Claas Lexion 460 450 Lexion 440 430 Lexion 420 415 Lexion 410 405 CEBIS Operator’s Manual

Description

Claas Lexion 460 450 Lexion 440 430 Lexion 420 415 Lexion 410 405 CEBIS Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Lexion 460 450 Lexion 440 430 Lexion 420 415 Lexion 410 405 CEBIS Operator’s Manual – PDF DOWNLOAD

INTRODUCTION:

This manual applies to CLAAS Combine Harvesters LEXION 460 / LEXION 450 / LEXION 440 / LEXION 430 / LEXION 420 / LEXION 415 / LEXI ON 410 / LEXION 405. It is intended to give the machine operator information on setting, using and servicing the CLAAS Combine Harvester.

• Texts and pictures apply, in general, to all combine models covered by this book, and the information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text. Operation and maintenance of important ancillary equipment is also covered by this manual.
• Please read the instructions which apply to the appropriate ancillary equipment on your combine. Provided you follow the advice on the care and servicing of your machine you will be rewarded with reliable and long service from your Combine Harvester. We recommend that you allow your authorized CLAAS Dealer to carry out the regular maintenance.
• Omissions of parts of the maintenance schedule or incorrect operation lead to a drop in performance and cost valuable time. By correct servicing and operation you can make full use of our sound experience and of the latest technical knowledge in combine harvesting with which your combine has been designed and thereby ensure reliability of your Combine Harvester.

This Operator’s Book can be ordered from your CLAAS Dealer as well as the manuals listed below:

TABLE OF CONTENTS:

Claas Lexion 460 450 Lexion 440 430 Lexion 420 415 Lexion 410 405 CEBIS Operator’s Manual – PDF DOWNLOAD

Road traffic regulations
Important instructions
Identification plate
Identification plate – basic machine
Combine serial number
Engine serial number
Cutterbar identification plate
Straw chopper identification plate
Serial number of cab
Cutterbar trailer identification plate
Maize picker head
Serial number of maize head stalk chopper
6-row maize picker front attachment, folding
Safety rules
Safety decals with pictorials
1 Specifications
CLMS LEXION 460 / 450 / 440 1 3
CLMS LEXION 430 / 420 / 415 1 12
CLMS LEXION 410 / 405 1 22
FRONT ATTACHMENTS – weights and dimensions 1 30
Safety features 1 31
Machine overview 1 32
2 Prior to operation
Perform the following steps prior to operation 2 3
Operator’s platform 2 4
Cab 2 5
Cab with fan 2 6
Cab with fan and compressor-type
air conditioning system 2 6
Cab with fan and heater 2 7
Reheat system 2 8
Malfunction, cause and/or remedy 2 9
Switch console 2 10
Monitor (Vehicle information display) 2 11
Monitor (Harvest display) 2 12
C-keys 2 14
Rotary switch D 2 14
Steering column 2 15
Multi-function switch 2 15
Vehicle information unit 2 16
Multi-function lever M 2 16
Central electrics 2 17
List of contents of central electrics compartment 2 18
Module (M3) CLMS Autopilot 2 21
Swing grain tank unloading tube out and in 2 21
Switching grain tank unloading on and off 2 22
Switching threshing mechanism on and off 2 22
Adjusting the steering column 2 23
Steering wheel height adjustment 2 23
Operator’s seat 2 24
Adjusting the operator’s seat 2 24
Operator’s seat “air suspension”
(extra equipment) (up to serial no ) 2 25
Adjusting the air suspension 2 25
Operator’s seat “air suspension”
(extra equipment) (from serial no ) 2 26
Adjusting the air suspension 2 26
Ladders 2 27
Front ladder 2 27
Hinged ladder 2 27
Access and ladder extension 2 27
Position side lights in case of excess width 2 34
Side lights in case of excess width 2 35
Rear ladder 2 36
Other uses of the rear ladder 2 36
Opening and closing the cab roof
(from serial no ) 2 37
Driving the combine
Engine speed rotary switch
Manoeuvring
Automatic engine cut-off
Starting the engine
Gear ranges
Servo gearshift (option)
Adjusting the binds of the ground speed
control lever
Stopping
Driving behaviour
Steering
Brakes
Parking brake
Stopping the engine
CLMS Autopilot (Maize header)
CLMS Autopilot (Grain cutterbar)
Settings
Adjusting the directional stability of the combine
Setting the laser sensor in the field
Putting the CLMS Autopilot into operation
Cutterbar hydraulic cylinders
Attaching in cutterbar hydraulic cylinders
Third cutterbar cylinder required/
cutterbar spring lockouts
Adjustable rear axle
Rear wheel drive axle
Adjusting rear wheel drive axle from transport to
working position
Wheel tread adjustment – Rear wheel drive axle
Rear axle wheel turn limit devices
(adjustable rear axle)
Rear axle 8 t
Installing dual wheels
Operating the front ladder with dual tyres
installed
Opening and closing the big side panels and
the rear door
Adjusting the side panel / rear door locks
Headlights, worklights and rear view mirrors
Towing
Forwards
Backwards
Safety lock
Fire extinguisher
Wheel chocks (up to serial no )
Positioning the wheel chocks
Windscreen washer system
Battery master switch
Crop inspection
Additional weights
Liquid filling of rear axle wheels
Installing the rear axle ballast
Parts – rear axle ballast (adjustable and rigid axle)
Parts – rear axle ballast (rear wheel drive axle)
Parts – rear axle wheel ballast
Closing the grain tank openings
3 Operation – cutterbar
Cutterbar
Tilting the cutterbar from transport position
Mounting the cutterbar
Machines equipped with CLMS Auto-contour
Adjusting the hydraulic cylinder for
transverse cutterbar control
Machines without Auto-contour
Connecting the universal drive shafts
Fitting the stand
Removing the cutterbar
Adjustments on the cutterbar
Crop divider
Standard crop divider
Special crop divider
Folding the crop divider tips
Grain lifters
Knife
Removing the knife
Installing the knife
Adjusting the height of the knife
Adjusting the knife clips
Spare knife
Knife drive
Cutterbar skids
Working in grass
Reel
Reel safety locks
Reel tines
Reel drive
Fore and aft reel adjustment
Variable-speed reel drive
Main table auger
Adjusting clearance to cutterbar bottom
Adjusting the stripper profiles on the cutterbar
Locking cutterbars and maize picker heads
(cutterbars without Auto-contour)
Replacing knife sertions in the field
4 Operation – CEBIS
5 Operation – basic machine
Feeder house
Cutterbar reverse drive
Cutterbar floatation springs
Checking the setting of the cutterbar
floatation springs
Cutting height indicator
Cutterbar spring pressure indicator
Blocking the cutterbar springs
Adjusting drop rate of the front attachment
Cutterbar clutch
Engaging and disengaging the cutterbar
Threshing mechanism
Stone trap
Engaging and disengaging the threshing
mechanism
Threshing drum
Cleaning the threshing parts
Basic concave setting
Learning the limit stops
Threshing drum speed
Threshing drum drives
Threshing drum two-step variable speed drive
Installing and removing preconcave segments
Threshing segment
Removing threshing segment
Installing threshing segment
Disawning
Unslugging the threshing drum
Deflector curtain
Straw walkers and cleaning
Straw walkers
Intensive separation system
Cleaning the straw walkers
Warning signal
Straw walker risers
Sieve pan
Preparation floor
Frogmouth sieves
Mechanical sieve adjustment
Electrical sieve adjustment
Removing and installing the sieves
(up to serial no )
Tightening torques of axial mountings
for the upper and lower sieves
Removing the sieves
Installing the sieves
Tightening torques of axial mountings for the
upper and lower sieves
Basic sieve setting (electrical sieve adjustment –
up to serial no )
Basic sieve setting (electrical sieve adjustment –
from serial no )
Harvesting without lower sieves
Removing the lower positioning motor
(from serial no )
Cleaning fan
Electric fan speed adjustment
Wind-controlled cleaning step
Adjustment of primary wind duct LEXION 460 – 415
Windboard LEXION 460 – 415
Wind board LEXION 415 / 410 / 405
Fan shutters for combining grass seed
and other special crops (extra equipment)
3-D cleaning system (powered sideways
thrust on top sieve)
Returns
Combine performance monitor
Grain delivery
Augers and auger troughs
Elevators
Adjusting the tension on elevator chains
Grain tank
Grain tank extension 9300/8500 litres (electric)
Grain tank covers (8100/7800/7300 litres
grain tank)
Unloading the grain tank
Grain tank unloading aid (extra equipment)
Grain tank walkway (up to serial no )
Grain tank unloading tube
Swinging the unloading tube out and in
Inspection doors on the grain tank unloading tube
Shear bolt for grain tank unloading
Grain tank discharge – engaging and disengaging
Grain tank access
Automatic chain lubrication – grain tank unloading
Straw chopper
Before using the straw chopper for the first time
Adjusting the spreading width
Spreading unit height adjustment
LEXION 460- 415
Spreading unit height adjustment
LEXION 410 / 405
Electric deflector adjustment
Adjusting the length of cut
Adjusting the cross blade
Putting the straw chopper into operation
LEXION 460- 415
Taking the straw chopper out of operation
LEXION 460- 415
Putting the straw chopper into operation
LEXION 410 / 405
Taking the straw chopper out of operation
LEXION 410 / 405
Chopper position for hitching the cutterbar trailer
LEXION 460- 415
Chopper position for hitching the cutterbar trailer
LEXION 410 / 405
Reducing the straw chopper speed
LEXION 460- 415
Moving the V-belt (12) on the pulley
Reducing the straw chopper speed
LEXION 410 / 405
Chaff spreader
Folding open the chaff spreader
Straw spreader
Retracting the coupling lug cylinders at the feeder
house (machines with Auto-Contour)
Sieves
Suggested combine adjustments
Problem, cause and/or remedy
6 Maintenance – basic machine, cutterbar
Important maintenance instructions
Maintenance schedule
Lubricants chart
Hydraulic system
Checking the oil level
Changing hydraulic oil
Changing the hydraulic oilfilter on the
hydrostatic pump
Changing the hydraulic oil filter on the
low-pressure hydraulic circuit (up to serial no )
Cleaning the screen filter
Refilling the system after a hydraulic oil change
Bleeding the reel cylinders
Bleeding the reel cylinders for the reel
fore-and-aft adjustment
Bleeding the hydraulic cylinders for cutterbar
lateral levelling (machines with Auto-contour)
Gearboxes
Transmission gearbox
Checking the oil level
Oil change
2-step final drives
1-step final drives
Final drives (planetary gear)
Knife drive casing
Threshing drum two-step variable speed drive
Oil change
Checking the oil level
Transfer gearbox (engine)
Foot brake and brake fluid
Parking brake
Gear shift control adjustment
Drives
Drive system diagram
Drive system diagram
Changing drive belts
Removing and installing the variable-speed
drum belt
Removing the threshing drum power
band drive belt
Installing the threshing drum power band drive belt
Removing the accelerator drive belt
Installing the accelerator drive belt
Removing the variable-speed fan belt
Installing the variable-speed fan belt
Removing the intermediate fan drive belt
Installing the intermediate fan drive belt
Removing the intermediate cutterbar drive belt
Installing the intermediate cutterbar drive belt
Removing the variable-speed cutterbar belts
Installing the variable-speed cutterbar belts
Removing the cutterbar drive belt (1/2)
Installing the cutterbar drive belt (1/2)
Removing the impeller drive belt
Installing the impeller drive belt
Cutterbar drive adjustment
(Cutterbar drive without variable speed pulley)
Removing and installing V-belt (1)
Cutterbar drive adjustment
(Cutterbar drive with variable speed pulley)
Removing and installing V-belt (2)
Impeller drive adjustment
Installing and tensioning V-belt (4)
Cutterbar intermediate drive adjustment
Removing and installing cutterbar intermediate
drive belt (5)
Intermediate drive adjustment – main drive
Intermediate drive adjustment for grain tank
unloading mechanism
Straw chopper drive adjustment LEXION 460 – 415
Relieving the tension on V-belt (10) at
spring-loaded cylinder (G) and removing the belt
Installing V-belt (10) and tensioning the
belts by means of spring guide tube (G)
Straw chopper drive adjustment LEXION 460 – 415
Relieving the tension on the drive belt (11) at
spring-loaded cylinder (G) and removing the belt
Relieving the tension on V-belt (12) and
removing the belt
Straw chopper drive adjustment LEXION 410 / 405
Relieving the tension on the V-belt (10) at
spring-loaded cylinder (G) and removing the belt
Installing V-belt (10) and tensioning the belt at
tension spring guide tube (G)
Relieving the tension on the V-belt (12) at
spring-loaded cylinder (F) and removing the belt
Installing V-belt (12) and tensioning the belt at
tension spring guide tube (G)
Sieve pan and straw walker drive adjustment
Sieve pan drive adjustment
Straw walker drive adjustment
Grain tank discharge drive adjustment
(up to serial no )
Grain tank discharge drive adjustment
(from serial no )
Relieving the tension on the drive chain
tensioner and removing the chain
Installing and tensioning drive chain (17)
Intensive separation system drive adjustment
Removing the drive belts (18 and 19)
Installing and tensioning the drive belts (18 and 19)
Fan intermediate drive adjustment
Relieving the tension on the V-belt (20)
and removing the belt
Relieving the tension on the intermediate fan
drive belt (20)
Installing and tensioning V-belt (20)
Drum drive adjustment
Releasing the tension on threshing drum drive
belt (23)
Tensioning the threshing drum drive belt (23)
Releasing the tension on accelerator
drive belt (24)
Tensioning the accelerator drive belt (24)
Hydraulic pump – chaff spreader
Fire extinguisher
Cab
Cleaning the filters
Cleaning the units located in the cab roof
Compressor-type air-conditioning system
Tensioning the compressor drive belt
Cleaning the condenser
Checking the refrigerant level
Replacing the filter receiver-drier
Required refrigerant charge – refrigerant R 134 a
Compressor oil
Maintenance work before the harvest
Straw chopper
Swinging down the straw guide plate
Replacing the free-swinging knives
Replacing the stationary knives
Speed monitoring
Setting the magnetic pick-ups (sensors)
Spreading unit
Installing and adjusting the toothed belt
Compressed air system (extra equipment)
Compressed air connections
Draining the compressed air accumulator
Compressor
Pressure controller
Winter storage instructions for combines
7 Maintenance – engine
Important maintenance instructions
Maintenance schedule
Lubricants chart
Mercedes OM 401 LA
Perkins 1306 – 9T
Mercedes OM 366 LA
Perkins 1006 6 TA
Perkins 1006 6 TW
Perkins 1306-9 HEUI
Walkway (up to serial no )
Raising the walkway
Fuel system
Fuel tank
Fuel tap
Fuel pre-filter
Water separator/fuel pre-filter
Fuel filter
Bleeding the fuel system
Checking engine oil level
Changing engine oil
Oil filter
Pouring in engine oil
V-Belts
Adjusting fan drive
Releasing the tension on the fan drive belt (27) at
the spring-loaded cylinder and removing the belt
Installing and tensioning the fan drive belt
Tensioning alternator V-belt
Cooling system
Coolant
Water drain plugs on engine block
Water drain plug on engine block
Radiator
Coolant filter (Perkins 1306 – 9T /
Perkins 1306-9 HEUI)
Filling cooling system with coolant
Excessive pressure
Corrosion protection
Warning sign
Coolant temperature
Stopping the engine when overheated
Warning signal
Radiator rotary screen
Cleaning the radiator
Adjusting the radiator rotary screen drive
Adjusting the radiator rotary screen drive
Dry-type air cleaner
Warning device
Cleaning the air cleaner intake screen
Cleaning dry-type air cleaner with dust
extractor unit
Cleaning air cleaner
Dry-type air cleaner with safety filter cartridge
Battery
Battery isolating switch
Alternator
Engine problems, cause and/or remedy
Engine winter storage

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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