Claas Lexion 460 450 440 430 420 410 Cebis Operator’s Manual – PDF DOWNLOAD

Description

Claas Lexion 460 450 440 430 420 410 Cebis Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Lexion 460 450 440 430 420 410 Cebis Operator’s Manual – PDF DOWNLOAD

INTRODUCTION:

This manual applies to CLAAS LEXION 460 / LEXION 450 / LEXION 440 / LEXION 430 / LEXION 420 and LEXION 410 Combine Harvesters. It is intended to give the machine operator information on setting, using and servicing the CLAAS Combine Harvester. Texts and pictures apply, in general, to all combine models covered by this manual, and the information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text.

• Operation and maintenance of important ancillary equipment is also covered by this manual. A separate Operator’s Manual is available for cutterbars. Please read the instructions which apply to the appropriate ancillary equipment on your combine.
• Provided you follow the advice on the care and servicing of your machine you will be rewarded with reliable and long service from your Combine Harvester. We recommend that you allow your authorized CLAAS Dealer to carry out the regular maintenance.
• Omissions of parts of the maintenance schedule or incorrect operation lead to a drop in performance and cost valuable time.
• By correct servicing and operation you can make full use of our sound experience and of the latest technical knowledge in combine harvesting with which your combine has been designed and thereby ensure reliability of your Combine Harvester.

This Operator’s Manual can be ordered from your CLAAS Dealer as well as the manuals listed below:
• Threshing Instructions for special crops
• Fitting and Operating Instructions for ancillary
equipmen

TABLE OF CONTENTS:

Claas Lexion 460 450 440 430 420 410 Cebis Operator’s Manual – PDF DOWNLOAD

1 Introduction
Introduction 1 1 1
2 Contents
Contents 2 1 1
3 General information
Road traffic regulations 3 1 1
Important 3 2 1
Identification plate / Serial number 3 3 1
Identification plate 3 3 2
Combine serial number 3 3 2
Engine serial number
CATERPILLAR C9 3 3 2
Engine serial number
CATERPILLAR 3126 B 3 3 3
Straw chopper identification plate 3 3 3
Cabin serial number 3 3 3
4 Safety rules
Safety rules 4 1 1
Safety lock 4 1 5
Fire extinguisher 4 1 5
Battery master switch 4 1 6
Wheel chocks 4 1 6
Positioning the wheel chocks 4 1 6
Safety decals with pictorials 4 2 1
5 Specifications
Conversion factors 5 1 1
CLAAS LEXION 460 / 450 / 440 5 2 1
CLAAS LEXION 430 / 420 5 3 1
CLAAS LEXION 410 5 4 1
Safety features 5 5 1
Front attachments – weights and dimensions 5 6 1
6 Prior to operation
Perform the following steps prior to operation 6 1 1
Cabin 6 2 1
Cabin with Climatic 6 2 1
Climatic 6 2 2
Operating and display elements 6 2 2
Putting the Climatic into operation 6 2 3
Setting the cabin temperature 6 2 4
Manually setting the evaporator blower speed 6 2 4
Fully automatic heating 6 2 5
Manually setting the heating 6 2 6
Floor heating 6 2 6
REHEAT operation
(Dehumidify cab windows) 6 2 7
Displaying the outside temperature 6 2 8
Switching the temperature display to Fahrenheit 6 2 8
Display of malfunction:
error in thermometer F0 (cabin, blue) 6 2 8
Display of malfunction:
error in thermometer F1 (exhaust, yellow) 6 2 8
Display of malfunction:
error in thermometer F2 (outside, red) 6 2 8
Cabin with air conditioner
(Standard version) 6 2 9
Cabin with compressor-type air conditioning system 6 2 10
Cabin with heating 6 2 12
Floor heating 6 2 12
Demister System
(Fogged windows) 6 2 12
Problem, possible cause and / or remedy –
Compressor-type air conditioner 6 2 13
Opening and closing the cabin roof 6 2 15
Windscreen washer system 6 2 15
Operator’s platform 6 3 1
Operator’s platform – Overview 6 3 1
Switch console 6 3 2
Monitor
(Vehicle information display) 6 3 3
Monitor
(Harvest display) 6 3 4
C-keys 6 3 7
Rotary switch D 6 3 7
Steering column 6 3 8
Ignition switch (S) 6 3 8
Multi-function switch 6 3 9
Vehicle information unit 6 3 10
Multi-function handle 6 3 11
Adjusting the steering column 6 3 12
Swinging the steering column at the top 6 3 12
Steering wheel height adjustment 6 3 13
Central electrics 6 3 13
Swing grain tank unloading tube out and in 6 3 17
Safety feature 6 3 17
Switching grain tank unloading on and off 6 3 18
Switching threshing mechanism on and off 6 3 18
Operator’s seat 6 3 19
Operator’s seat, mechanical 6 3 19
Operator’s seat with air suspension
(Optional equipment) 6 3 22
Ladders 6 3 25
Front ladder 6 3 25
Hinged ladder 6 3 25
Access and ladder extension 6 3 26
Side position lights in case of excess width 6 3 32
Side lights in case of excess width 6 3 33
Rear ladder 6 3 34
Other uses of the rear ladder 6 3 34
Driving the combine 6 4 1
Engine speed rotary switch 6 4 1
Manoeuvring 6 4 1
Starting the engine 6 4 2
Gear ranges 6 4 2
Servo gearshift
(Optional equipment) 6 4 3
Adjusting the binds of the ground speed control lever 6 4 3
Stopping 6 4 4
Driving behaviour 6 4 4
Contents
2 1 2 BA LEXION 460 – 410 – 298 425 0
Contents
Steering 6 4 4
Brakes 6 4 5
Foot brake 6 4 5
Parking brake 6 4 6
Stopping the engine 6 4 6
CLAAS Autopilot
(Maize picker head) 6 4 7
CLAAS Autopilot
(Grain cutterbar) 6 4 8
Adjusting the directional stability of the combine 6 4 8
Setting the laser sensor in the field 6 4 10
Putting the CLAAS Autopilot into operation 6 4 12
Use in rape with left-hand side cutter 6 4 13
Cutterbar hydraulic cylinders 6 5 1
Attaching cutterbar hydraulic cylinders 6 5 1
Third cutterbar cylinder 6 5 1
Rear wheel drive axle 6 6 1
Adjusting rear wheel drive axle from
transport to working position 6 6 1
Wheel tread adjustment – Rear wheel drive axle 6 6 4
Adjustable rear axle 6 6 6
Rear axle wheels – steering angle limiter
(Adjustable rear axle) 6 6 8
Side panels 6 7 1
Opening and closing the side panels and the rear door 6 7 1
Adjusting the side panel / rear door locks 6 7 2
Cabin and lighting 6 8 1
Headlights, worklights and mirrors 6 8 1
Towing / Crop inspection / Grain tank 6 9 1
Towing 6 9 1
Forwards 6 9 1
Backwards 6 9 1
Crop inspection 6 9 1
Grain tank 6 9 2
Closing the grain tank openings 6 9 2
Installing dual wheels 6 10 1
Operating the front ladder with dual tyres installed 6 10 5
Additional weights 6 11 1
Liquid filling for rear axle tyres 6 11 5
Installing the rear axle weights 6 11 5
7 Installing and removing the cutterbar
Installing the cutterbar 7 1 1
Tilting the cutterbar from transport position 7 1 1
Machines equipped with CLAAS Auto Contour 7 1 2
Adjusting the hydraulic cylinder for
transverse cutterbar control 7 1 2
Machines without CLAAS Auto Contour 7 1 3
Locking cutterbars and maize pickers
(Cutterbars without Auto Contour) 7 1 5
Connecting the universal drive shafts 7 1 6
Fitting the stand 7 1 6
Removing the cutterbar 7 2 1
Removing the cutterbar 7 2 1
Laying down the cutterbar on the ground 7 2 1
Placing the cutterbar on the cutterbar trailer 7 2 2
8 Operation CEBIS
9 Operation – basic machine
Feeder housing 9 1 1
Chains 9 1 1
Cutterbar reverse drive 9 1 2
Cutterbar floatation springs 9 1 2
Checking the setting of the cutterbar floatation springs 9 1 2
Cutting height indicator 9 1 3
Cutterbar spring pressure indicator 9 1 3
Blocking the cutterbar floatation springs 9 1 4
Adjusting drop rate of the front attachment 9 1 4
Cutterbar clutch 9 1 5
Engaging and disengaging the cutterbar 9 1 5
Threshing mechanism 9 2 1
Stone trap 9 2 1
Engaging and disengaging the threshing mechanism 9 2 2
Threshing drum 9 2 3
Cleaning the threshing parts 9 2 3
Basic concave setting 9 2 4
Learning the limit stops 9 2 9
Threshing drum speed 9 2 10
Threshing drum drives 9 2 10
Threshing drum two-step variable speed drive 9 2 10
Installing and removing preconcave segments 9 2 11
Concave segment 9 2 12
Removing the concave segment 9 2 12
Installing the concave segment 9 2 13
Disawning 9 2 14
Unslugging the threshing drum 9 2 14
Deflector curtain 9 2 15
Straw walkers 9 3 1
Straw walkers 9 3 1
Intensive separation system 9 3 1
Multiple finger separation system 9 3 2
Cleaning the straw walkers 9 3 3
Warning signal 9 3 3
Straw walker risers 9 3 4
Rice risers 9 3 4
Centre risers 9 3 5
Side risers 9 3 6
Parallel risers 9 3 7
CCM risers 9 3 8
Cleaning 9 4 1
Sieve pan 9 4 1
Preparation floor 9 4 1
Frogmouth sieves 9 4 2
Electrical sieve adjustment 9 4 2
Removing the sieves 9 4 3
Installing the sieves 9 4 6
Tightening torques of axial mountings
for the upper and lower sieves 9 4 6
Sieves – Basic setting 9 4 7
Harvesting without finishing sieves 9 4 7
Cleaning fan 9 4 8
Electric fan speed adjustment 9 4 9
Wind-controlled cleaning step
LEXION 460 – 420 9 4 9
298 425 0 – BA LEXION 460 – 410 2 1 3
Contents
Adjustment of primary wind duct
LEXION 460 – 420 9 4 9
Wind board
LEXION 460 – 420 9 4 10
Wind boards
LEXION 410 9 4 10
Fan shutters for combining grass seed
and other special crops
(Extra equipment) 9 4 11
Dynamic sidehill levelling
(3-D cleaning system) 9 4 12
Returns 9 4 12
Combine performance monitor 9 4 14
Grain delivery 9 5 1
Augers and auger troughs 9 5 1
Elevators 9 5 2
Grain tank 9 5 3
Grain tank extension – electrical
(9300 / 8500 litres grain tank) 9 5 3
Grain tank extension – mechanical
(8100 / 7800 / 7300 litres grain tank) 9 5 4
Unloading the grain tank 9 5 5
Grain tank unloading aid
(Extra equipment) 9 5 6
Grain tank unloading tube 9 5 6
Swinging the unloading tube out and in 9 5 6
Inspection doors on the grain tank unloading tube 9 5 8
Shear bolt for grain tank unloading 9 5 8
Grain tank unloading – engaging and disengaging 9 5 9
Grain tank access 9 5 9
Automatic chain lubrication – grain tank unloading
(Extra equipment) 9 5 10
Straw chopper 9 6 1
Straw chopper (hydraulic) 9 6 1
Before using the straw chopper, check 9 6 1
Adjusting spreading width 9 6 2
Spreader hopper height adjustment 9 6 2
Electric deflector adjustment 9 6 2
Adjusting the length of cut 9 6 3
Adjusting cross knife 9 6 3
Putting the straw chopper into operation 9 6 4
Putting the straw chopper out of operation 9 6 5
Chopper position for hitching the cutterbar trailer 9 6 5
Reducing the speed of the straw chopper 9 6 6
Moving the V-belt (12) on the pulley 9 6 8
Straw chopper 9 7 1
Straw chopper (rigid straw chopper) 9 7 1
Before using the straw chopper, check 9 7 1
Adjusting spreading width 9 7 2
Spreader hopper height adjustment 9 7 2
Electric deflector adjustment 9 7 3
Adjusting the length of cut 9 7 3
Adjusting cross knife 9 7 4
Putting the straw chopper into operation 9 7 4
Putting the straw chopper out of operation 9 7 5
Chopper position for cutterbar trailer hitching 9 7 5
Reducing the chopper speed 9 7 5
Chaff spreader / Straw spreader 9 8 1
Chaff spreader 9 8 1
Folding the chaff spreader open 9 8 2
Straw spreader 9 8 4
Adjusting the spread pattern 9 8 4
Sieve chart and suggested combine adjustments 9 9 1
Sieve chart 9 9 1
Suggested combine adjustments 9 9 2
Disawner plates 9 9 8
Threshing segment 9 9 8
Problem, cause and / or remedy – Basic machine 9 10 1
10 Maintenance – basic machine
Important maintenance instructions 10 1 1
Important maintenance instructions
and safety rules 10 1 1
Maintenance schedules and lubricants charts 10 2 1
Maintenance schedules 10 2 1
Lubricants charts 10 2 4
Hydraulic system 10 3 1
Hydraulic accumulators 10 3 1
Checking the oil level 10 3 1
Changing hydraulic oil 10 3 2
Changing the hydraulic oil filter 10 3 3
Cleaning the coarse filter 10 3 3
Refilling the system after a hydraulic oil change
(Sauer 90 R 130 / 90 M 100) 10 3 4
Bleeding the hydraulic cylinders for
cutterbar transverse control 10 3 5
Transmission / Brakes 10 4 1
Transmission gearbox 10 4 1
Checking the oil level 10 4 1
Oil change 10 4 1
Final drives (2-step)
(20 t / 19 t / 20 t HD) 10 4 2
Checking the oil level 10 4 2
Oil change 10 4 2
Final drives
(Planetary gear) 10 4 3
Checking the oil level 10 4 3
Oil change 10 4 3
Threshing drum two-step variable speed drive 10 4 4
Oil change 10 4 4
Checking the oil level 10 4 4
Transfer gearbox 10 4 5
Checking the oil level 10 4 5
Oil change 10 4 5
Grain tank unloading transmission 10 4 5
Checking the oil level 10 4 5
Oil change 10 4 5
Gear shift control adjustment 10 4 5
Foot brake and brake fluid 10 4 6
Parking brake 10 4 6
Feeder housing 10 5 1
Tension feeder chains 10 5 1
Cleaning the suction blower
(extra equipment) 10 5 1
2 1 4 BA LEXION 460 – 410 – 298 425 0
Contents
Elevator Chains 10 6 1
Tensioning the grain elevator chain
(Combines without yield meter) 10 6 1
Tensioning the grain elevator chain
(Combines with yield meter) 10 6 2
Tensioning the returns elevator chain 10 6 2
Drive belts / drive chains – basic machine 10 7 1
General notes 10 7 1
Drive system diagram, left-hand side 10 7 2
Drive belts and chains 10 7 2
Drive system diagram, right-hand side 10 7 3
Drive belts 10 7 3
Removing the cutterbar drive belt (1)
(Cutterbar drive without variable-speed drive) 10 7 4
Installing and adjusting the cutterbar drive belt (1) 10 7 6
Removing the cutterbar drive belt (2)
(Cutterbar drive with variable-speed drive) 10 7 7
Installing and tensioning the cutterbar
drive belt (2) 10 7 8
Removing the cutterbar variable-speed
drive belt (3) 10 7 9
Installing the cutterbar variable-speed
drive belt (3) 10 7 10
Removing the impeller drive belt (4) 10 7 11
Installing and adjusting the impeller drive belt (4) 10 7 12
Removing the cutterbar intermediate drive belt (5) 10 7 13
Installing and adjusting the cutterbar
intermediate drive belt (5) 10 7 14
Removing the hydraulic pump drive belt (6)
for straw spreader / chaff spreader 10 7 15
Installing and adjusting the hydraulic pump
drive belt (6) for straw spreader / chaff spreader 10 7 15
Removing the main intermediate drive belt (7) 10 7 16
Installing and adjusting the main intermediate
drive belt (7) 10 7 18
Removing the intermediate drive belt for
grain tank unloading (8) 10 7 20
Installing and adjusting the intermediate
drive belt for grain tank unloading (8) 10 7 21
Removing the straw chopper intermediate
drive belt (9) 10 7 22
Installing and adjusting the straw chopper
intermediate drive belt (9) 10 7 23
Straw chopper drive adjustment 10 7 24
Relieving the tension on V-belt (10) at
spring-loaded cylinder (G) and removing the belt 10 7 25
Installing the V-belt (10) and tensioning the belt
by means of spring-loaded cylinder (G) 10 7 25
Relieving the tension on drive belt (11) at
spring-loaded cylinder (G) and removing the belt 10 7 26
Installing the drive belt (11) and tensioning it
at spring-loaded cylinder (G) 10 7 26
Relieving the tension on straw chopper
drive belt (12) and removing the belt
(hydraulic straw chopper) 10 7 27
Installing the straw chopper drive belt (12)
and tensioning it at spring-loaded cylinder (F)
(hydraulic straw chopper) 10 7 27
Removing the sieve pan intermediate
drive belt (13) 10 7 28
Installing and adjusting the sieve pan
intermediate drive belt (13) 10 7 29
Removing the sieve pan intermediate
drive belt (14) 10 7 30
Installing and adjusting the sieve pan
intermediate drive belt (14) 10 7 30
Removing the sieve pan drive belt (15) 10 7 31
Installing and adjusting the sieve pan
drive belt (15) 10 7 33
Removing the fan intermediate drive belt (20) 10 7 34
Installing and adjusting the fan intermediate
drive belt (20) 10 7 35
Removing the fan drive belt (21) 10 7 36
Installing the fan drive belt (21) 10 7 36
Removing the threshing mechanism
variable speed drive belt (22) 10 7 37
Installing the threshing mechanism
variable speed drive belt (22) 10 7 38
Removing the threshing drum drive belt (23) 10 7 39
Installing and adjusting the threshing drum
drive belt (23) 10 7 40
Removing the accelerator drive belt (24) 10 7 41
Installing and adjusting the accelerator
drive belt (24) 10 7 42
Removing the rotary radiator screen suction
drive belt (28) 10 7 43
Installing and adjusting the rotary radiator screen
suction drive belt (28) 10 7 44
Tensioning the rotary radiator screen
drive belt (32) 10 7 44
Tensioning the suction blower drive belt (34) 10 7 44
Removing the grain tank unloading
drive chain (17) 10 7 45
Installing and adjusting the grain tank unloading
drive chain (17) 10 7 46
Cabin / Compressor-type air conditioner 10 8 1
Cabin 10 8 1
Cleaning the filters 10 8 1
Cleaning the units located in the cabin roof 10 8 1
Compressor-type air conditioning system 10 8 2
Cleaning the condenser 10 8 2
Checking the refrigerant level 10 8 3
Replacing the filter receiver-drier 10 8 3
Required refrigerant charge – refrigerant R 134 a 10 8 3
Compressor oil 10 8 4
Maintenance work before the harvest 10 8 4
Fire extinguisher 10 9 1
Fire extinguisher 10 9 1
Compressed air system
(Extra equipment) 10 10 1
Compressed air connections 10 10 1
Draining the compressed air accumulator 10 10 2
Pressure controller 10 10 2
Straw chopper 10 11 1
Swinging down the straw guide plate 10 11 1
Replacing the free-swinging knives 10 11 2
298 425 0 – BA LEXION 460 – 410 2 1 5
Contents
Swinging back the straw guide plate 10 11 3
Replacing the knives
(rigid straw chopper) 10 11 3
Removing the straw guide plate 10 11 4
Replacing the free-swinging knives 10 11 5
Installing the straw guide plate 10 11 6
Replacing the stationary knives 10 11 7
Spreading unit 10 12 1
Installing and adjusting the toothed belt 10 12 1
Speed monitoring 10 13 1
Setting the magnetic pick-ups (sensors) 10 13 1
Winter storage instructions for combines 10 14 1
11 Maintenance – engine
Important maintenance instructions 11 1 1
Important maintenance instructions
and safety rules 11 1 1
Maintenance schedules and lubricants charts 11 2 1
Maintenance schedule 11 2 1
Lubricants chart 11 2 2
Maintenance – engine 11 3 1
Engine overview 11 3 1
Fuel system 11 3 2
Fuel tank 11 3 2
Fuel tap 11 3 2
Water separator / fuel pre-filter
(Extra equipment – small version) 11 3 3
Water separator / Fuel pre-filter
(Extra equipment, replaces fuel pre-filter Fig 8) 11 3 4
Fuel filter 11 3 5
Replacing the filter cartridge 11 3 5
Bleeding the fuel system 11 3 6
Checking engine oil level 11 3 6
Engine oil change 11 3 6
Draining the old oil 11 3 7
Oil filter 11 3 8
Filling in engine oil 11 3 8
Cooling system 11 4 1
Coolant 11 4 1
Water drain plugs on the engine block 11 4 1
Water cooler 11 4 2
Filling the cooling system with coolant 11 4 2
Overpressure 11 4 2
Antifreeze / corrosion protection 11 4 3
Warning notice 11 4 3
Cooling water temperature 11 4 3
Stopping the engine when overheated 11 4 3
Radiator rotary screen 11 4 4
Cleaning the radiator 11 4 5
Dry-type air cleaner 11 5 1
Warning device 11 5 1
Cleaning the air cleaner intake screen 11 5 1
Cleaning dry-type air cleaner 11 5 2
Cleaning the air cleaner 11 5 2
Safety filter cartridge 11 5 4
Electrical equipment 11 6 1
Battery 11 6 1
Alternator 11 6 2
Engine problems, cause and / or remedy 11 7 1
Engine winter storage 11 8 1
Engine preservation 11 8 1
12 Lubrication chart
Lubricants and lubrication instructions 12 1 1
13 Index
Index 13 1 1

IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION 460 450 440 430 420 410 CEBIS OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V