CLAAS LEXION 460/ LEXION 450 LEXION 440 / LEXION 430 LEXION 420/ LEXION 415 LEXION 410 / LEXION 405 CEBIS Operator’s Manual – PDF DOWNLOAD

Description

CLAAS LEXION 460/ LEXION 450 LEXION 440 / LEXION 430 LEXION 420/ LEXION 415 LEXION 410 / LEXION 405 CEBIS Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS LEXION 460/ LEXION 450 LEXION 440 / LEXION 430 LEXION 420/ LEXION 415 LEXION 410 / LEXION 405 CEBIS Operator’s Manual – PDF DOWNLOAD

Introduction

• This manual applies to CLAAS Combine Harvesters LEXION 460 / LEXION 450 / LEXION 440 / LEXION 430 / LEXION 420 / LEXION 415 / LEXI ON 410 / LEXION 405. It is intended to give the machine operator information on setting, using and servicing the CLMS Combine Harvester.
• Texts and pictures apply, in general, to all combine models covered by this book, and the information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text. Operation and maintenance of important ancillary equipment is also covered by this manual. Please read the instructions which apply to
• the appropriate ancillary equipment on your combine. Provided you follow the advice on the care and servicing of your machine you will be rewarded with reliable and long service from your Combine Harvester. We recommend that you allow
• your authorized CLMS Dealer to carry out the regular maintenance. Omissions of parts of the maintenance schedule or incorrect operation lead to a drop in performance and cost valuable time. By correct servicing and operation you can make full use of our sound experience and of the latest technical knowledge in combine harvesting with which your combine has been designed and thereby ensure reliability of your Combine Harvester.

TABLE OF CONTENTS:

CLAAS LEXION 460/ LEXION 450 LEXION 440 / LEXION 430 LEXION 420/ LEXION 415 LEXION 410 / LEXION 405 CEBIS Operator’s Manual – PDF DOWNLOAD

Contents
Introduction
1 Specifications
2 Prior to operation
3 Operation – cutterbar
4 Operation – CEBIS
5 Operation – basic machine
6 Maintenance – basic machine, cutterbar
7 Maintenance – engine
Road traffic regulations 6
Important instructions 7
Identification plate
ldentification p|ate – basic machine 1;
Combine serial number 10
Engine serial number 10
Cutterbar identification plate 11
Straw chopper identification plate 12
Serial number of cab 12
Cutterbar trailer identification plate 12
Maize picker head 12
Serial number of maize head stalk chopper 13
6-row maize picker front attachment, folding 13
Safety rules 14
Safety decals with pictorials 17
1 Specifications
CLAAS LEXION 460 / 450 / 440 1 3
CLAAS LEXION 430 / 420 / 415 112
CLAAS LEXION 410 / 405 122
FRONT ATTACHMENTS – weights and dimensions 130
Safety features 131
Machine overview 132
2 Prior to operation
Perform the following steps prior to operation 2 3
Operator’s platform 2 4
Cab 2 5
Cab with fan 2 6
Cab with fan and compressor-type
air conditioning system 2 6
Cab with fan and heater 2 7
Reheat system 2 8
Malfunction, cause and/or remedy 2 9
Switch console 210
Monitor 侠ehicle information display) 211
Monitor (Harvest display) 212
C-keys 214
Rotary switch D 214
Steering column 215
Multi-function switch 215
Vehicle information unit 216
Multi-function lever M 216
Central electrics 217
Li ist of contents of central electrics compartment 218
Module (M3) CLAAS Autopilot 221
Swing grain tank unloading tube out and in 221
Switching grain tank unloading on and off 222
Switching threshing mechanism on and off 222
Adjusting the steering column 223
Steering wheel height adjustment 223
Operator’s seat 224
Adjusting the operator’s seat 224
Operator’s seat “air suspension”
(extra equipment) (up to serial no) 225
Adjusting the air suspension 225
Operator’s seat “air suspension”
(extra equipment) (from serial no) 226
Adjusting the air suspension 226
Ladders 227
Front ladder 227
Hinged ladder 227
Access and ladder extension 227
Position side lights in case of excess width 234
Side lights in case of excess width 235
Rear ladder 236
Other uses of the rear ladder 236
Opening and closing the cab roof
(from serial no) 237
2
Driving the combine 238
Engine speed rotary switch 238
Manoeuvring 238
Automatic engine cut-off 239
Starting the engine 239
Gear ranges 240
Servo gearshift (option) 240
Adjusting the binds of the ground speed
control lever 240
Stopping 241
Driving behaviour 241
Steering 241
Brakes 241
Parking brake 242
Stopping the engine 243
CLMS Autopilot (Maize header) 244
CLMS Autopilot (Grain cutterbar) 245
Settings 245
Adjusting the directional stability of the combine 245
Setting the laser sensor in the field 247
Putting the CLMS Autopilot into operation 249
Cutterbar hydraulic cylinders 251
Attaching in cutterbar hydraulic cylinders 251
Third cutterbar cylinder required/
cutterbar spring lockouts 251
Adjustable rear axle 252
Rear wheel drive axle 254
Adjusting rear wheel drive axle from transport to
working position 254
Wheel tread adjustment – Rear wheel drive axle 256
Rear axle wheel turn limit devices
(adjustable rear axle) 258
Rear axle 8 t 258
Installing dual wheels 261
Operating the front ladder with dual tyres
installed 265
Opening and closing the big side panels and
the rear door 266
Adjusting the side panel/ rear door locks 267
Headlights, worklights and rear view mirrors 268
Towing 269
Forwards 269
Backwards 269
Safety lock 270
Fire extinguisher 270
Wheel chocks (up to serial no …) 270
Positioning the wheel chocks 271
Windscreen washer system 271
Battery master switch 272
Crop inspection 272
Additional weights 273
Liquid filling of rear axle wheels 276
Installing the rear axle ballast 276
Parts – rear axle ballast (adjustable and rigid axle) 277
Parts – rear axle ballast (rear wheel drive axle) 278
Parts – rear axle wheel ballast 279
Closing the grain tank openings 280
3 Operation – cutterbar
Cutterbar 3 3
Tilting the cutterbar from transport position 3 3
Mounting the cutterbar 3 3
Machines equipped with CL丛S Auto-contour 3 3
Adjusting the hydraulic cylinder for
transverse cutterbar control 3 4
Machines without Auto-contour 3 4
Connecting the universal drive shafts 3 6
Fitting the stand 3 7
Removing the cutterbar 3 7
Adjustments on the cutterbar 3 9
Crop divider 3 9
Standard crop divider 3 9
Special crop divider 311
Folding the crop divider tips 311
Grain lifters 312
Knife 312
Removing the knife 313
Installing the knife 313
Adjusting the height of the knife 313
Adjusting the knife clips 314
Spare knife 314
Knife drive 314
Cutterbar skids 315
Working in grass 315
Reel 315
Reel safety locks 315
Reel tines 316
Reel drive 316
Fore and aft reel adjustment 317
Variable-speed reel drive 318
Main table auger 318
Adjusting clearance to cutterbar bottom 318
Adjusting the stripper profiles on the cutterbar 321
Locking cutterbars and maize picker heads
(cutterbars without Auto-contour) 322
Replacing knife sertions in the field 322
4 Operation – CEBIS
5 Operation – basic machine
Feeder house 5 3
Cutterbar reverse drive 5 4
Cutterbar floatation springs 5 4
Checking the setting of the cutterbar
floatation springs 5 4
Cutting height indicator 5 5
Cutterbar spring pressure indicator 5 5
Blocking the cutterbar springs 5 5
Adjusting drop rate of the front attachment 5 6
Cutterbar clutch 5 6
Engaging and disengaging the cutterbar 5 7
Threshing mechanism 5 7
Stone trap 5 7
Engaging and disengaging the threshing
mechanism 5 9
Threshing drum 5 9
Cleaning the threshing parts 51 O
Basic concave setting 510
Learning the limit stops 514
Threshing drum speed 514
Threshing drum drives 515
Threshing drum two-step variable speed drive 515
Installing and removing preconcave segments 516
Threshing segment 516
Removing threshing segment 517
Installing threshing segment 518
Disawning 519
Unslugging the threshing drum 520
Deflector curtain 520
Straw walkers and cleaning 521
Straw walkers 521
Intensive separation system 521
Cleaning the straw walkers 522
Warning signal 522
Straw walker risers 523
Sieve pan 524
Preparation floor 524
Frogmouth sieves 525
Mechanical sieve adjustment 525
Electrical sieve adjustment 525
Removing and installing the sieves
(up to serial no) 526
3
Tightening torques of axial mountings
for the upper and lower sieves 529
Removing the sieves 529
Installing the sieves 531
Tightening torques of axial mountings for the
upper and lower sieves 531
Basic sieve setting (electrical sieve adjustment –
up to serial no) 532
Basic sieve setting (electrical sieve adjustment –
from serial no) 532
Harvesting without lower sieves 533
Removing the lower positioning motor
(from serial no) 534
Cleaning fan 535
Electric fan speed adjustment 535
Wind-controlled cleaning step 536
Adjustment of primary wind duct LEXION 460 – 415 536
Windboard LEXION 460 – 415 536
Wind board LEXION 415 / 410 / 405 536
Fan shutters for combining grass seed
and other special crops (extra equipment) 537
3-D cleaning system (powered sideways
thrust on top sieve) 538
Returns 539
C ombine performance monitor 540
Grain delivery 541
Augers and auger troughs 541
Elevators 542
Adjusting the t ension on elevator chains 543
Grain tank 544
Grain tank extension 9300/8500 litres (electric) 544
Grain tank covers (8100/7800/7300 litres
grain tank) 544
Unloading the grain tank 546
Grain tank unloading aid (extra equipment) 546
Grain tank walkway (up to serial no …) 547
Grain tank unloading tube 548
Swinging the unloading tube out and in 548
Inspection doors on the grain tank unloading tube 549
Shear bolt for grain tank unloading 550
Grain tank discharge – engaging and disengaging 550
Grain tank access 550
Automatic chain lubrication – grain tank unloading 551
Straw chopper 551
Before using the straw chopper for the first time 551
Adjusting the spreading width 552
Spreading unit height adjustment
LEXION 460 – 415 552
Spreading unit height adjustment
LEXION 410 / 405 552
Electric deflector adjustment 552
Adjusting the length of cut 553
Adjusting the cross blade 553
Putting the straw chopper into operation
LEXION 460 – 415 553
Taking the straw chopper out of operation
LEXION 460 – 415 554
Putting the straw chopper into operation
LEXION 410 / 405 554
Taking the straw chopper out of operation
LEXION 410 / 405 555
Chopper position for hitching the cutterbar trailer
LEXION 460 – 415 555
Chopper position for hitching the cutterbar trailer
LEXION 410 / 405 555
Reducing the straw chopper speed
LEXION 460 – 415 556
Moving the V-belt (12) on the pulley 557
Reducing the straw chopper speed
LEXION 410 / 405 558
Chaff spreader 559
Folding open the chaff spreader 560
Straw spreader 561
Retracting the coupling lug cylinders at the feeder
house (machines with Auto-Contour) 562
Sieves 563
Suggested combine adjustments 565
Problem, cause and/or remedy 573
6 Maintenance – basic machine, cutterbar
Important maintenance instructions 6 2
Maintenance schedule 6 4
Lubricants chart 6 6
Hydraulic system 6 7
Checking the oil level 6 7
Changing hydraulic oil 6 7
Changing the hydraulic oilfilter on the
hydrostatic pump 6 8
Changing the hydraulic oil filter on the
low-pressure hydraulic circuit (up to serial no …) 6 8
Cleaning the screen filter 6 9
Refilling the system after a hydraulic oil change 6 9
Bleeding the reel cylinders 610
Bleeding the reel cylinders for the reel
fore-and-aft adjustment 610
Bleeding the hydraulic cylinders for cutterbar
lateral levelling (machines with Auto-contour) 610
Gearboxes 611
Transmission gearbox 611
Checking the oil level 611
Oil change 612
2-step final drives 612
1-step final drives 613
Final drives (planetary gear) 613
Knife drive casing 614
Threshing drum two-step variable speed drive 614
Oil change 614
Checking the oil level 615
Transfer gearbox (engine) 615
Foot brake and brake fluid 615
Parking brake 615
Gear shift control adjustment 616
Drives 616
Drive system diagram 617
Drive system diagram 618
Changing drive belts 619
Removing and installing the variable-speed
drum belt 619
Removing the threshing drum power
band drive belt 619
Installing the threshing drum power band drive belt 620
Removing the accelerator drive belt 620
Installing the accelerator drive belt 620
Removing the variable-speed fan belt 620
Installing the variable-speed fan belt 621
Removing the intermediate fan drive belt 621
Installing the intermediate fan drive belt 621
Removing the intermediate cutterbar drive belt 622
Installing the intermediate cutterbar drive belt 622
Removing the variable-speed cutterbar belts 622
Installing the variable-speed cutterbar belts 622
Removing the cutterbar drive belt (1/2) 623
Installing the cutterbar drive belt (1/2) 623
Removing the impeller drive belt 623
Installing the impeller drive belt 623
Cutterbar drive adjustment
(Cutterbar drive without variable speed pulley) 624
Removing and installing V-belt (1) 624
Cutterbar drive adjustment
(Cutterbar drive with variable speed pulley) 626
Removing and installing V-belt (2) 626
4
Impeller drive adjustment 628
Installing and tensioning V-belt (4) 629
Cutterbar intermediate drive adjustment 630
Removing and installing cutterbar intermediate
drive belt (5) 630
Intermediate drive adjustment – main drive 632
Intermediate drive adjustment for grain tank
unloading mechanism 633
Straw chopper drive adjustment LEXION 460 – 415 634
Relieving the tension on V-belt (10) at
spring-loaded cylinder (G) and removing the belt 635
Installing V-belt (10) and tensioning the
belts by means of spring guide tube (G) 635
Straw chopper drive adjustment LEXION 460 – 415 636
Relieving the tension on the drive belt (11) at
spring-loaded cylinder (G) and removing the belt 636
Relieving the tension on V-belt (12) and
removing the belt 637
Straw chopper drive adjustment LEXION 410 / 405 638
Relieving the tension on the V-belt (10) at
spring-loaded cylinder (G) and removing the belt 638
Installing V-belt (10) and tensioning the belt at
tension spring guide tube (G) 638
Relieving the tension on the V-belt (12) at
spring-loaded cylinder (F) and removing the belt 639
Installing V-belt (12) and tensioning the belt at
tension spring guide tube (G) 639
Sieve pan and straw walker drive adjustment 640
Sieve pan drive adjustment 641
Straw walker drive adjustment 642
Grain tank discharge drive adjustment
(up to serial no …) 643
Grain tank discharge drive adjustment
(from serial no …) 644
Relieving the tension on the drive chain
tensioner and removing the chain 644
Installing and tensioning drive chain (17) 645
Intensive separation system drive adjustment 646
Removing the drive belts (18 and 19) 646
Installing and tensioning the drive belts (18 and 19) 647
Fan intermediate drive adjustment 647
Relieving the tension on the V-belt (20)
and removing the belt 647
Relieving the tension on the intermediate fan
drive belt (20) 647
Installing and tensioning V-belt (20) 648
Drum drive adjustment 649
Releasing the tension on threshing drum drive
belt (23) 649
Tensioning the threshing drum drive belt (23) 650
Releasing the tension on accelerator
drive belt (24) 650
Tensioning the accelerator drive belt (24) 651
Hydraulic pump – chaff spreader 651
Fire extinguisher 651
Cab 651
Cleaning the filters 651
Cleaning the units located in the cab roof 652
Compressor-type air-conditioning system 652
Tensioning the compressor drive belt 652
Cleaning the condenser 653
Checking the refrigerant level 653
Replacing the filter receiver-drier 654
Required refrigerant charge – refrigerant R 134 a 654
Compressor oil 655
Maintenance work before the harvest 655
Straw chopper 656
Swinging down the straw guide plate 656
Replacing the free-swinging knives 656
Replacing the stationary knives 658
Speed monitoring 658
Setting the magnetic pick-ups (sensors) 658
Spreading unit 659
Installing and adjusting the toothed belt 659
Compressed air system (extra equipment) 661
Compressed air connections 661
Draining the compressed air accumulator 661
Compressor 662
Pressure controller 662
Winter storage instructions for combines 663
7 Maintenance – engine
Important maintenance instructions 7 3
Maintenance schedule 7 4
Lubricants chart 7 5
Mercedes OM 401 LA 7 6
Perkins 1306- 9T 7 6
Mercedes OM 366 LA 7 7
Perkins 10066 TA 7 7
Perkins 10066 TW 7 8
Perkins 1306-9 HEUI 7 8
Walkway (up to serial no …) 7 9
Raising the walkway 7 9
Fuel system 71 0
Fuel tank 710
Fuel tap 710
Fuel pre-filter 711
Water separator/fuel pre-filter 711
Fuel filter 712
Bleeding the fuel system 713
Checking engine oil level 714
Changing engine oil 714
Oil filter 715
Pouring in engine oil 716
V-Belts 717
Adjusting fan drive 717
Releasing the tension on the fan drive belt (27) at
the spring-loaded cylinder and removing the belt 717
Installing and tensioning the fan drive belt 718
Tensioning alternator V-belt 719
Cooling system 720
Coolant 720
Water drain plugs on engine block 720
Water drain plug on engine block 721
Radiator 722
Coolant filter (Perkins 1306 – 9T I
Perkins 1306-9 HEUI) 722
Filling cooling system with coolant 722
Excessive pressure 723
Corrosion protection 723
Warning sign 723
Coolant temperature 723
Stopping the engine when overheated 724
Warning signal 724
Radiator rotary screen 725
Cleaning the radiator 726
Adjusting the radiator rotary screen drive 727
Adjusting the radiator rotary screen drive 729
Dry-type air cleaner 730
Warning device 730
Cleaning the air cleaner intake screen 730
Cleaning dry-type air cleaner with dust
extractor unit 730
Cleaning air cleaner 731
Dry-type air cleaner with safety filter cartridge 732
Battery 733
Battery isolating switch 733
Alternator 734
Engine problems, cause and/or remedy 735
Engine winter storage 736
IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION 460/ LEXION 450 LEXION 440 / LEXION 430 LEXION 420/ LEXION 415 LEXION 410 / LEXION 405 CEBIS OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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