.2.12 Wheel chocks 12
1.2.13 Fire extinguisher 13
1.2.14 Battery isolating switch 13
1.2.15 Danger of injury due to escaping hydraulic liquid 14
1.3 General repair instructions 15
1.3.1 Reason of damage 15
1.3.2 Spare parts 15
1.3.3 Diesel engine 15
1.3.4 Gearboxes 15
1.3.5 Alternator 16
1.3.6 Taper ring fasteners 16
1.3.7 Self-locking bolts with micro-encapsulated adhesive 17
1.3.8 Liquid locking compound 17
1.3.9 Lock collar bearings 18
1.3.10 Adapter sleeve bearing 18
1.3.11 Ferrule fittings on hydraulic lines 18
1.3.12 Progressive ring fittings on hydraulic lines 19
1.3.13 Taper fittings on hydraulic lines 20
1.3.14 Hydraulic hoses 21
1.3.15 Welding Work 22
1.3.16 Some advice for speedy and correct repair work: 22
1.4 Torque settings 24
1.4.1 Tightening torques for metric standard threads 24
1.4.2 Tightening torques for metric fine threads 25
1.4.3 Tightening torques for hydraulic screw fittings with
ferrule according to DIN 3861 26
1.4.4 Tightening torques for hydraulic screw fittings and
air conditioner fittings with a sealing cone and O-ring DIN 3865 27
1.4.5 Tightening torques for hydraulic male connector DIN 3901 28
1.4.6 Tightening torques for direction-adjustable hydraulic male connectors
ISO 6149-2 / ISO 11926-2 (3) 29
4 000 294 662 1 – RHB JAGUAR 900-830 – 07/07
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1.4.7 Tightening torque for hydraulic swivelling screw fittings 30
1.4.8 Tightening torques for hollow screws DIN 7643 31
1.4.9 Tightening torques of brake line screw fittings 32
1.4.10 Tightening torques for screw thread clamps 33
1.4.11 Tightening torque for tyres 33
1.5 Specifications 34
1.5.1 Lubricants 34
2 Drives
2.1 Drive belt 35
2.1.1 Drive diagram, left side 35
2.1.2 Drive diagram, right side 36
2.1.3 Removing belt (R1) 37
2.1.4 Installing belt (R1) 39
2.1.5 Adjusting belt (R1) 41
2.1.6 Removing belt (R2) 42
2.1.7 Installing belt (R2) 43
2.1.8 Adjusting belt (R2) 43
2.1.9 Removing belt (R10) 44
2.1.10 Installing belt (R10) 45
2.1.11 Adjusting belt (R10) 45
2.1.12 Removing belt (R11) 46
2.1.13 Installing belt (R11) 47
2.1.14 Adjusting belt (R11) 47
2.1.15 Removing belt (R12) 48
2.1.16 Installing belt (R12) 49
2.1.17 Adjusting belt (R12) 49
2.2 Special tool drive belt 50
2.2.1 Removing belt (R1) 50
2.3 Feeder drive 51
2.3.1 Removing the quick-release coupler 51
2.3.2 Quick-release coupler, exploded view 52
2.3.3 Installing the quick-release coupler 53
2.3.4 Removing the feeder 55
2.3.5 Fitting the feeder 57
2.3.6 Removing the angle drive 59
2.3.7 Overview of angle drive 63
2.3.8 Installing the angle drive 64
2.3.9 Removing the feeder drive manual gearbox 68
2.3.10 Installing the feeder drive gearbox 71
2.3.11 Disassembling the feeder drive manual gearbox 76
2.3.12 Overview of feeder drive gearbox 84
2.3.13 Assembling the feeder drive manual gearbox 87
2.3.14 Removing the top rollers gearbox 95
2.3.15 Installing the top rollers gearbox 98
2.3.16 Disassembling the top rollers gearbox 101
2.3.17 Overview of gearbox for upper rollers 105
2.3.18 Assembling the top rollers gearbox 107
000 294 662 1 – RHB JAGUAR 900-830 – 07/07 5
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2.4 Feeder drive special tool 110
2.4.1 Removing the angle drive 110
2.4.2 Removing the angle drive 111
2.4.3 Installing the angle drive 112
2.4.4 Disassembling the feeder drive manual gearbox 113
2.5 Fan drive 114
2.5.1 Removing the fan drive angle drive 114
2.5.2 Installing the fan drive angle drive 115
2.5.3 Disassembling the fan drive angle drive 116
2.5.4 Overview of fan drive angle drive 120
2.5.5 Assembling the fan drive angle drive 121
3 Corn cracker
3.1 Corn cracker 126
3.1.1 Removing the corn cracker 126
3.1.2 Installing the corn cracker 127
3.1.3 Adjusting the corn cracker gap dimension 128
3.1.4 Venting the corn cracker hydraulic system 130
3.1.5 Removing the front roller (HD version) 131
3.1.6 Disassembling the front roller (HD version) 132
3.1.7 Front pressure roller (HD version) overview 135
3.1.8 Assembling the front roller (HD version) 138
3.1.9 Installing the front roller (HD version) 140
3.1.10 Removing the rear roller (HD version) 141
3.1.11 Disassembling the rear roller (HD version) 143
3.1.12 Rear pressure roller (HD version) overview 145
3.1.13 Assemble rear roller (HD version) 148
3.1.14 Installing the rear roller (HD version) 150
3.1.15 Front pressure roller (standard version) overview 153
3.1.16 Rear pressure roller (standard version) overview 155
3.2 Corn cracker gap adjustment unit 157
3.2.1 Removing the corn cracker gap adjustment unit 157
3.2.2 Disassembling the corn cracker gap adjustment unit 158
3.2.3 Corn cracker gap adjustment unit, exploded view 159
3.2.4 Assembling the corn cracker gap adjustment unit 160
3.2.5 Installing the corn cracker gap adjustment unit 162
3.3 Corn cracker special tool 164
3.3.1 Venting the corn cracker hydraulic system 164
IMAGES PREVIEW OF THE MANUAL:

CLAAS JAGUAR 900-830 TYPE 493 REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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