CLAAS LEXION 480 / 470 LEXION 460 – 405 Grain to Maize Corn Cob Mix (CCM) Harvesting Equipment Maize Corn Cob Mix (CCM) to Grain Harvesting Equipment Conversion Instructions Manual

Description

CLAAS LEXION 480 / 470 LEXION 460 – 405 Grain to Maize Corn Cob Mix (CCM) Harvesting Equipment Maize Corn Cob Mix (CCM) to Grain Harvesting Equipment Conversion Instructions Manual

DESCRIPTION:

CLAAS LEXION 480 / 470 LEXION 460 – 405 Grain to Maize Corn Cob Mix (CCM) Harvesting Equipment Maize Corn Cob Mix (CCM) to Grain Harvesting Equipment Conversion Instructions Manual

INTRODUCTION

These conversion instructions are for the CLAAS Lexion 480, Lexion 470 and the Lexion 460 – 405 range of combine harvesters. The conversion instructions explain the correct method of machine side installation for

– Grain to maize, corn cob mix (CCM) harvesting equipment And from:

– Maize, corn cob mix (CCM) to grain harvesting equipment.

• For the correct operation of the machine, then please refer to the relevant operators book. The shipping package is shown on page 4.1.1 Each part has a number. The part specification e.g. for bolts is also stated in the “shipping package”.
• The list gives the dimensions and the quantity of the bolts as well as the parts belonging to it, like nuts and contact washers.
• Text and pictures apply in general to all the machine types covered by this book and the information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text

TABLE OF CONTENTS:

CLAAS LEXION 480 / 470 LEXION 460 – 405 Grain to Maize Corn Cob Mix (CCM) Harvesting Equipment Maize Corn Cob Mix (CCM) to Grain Harvesting Equipment Conversion Instructions Manual

1 Introduction
Introduction 111
2 Contents
3 General information
General information 311
Important 311
Identification of warning and danger signs 312
Correct use 312
Torque settings 313
Bolts 313
Hydraulic connections 314
4 Shipping package
Shipping package 411
Conversion from cereals to maize, corn cob mix (CCM)
harvesting 411
Conversion from maize and corn cob mix (CCM)
to cereals 414
5 Fitting the maize harvesting equipment
Safety 511
Additional weights 512
Trunking 521
Adjustment of the support 521
Locking the cutterbar ram springs 521
Hydraulic lock
(optional extra) 521
Mechanical locking 521
Retracting the front attachment horns on the trunking 522
Drum housing 531
Replacing the pre concave
(small stone trap) 531
Replacing the pre concave
(large stone trap) 532
Covering the stone trap
(small stone trap) 533
Covering the stone trap
(large stone trap) 533
Removing the threshing segments
(small stone trap) 534
Removing the threshing segments
(large stone trap) 536
Fitting the cover plates for the threshing drum
(maize and corn cob mix CCM) 537
Fitting the threshing cover bars to the threshing drum
(corn cob mix CCM) 538
Adjusting the curtain behind the impeller
LEXION 460 – 405 539
Separation / cleaning / unloading 541
Lateral risers
LEXION 460 – 405 541
CCM – Straw walker risers
LEXION 460 – 405 541
Multifinger separation system
(Dependant on machine type) 542
Changing the separation concaves
LEXION 480 543
Removing the separation concaves
Lexion 480
(from machine serial number 466 00160) 544
Fitting the separation concaves
LEXION 480
(from machine number 466 00160) 546
Removing the separation concaves
Lexion 480
(to machine serial number 466 00159) 546
Fitting the separation concaves
LEXION 480
(to machine number 466 00159) 547
Unbolting the cover plates
LEXION 480 548
Changing the separation concaves and the plain concaves
LEXION 470 548
Removing the separation concaves and the plain concaves
LEXION 470 549
Fitting the separation concaves and the plain concaves
LEXION 470 5412
Sieve selection 5412
Fitting the riser plates
(without the 3D cleaning system) 5414
Operation without the lower sieve 5414
Removing and fitting the sieves 5416
Removing the preparation floor (chopper)
LEXION 480 5416
Opening the chaff spreader
LEXION 470 / 460 – 405 5416
Removing the top sieves
(to machine serial number ) 5417
Removing the lower sieves
(to machine serial number …) 5418
Fitting in the sieves
(to machine serial number ) 5420
Torque settings for the axial clamping bolts for the top
and lower sieves 5420
Removing the top sieve
(from machine serial number ) 5420
Removing the lower sieve
(from machine serial number ) 5422
Fitting the sieves
(from machine serial number ) 5423
Torque settings for the axial clamping bolts for the top
and lower sieves 5423
Sieve – basic adjustment
(electric adjustment – to machine number ) 5424
Sieve – basic adjustment
(electrical sieve adjustment
– from machine serial number ) 5425
Adjusting grain tank unloading / restrictor plates 5426
Straw chopper
LEXION 460 – 405 551
Straw guide plate 551
212 UA Getreide- / Maisdrusch LEXION 480 / 470 / 460 – 405 – 188 3124
Contents
Fitting the straw guide plate
Lexion 410 / 405 (fixed chopper) type 452 553
Fitting the straw guide plate
Lexion 460 / 410 (fixed chopper) type 542, 543, 544 555
Fitting the straw guide plate
Lexion 460 / 410 (hydraulically adjustable chopper)
type 453, 454, 457, 543, 544, 547 558
Adjusting the straw guide plate 559
Straw chopper adjustment
LEXION 460 – 405 5510
Retracting the stationary knives 5511
Adjusting the stationary knives 5512
Removing every blade from the stationary knife 5513
Removing every other blade from the stationary knife 5513
Removing the blades from the chopper cylinder (cereals)
(hydraulically adjustable chopper) 5514
Removing the blades from the chopper cylinder (cereals)
(fixed chopper) 5514
Fitting the blades to the chopper cylinder (maize) 5515
Straw chopper
LEXION 480 / 470 561
Straw chopper adjustment
LEXION 480 / 470 561
Retracting the stationary knives 562
Adjusting the stationary knives 563
Removing every blade from the stationary knife 564
Removing every other blade from the stationary knife 564
Removing the blades from the straw chopper cylinder (cereals)
LEXION 480 565
Removing the blades from the straw chopper cylinder (cereals)
LEXION 470 565
Fitting the blades to the chopper cylinder (maize) 566
Chopper preparation pan (performance) 567
Chopper preparation pan – cereals 567
Chopper preparation pan – maize with rubber mat 568
Drives 571
Threshing drum speed adjustment 571
Two step drive
(optional) 571
Adjusting the speeds of the separation rotors
LEXION 480 / 470 572
Stepped drive
(optional) 572
Rotor speed schematic LEXION 480 573
Rotor speed schematic LEXION 470 573
Rotor speed regulator
(option) 573
Chopper speed reduction
LEXION 410 / 405 (fixed chopper) type 452
LEXION 430 – 410 (fixed chopper) type 543 574
Chopper speed reduction
LEXION 460 – 415 (adjustable chopper) type 454
LEXION 430 – 410 (adjustable chopper) type 543, 542 576
Chopper speed reduction
LEXION 460 / 450 (fixed chopper) type 547
LEXION 470 (fixed chopper) type 545, 541
LEXION 480 (fixed chopper) type 466, 546, 548 579
Chopper speed reduction
LEXION 480 (Uni spreader) 5712
Adjustment 581
Note 581
6 Fitting the grain
harvesting equipment
Safety 611
Additional weights 612
Trunking 621
Adjustment of the support 621
Locking the cutterbar ram springs 621
Extending the front attachment horns on the trunking 621
Threshing drum housing 631
Changing the pre concave segments
(small stone trap) 631
Changing the pre concave segments
(large stone trap) 631
Removing the cover plate for the stone trap
(small stone trap) 631
Removing the cover plate for the stone trap
(large stone trap) 631
Fitting the threshing segments
(small stone trap) 632
Fitting the threshing segments
(large stone trap) 633
Removing the cover bars 634
Adjusting the curtain behind the impeller
LEXION 460 – 405 635
Separation / cleaning / unloading 641
Lateral risers
LEXION 460 – 405 641
CCM – Straw walker risers
LEXION 460 – 405 641
Changing the separation concaves
LEXION 480 641
Removing separation concaves
(from machine serial number 466 00160) 642
Fitting separation concaves
(from machine serial number 466 00160) 642
Removing separation concaves
(to machine serial number 466 00159) 642
Fitting separation concaves
(to machine serial number 466 00159) 642
Changing the separation concaves and the plain concaves
LEXION 470 642
Fitting the cover plates
LEXION 480 643
Frog mouth sieves 644
Operating with lower sieve 644
Grain tank unloading / restrictor plates 644
Straw chopper
LEXION 460 – 405 651
Removing the straw plate or raising it
LEXION 410 / 405 (fixed chopper) type 452 651
Removing the straw plate
LEXION 460 – 410 (fixed chopper) type 542, 543, 544 653
188 3124 – UA Getreide- / Maisdrusch LEXION 480 / 470 / 460 – 405 213
Contents
Refitting the straw guide plate for cereal harvesting
LEXION 460 – 415 655
Adjusting the straw chopper
LEXION 460 – 405 656
Removing the straw chopper knives (maize)
(hydraulically adjustable straw chopper) 657
Removing the straw chopper knives (maize)
(fixed straw chopper) 657
Fitting the cereals blades to the chopper cylinder 658
Removing the guard 659
Adjusting the stationary blades 659
Adjusting the stationary blades 659
Fitting all the blades into the stationary knife 6510
Straw chopper
LEXION 480 / 470 661
Adjusting the straw chopper 661
Removing the maize knives from the stationary knife
LEXION 480 661
Removing the straw chopper knives (maize)
LEXION 470 662
Fitting the cereals blades to the chopper cylinder 663
Remove the rubber curtain
LEXION 480 663
Adjusting the stationary blades 664
Adjusting the stationary blades 664
Fitting all the blades into the stationary knife 665
Chopper preparation pan (optional)
LEXION 480 665
Drives 671
Threshing drum speed adjustment 671
Two step drive
(optional) 671
Adjusting the speeds of the separation rotors
LEXION 480 / 470 671
Increasing the chopper speed
LEXION 410 / 405 (fixed chopper) type 452
LEXION 430 – 410 (fixed chopper) type 543 671
Increasing the chopper speed
LEXION 460 – 415 (adjustable chopper) type 454
LEXION 430 – 410 (adjustable chopper) type 543, 542 672
Reducing the chopper drum speed
LEXION 460 / 450 (fixed chopper) type 547
LEXION 470 (fixed chopper) type 545, 541
LEXION 480 (fixed chopper) type 546, 548 672
Increasing the chopper speed
(LEXION 480 – uni spreader) 673
Adjustment 681
Note 681
7 Index
Index 711
IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION 480 / 470 LEXION 460 – 405 GRAIN TO MAIZE CORN COB MIX (CCM) HARVESTING EQUIPMENT MAIZE CORN COB MIX (CCM) TO GRAIN HARVESTING EQUIPMENT CONVERSION INSTRUCTIONS MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

s.m