Claas LEXION 560-510 Repair Manual – PDF DOWNLOAD

Description

Claas LEXION 560-510 Repair Manual – PDF DOWNLOAD

DESCRIPTION:

Claas LEXION 560-510 Repair Manual – PDF DOWNLOAD

General Information
1.1 General
1.1.1 Introduction

• The present CLAAS REPAIR MANUAL is to provide assistance in maintaining permanent availability. This is to guarantee the high value of CLAAS combine harvesters by thorough care and technical servicing. Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL.
• The sequence of pictures shows the repair process. The text provides the necessary explanations regarding settings, the use of CLAAS special tools and the like. The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed.
• The CLAAS REPAIR MANUAL is filled in a folder which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual of the combine-harvester.

TABLE OF CONTENTS:

Claas LEXION 560-510 Repair Manual – PDF DOWNLOAD

Contents 3
1 General Information 27
11 General 27
111 Introduction 27
12 Safety rules 28
121 Important notice 28
122 Identification of warning and danger signs 28
123 General safety and accident prevention regulations 29
124 Leaving the machine 30
125 Grain tank 30
126 Combine harvester chopper unit 30
127 Adjustment and maintenance work 30
128 Air conditioner 31
129 Pressure accumulator 31
1210 First-aid measures 31
1211 Battery isolating switch 32
1212 Applying the feed rake conveyor safety lock 32
1213 Removing the feed rake conveyor safety lock 32
1214 Danger of injury due to escaping hydraulic liquid 33
13 General repair instructions 33
131 Reason of damage 33
132 Spare parts 33
133 Diesel engine 34
134 Gearboxes 34
135 Alternator 34
136 Tensioning the steel roller chains 34
137 Taper ring fasteners 34
138 Self-locking bolts with micro- encapsulated adhesive 35
139 Liquid locking compound 36
1310 Lock collar bearings 36
1311 Adapter sleeve bearing 36
1312 Ferrule fittings on hydraulic lines 37
1313 Progressive ring fittings on hydraulic lines 38
1314 Taper fittings on hydraulic lines 39
1315 Hydraulic hoses 39
1316 Welding Work 41
1317 Some advice for speedy and correct repair work: 42
14 Torque settings 43
141 Tightening torques for metric regular threads 43
142 Tightening torques for metric fine threads 44
143 Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861 45
144 Tightening torques for hydraulic screw fittings and air conditioner fittings with a sealing cone and O-ring DIN 3865 45
145 Tightening torques of brake line screw fittings 46
146 Tightening torques for wheel bolts 47
15 Specifications 48
151 Lubricants 48
2 Operator’s platform 49
21 Steering 49
211 Removing the steering column 49
212 Disassembling the steering column 54
213 Steering column, exploded view 56
214 Assembling the steering column 57
215 Installing the steering column 59
216 Removing the steering unit 63
217 Installing the steering unit 65
218 Checking and adjusting the steering unit 66
22 Special tool for steering 67
221 Disassembling the steering column 67
222 Creating a vacuum in the hydraulic tank 67
223 Checking and adjusting the steering unit 68
23 Brakes 69
231 Removing the parking brake rope 69
232 Installing the parking brake rope 70
233 Removing the foot brake master cylinder 71
234 Installing the foot brake master cylinder 72
3 Feed rake conveyor 73
31 Feed rake conveyor 73
311 Removing the feed rake conveyor 73
312 Installing the feed rake conveyor 75
313 Removing the feed rake conveyor suction blower 76
314 Disassembling the feed rake conveyor suction blower 77
315 Feed rake conveyor suction blower, exploded view 80
316 Assembling the feed rake conveyor suction blower 82
317 Installing the feed rake conveyor suction blower 84
318 Removing the wooden ledges 85
319 Installing the wooden ledges 87
3110 Removing the intermediate floor 89
3111 Installing the intermediate floor 91
3112 Removing the runners 94
3113 Installing the runners 95
3114 Replacing the feeder chains 95
3115 Removing the top shaft 98
3116 Top shaft, exploded view (LEXION 560-540) 102
3117 Top shaft, exploded view (LEXION 530-510) 104
3118 Installing the top shaft 105
3119 Removing the deflection roller 111
3120 Disassembling the deflection roller 113
3121 Deflection roller, exploded view (LEXION 560-540) 114
3122 Deflection roller, exploded view (LEXION 530-510) 115
3123 Assembling the deflection roller 115
3124 Installing the deflection roller 116
3125 Removing the intermediate drive shaft 118
3126 Intermediate drive shaft, exploded view 121
3127 Installing the intermediate drive shaft 121
3128 Replacing the antislip strips (without dust extraction) 124
3129 Replacing the antislip strips (with dust extraction) 125
32 Feed rake conveyor special tool 126
321 Removing the top shaft 126
322 Removing the top shaft 127
323 Installing the top shaft 128
324 Disassembling the deflection roller 129
325 Assembling the deflection roller 130
326 Removing the intermediate drive shaft 131
327 Removing the intermediate drive shaft 132
33 Reverser drive 133
331 Removing the reverser drive 133
332 Disassembling the reverser drive 135
333 Reverser drive, exploded view 137
334 Assembling the reverser drive 138
335 Installing the reverser drive 139
34 Reverser drive special tool 141
341 Assembling the reverser drive 141
4 Threshing mechanism 142
41 Threshing concave 142
411 Removing the stone trap 142
412 Installing the stone trap 142
413 Removing the preconcave 143
414 Preconcave, exploded view, normal version 147
415 Installing the preconcave 149
416 Removing the main concave 151
417 Main concave, exploded view, normal version 155
418 Installing the main concave 156
419 Basic concave setting 159
Designations and measures for grain / maize concave: 161
Designations and dimensions for spike tooth concave: 162
42 Accelerator drum 167
421 Removing the right accelerator drum bearing 167
422 Disassembling the right accelerator drum bearing 168
423 Right accelerator drum bearing, exploded view 169
424 Assembling the right accelerator drum bearing 170
425 Installing the right accelerator drum bearing 171
426 Removing the left accelerator drum bearing 172
427 Disassembling the left accelerator drum bearing 174
428 Left accelerator drum bearing, exploded view 174
429 Assembling the left accelerator drum bearing 175
4210 Installing the left accelerator drum bearing 176
4211 Removing the accelerator drum 178
4212 Installing the accelerator drum 180
43 Special tools for accelerator drum 181
431 Removing the right accelerator drum bearing 181
432 Assembling the right accelerator drum bearing 181
433 Installing the right accelerator drum bearing 182
434 Removing the left accelerator drum bearing 182
435 Disassembling the left accelerator drum bearing 183
436 Assembling the left accelerator drum bearing 184
437 Installing the left accelerator drum bearing 185
44 Threshing drum 186
441 Removing the right threshing drum bearing 186
442 Disassembling the right threshing drum bearing 188
443 Right threshing drum bearing, exploded view 188
444 Assembling the right threshing drum bearing 189
445 Installing the right threshing drum bearing 190
446 Removing the left threshing drum bearing 192
447 Disassembling the left threshing drum bearing 194
448 Left threshing drum bearing, exploded view 194
449 Assembling the left threshing drum bearing 195
4410 Installing the left threshing drum bearing 196
4411 Removing the threshing drum 197
4412 Replacing the beater bars 199
4413 Replacing the threshing drum shaft 200
4414 Threshing drum, exploded view 203
4415 Installing the threshing drum 203
45 Special tools for threshing drum 206
451 Removing the right threshing drum bearing 206
452 Assembling the right threshing drum bearing 207
453 Removing the left threshing drum bearing 208
454 Assembling the left threshing drum bearing 209
455 Installing the left threshing drum bearing 210
456 Replacing the threshing drum shaft 211
46 Impeller 212
461 Removing the right impeller bearing 212
462 Installing the right impeller bearing 213
463 Removing the left impeller bearing 214
464 Installing the left impeller bearing 215
465 Removing the impeller 216
466 Disassembling the impeller 217
467 Impeller, exploded view 220
468 Assembling the impeller 221
469 Installing the impeller 222
47 Special tools for impeller 224
471 Removing the right impeller bearing 224
472 Installing the right impeller bearing 225
473 Removing the left impeller bearing 226
474 Installing the left impeller bearing 227
475 Disassembling the impeller 228
476 Disassembling the impeller 229
477 Disassembling the impeller 229
478 Assembling the impeller 230
5 Separation 231
51 Straw walker 231
511 Removing the straw walker racks 231
512 Installing the straw walker racks 233
513 Removing the front straw walker crankshaft 235
514 Installing the front straw walker crankshaft 236
515 Removing the rear straw walker crankshaft 238
516 Installing the rear straw walker crankshaft 240
517 Disassembling the straw walker crankshafts 242
518 Straw walker bearing, exploded view 243
519 Assembling straw walker crankshafts 244
52 Special tools for straw walkers 247
521 Disassembling the straw walker crankshafts 247
522 Assembling straw walker crankshafts 247
53 Finger roller 248
531 Removing the right bearing plate 248
532 Finger roller control, exploded view 250
533 Installing the right bearing plate 253
534 Removing the finger roller drive flange 255
535 Installing the finger roller drive flange 256
536 Removing the left bearing plate 258
537 Installing the left bearing plate 259
538 Removing the left flange 260
539 Installing the left flange 261
5310 Removing the finger roller fingers 262
5311 Installing the finger roller fingers 263
5312 Removing the control shafts 265
5313 Installing the control shafts 267
5314 Removing the finger roller 269
5315 Installing the finger roller 274
54 Special tools for finger roller 276
541 Removing the right bearing plate 276
542 Removing the finger roller drive flange 277
543 Installing the finger roller drive flange 278
544 Removing the left flange 279
545 Installing the left flange 280
6 Cleaning unit 281
61 Feed pan 281
611 Removing the feed pan 281
612 Installing the feed pan 282
62 Under-walker return floor 284
621 Removing the under-walker return floor 284
622 Under-walker return floor, exploded view 286
623 Installing the under-walker return floor 287
624 Removing the front rocker arm 289
625 Front rocker arm, exploded view 289
626 Installing the front rocker arm 290
63 Sieve pan 291
631 Removing the upper sieves 291
632 Installing the upper sieves 293
633 Removing the lower sieves 294
634 Installing the lower sieves 295
635 Basic sieves adjustment with electric sieve adjustment 297
636 Removing the sieve frame 297
637 Sieve frame, exploded view 301
638 Installing the sieve frame 302
639 Removing the sieve pan 305
6310 Sieve pan, exploded view 308
6311 Installing the sieve pan 309
64 Special tools for sieve pan 311
641 Basic sieves adjustment with electric sieve adjustment 311
642 Removing the sieve pan 311
65 Preparation floor 312
651 Removing the preparation floor 312
652 Preparation floor, exploded view 316
653 Installing the preparation floor 317
66 Sieve frame linkage 322
661 Removing the 3-D sieve pan control system 322
662 3-D sieve pan control system, exploded view 323
663 Installing the 3-D sieve pan control system 325
664 Adjusting the 3-D sieve pan control system 327
67 Special tool for sieve frame linkage 330
671 Adjusting the 3-D sieve pan control system 330
68 Rocker arm drive 331
681 Removing the rocker arm drive 331
682 Rocker arm drive, exploded view 334
683 Installing the rocker arm drive 336
684 Removing the rocker arm drive shaft 339
685 Installing the rocker arm drive shaft 341
69 Cleaning fan 343
691 Removing the bearing on the side of the cleaning fan (LEXION 560-520), (up to serial number ) 343
692 Bearing on the side of the cleaning fan, exploded view (LEXION 560-520), (up to serial number ) 345
693 Installing the bearing on the side of the cleaning fan (LEXION 560-520), (up to serial number ) 345
694 Removing the cleaning fan centre bearing (LEXION 560-520), (up to serial number ) 347
695 Cleaning fan centre bearing, exploded view (LEXION 560-520), (up to serial number ) 347
696 Installing the cleaning fan centre bearing (LEXION 560-520), (up to serial number ) 348
697 Removing the fan shaft (LEXION 560-520), (up to serial number ) 349
698 Installing the fan shaft (LEXION 560-520), (up to serial number ) 351
699 Removing the fan rotors (LEXION 560-520), (up to serial number ) 352
6910 Installing the fan rotors (LEXION 560-520), (up to serial number ) 353
6911 Removing the bearing on the side of the cleaning fan (LEXION 560-520), (from serial number ) 354
6912 Bearing on the side of the cleaning fan, exploded view (LEXION 560-520), (from serial number ) 355
6913 Installing the bearing on the side of the cleaning fan (LEXION 560-520), (from serial number ) 356
6914 Removing the fan shaft (LEXION 560-520), (from serial number ) 358
6915 Installing the fan shaft (LEXION 560-520), (from serial number ) 359
6916 Removing the fan rotors (LEXION 560-520), (from serial number ) 360
6917 Installing the fan rotors (LEXION 560-520), (from serial number ) 361
6918 Removing the bearing on the side of the cleaning fan (LEXION 510) 361
6919 Bearing on the side of the cleaning fan, exploded view (LEXION 510) 363
6920 Installing the bearing on the side of the cleaning fan (LEXION 510) 363
6921 Removing the fan shaft (LEXION 510) 365
6922 Installing the fan shaft (LEXION 510) 367
6923 Removing the wind blades (LEXION 510) 369
6924 Installing the wind blades (LEXION 510) 369
610 Cleaning fan special tool 370
6101 Installing the bearing on the side of the cleaning fan 370
6102 Removing the fan shaft (LEXION 560-520), (up to serial number ) 370
6103 Removing the bearing on the side of the cleaning fan (LEXION 560-520), (from serial number ) 371
7 Grain delivery 373
71 Returns elevator 373
711 Removing the returns elevator chain 373
712 Installing the returns elevator chain 375
713 Removing the top returns auger 376
714 Installing the top returns auger 378
715 Removing the returns elevator 380
716 Disassembling the returns elevator 381
717 Assembling the returns elevator 383
718 Installing the returns elevator 384
719 Removing the bottom returns auger 386
7110 Installing the bottom returns auger 388
7111 Removing the returns elevator boot 390
7112 Installing the returns elevator boot 392
72 Grain elevator 394
721 Removing the grain elevator chain 394
722 Installing the grain elevator chain 396
723 Removing the grain elevator head 397
724 Disassembling the grain elevator head 399
725 Assembling the grain elevator top 400
726 Installing the grain elevator top 401
727 Removing the grain elevator shaft 403
728 Installing the grain elevator shaft 406
729 Removing the grain elevator boot 408
7210 Installing the grain elevator boot 409
7211 Removing the grain auger 411
7212 Installing the grain auger 413
7213 Removing the grain tank filler auger with angle drive 415
7214 Disassembling the grain tank filler auger with angle drive 418
7215 Grain tank filler auger with angle drive, exploded view 421
7216 Assembling the grain tank filler auger with angle drive 423
7217 Installing the grain tank filler auger with angle drive 426
73 Special tool for grain elevator 429
731 Disassembling the grain elevator top 429
74 Grain tank unloading 430
741 Removing the horizontal grain tank unloading auger 430
742 Horizontal grain tank unloading auger, exploded view 433
743 Installing the horizontal grain tank unloading auger 434
744 Removing the vertical grain tank unloading auger 436
745 Installing the vertical grain tank unloading auger 436
746 Removing the grain tank unloading tube auger 437
747 Installing the grain tank unloading tube auger 438
748 Removing the grain tank unloading tube 439
749 Installing the grain tank unloading tube 440
7410 Removing the tube elbow 442
7411 Installing the tube elbow 443
7412 Removing the vertical unloading auger tube 444
7413 Installing the vertical unloading auger tube 446
8 Straw discharge 448
81 Rigid straw chopper 448
811 Removing the right straw chopper bearing 448
812 Right straw chopper bearing assembly, exploded view 450
813 Installing the right straw chopper bearing 450
814 Removing the left straw chopper bearing 451
815 Left straw chopper bearing assembly, exploded view 453
816 Installing the left straw chopper bearing 453
817 Removing the cutting cylinder 454
818 Cutting cylinder, exploded view 455
819 Pre-assembling the cutting cylinder 456
8110 Installing the cutting cylinder 457
82 Special tool for rigid straw chopper 458
821 Removing the right straw chopper bearing 458
822 Installing the right straw chopper bearing 459
823 Removing the left straw chopper bearing 460
824 Installing the left straw chopper bearing 461
9 Drives 462
91 Drive belts / drive chains 462
911 Drive diagram, left side 462
912 Drive system diagram, right side 464
913 Removing belt (R1) 465
914 Installing belt (R1) 465
915 Adjusting belt (R1) 466
916 Removing belt (R2) 467
917 Installing belt (R2) 468
918 Adjusting belt (R2) 469
919 Removing belt (R3) 470
9110 Installing belt (R3) 471
9111 Adjusting belt (R3) 472
9112 Removing belt (R4) 473
9113 Installing belt (R4) 474
9114 Adjusting belt (R4) 475
9115 Removing belt (R5) 476
9116 Installing belt (R5) 477
9117 Adjusting belt (R5) 478
9118 Removing belt (R6) 479
9119 Installing belt (R6) 479
9120 Adjusting belt (R6) 480
9121 Removing belt (R7) 481
9122 Installing belt (R7) 483
9123 Adjusting belt (R7) 485
9124 Removing belt (R8) 486
9125 Installing belt (R8) 487
9126 Adjusting belt (R8) 487
9127 Removing belt (R9) 488
9128 Installing belt (R9) 490
9129 Adjusting belt (R9) 492
9130 Removing belt (R10) 493
9131 Installing belt (R10) 494
9132 Adjusting belt (R10) 496
9133 Removing chain (K11) 497
9134 Installing chain (K11) 498
9135 Adjusting chain (K11) 498
9136 Removing belt (R12) 499
9137 Installing belt (R12) 500
9138 Adjusting belt (R12) 501
9139 Removing belt (R13) 502
9140 Installing belt (R13) 503
9141 Adjusting belt (R13/R14) 503
9142 Removing belt (R14) 505
9143 Installing belt (R14) 506
9144 Removing belt (R17) 507
9145 Installing belt (R17) 508
9146 Adjusting belt (R17) 509
9147 Removing belt (R18) 510
9148 Installing belt (R18) 511
9149 Adjusting belt (R18) 511
9150 Removing belt (R19) 512
9151 Installing belt (R19) 513
9152 Adjusting belt (R19) 513
9153 Removing belt (R20) 514
9154 Installing belt (R20) 515
9155 Adjusting belt (R20) 518
9156 Removing belt (R22) 519
9157 Installing belt (R22) 519
9158 Adjusting belt (R22) 520
9159 Removing belt (R45) 521
9160 Installing belt (R45) 522
9161 Adjusting belt (R45) 523
9162 Removing belt (R46) 524
9163 Installing belt (R46) 524
9164 Adjusting belt (R46) 525
9165 Removing belt (R48) 526
9166 Installing belt (R48) 527
9167 Adjusting belt (R48) 527
9168 Removing belt (R51) 528
9169 Installing belt (R51) 529
9170 Adjusting belt (R51) 529
9171 Removing belt (R52) 530
9172 Installing belt (R52) 531
9173 Adjusting belt (R52) 532
9174 Removing belt (R53) 533
9175 Installing belt (R53) 534
9176 Adjusting belt (R53) 535
9177 Removing belt (R54) 536
9178 Installing belt (R54) 537
9179 Adjusting belt (R54) 537
9180 Removing chain (K55) 538
9181 Installing chain (K55) 539
9182 Adjusting chain (K55) 539
9183 Removing chain (K56) 540
9184 Installing chain (K56) 541
9185 Adjusting chain (K56) 542
9186 Removing belt (R57) 542
9187 Installing belt (R57) 543
9188 Adjusting belt (R57) 544
9189 Removing belt (R58) (CAT engines C9, 3126B) 545
9190 Installing belt (R58) (CAT engines C9, 3126B) 545
9191 Adjusting belt (R58) (CAT engines C9, C10, 3126B, C13) 546
9192 Removing belt (R58) (CAT engines C10, C13) 547
9193 Installing belt (R58) (CAT engines C10, C13) 548
9194 Removing belt (R59) 549
9195 Installing belt (R59) 549
9196 Adjusting belt (R59) 550
92 Special tool for drive belts / drive chains 551
921 Removing belts (R4), (R52) 551
93 Accelerator drum drive 552
931 Removing the engine output pulley of belt (R54) 552
932 Engine output pulley of belt (R54), exploded view 553
933 Installing the engine output pulley of belt (R54) 553
934 Removing the jockey pulley of belt (R54) 554
935 Jockey pulley of belt (R54), exploded view 555
936 Installing the jockey pulley of belt (R54) 556
94 Threshing mechanism drive 557
941 Removing the main intermediate drive shaft 557
942 Installing the main intermediate drive shaft 559
943 Removing the driven pulley of belt (R9) 560
944 Installing the driven pulley of belt (R9) 562
945 Removing the jockey pulley of belt (R9) 564
946 Jockey pulley of belt (R9), exploded view 564
947 Installing the jockey pulley of belt (R9) 565
948 Removing the guide roller of belt (R9) 566
949 Guide roller of belt (R9), exploded view 566
9410 Installing the guide roller of belt (R9) 567
95 Special tool for threshing mechanism drive 568
951 Removing the main intermediate drive shaft 568
952 Installing the main intermediate drive shaft 569
953 Removing the driven pulley of belt (R9) 570
954 Installing the driven pulley of belt (R9) 571
96 Impeller drive 572
961 Removing the drive pulley of belt (R5) 572
962 Drive pulley of belt (R5), exploded view 573
963 Installing the drive pulley of belt (R5) 573
964 Removing the driven pulley of belt (R5) 575
965 Driven pulley of belt (R5), exploded view 576
966 Installing the driven pulley of belt (R5) 576
967 Removing the jockey pulley of belt (R5) 578
968 Jockey pulley of belt (R5), exploded view 578
969 Installing the jockey pulley of belt (R5) 579
97 Special tool for impeller drive 580
971 Removing the driven pulley of belt (R5) 580
972 Installing the driven pulley of belt (R5) 581
98 Threshing drum drive 582
981 Removing the threshing drum variable- speed drive (hydraulic) 582
982 Disassembling the threshing drum variable-speed drive (hydraulic) 584
983 Threshing drum variable-speed drive (hydraulic), exploded view 586
984 Assembling the threshing drum variable-speed drive (hydraulic) 588
985 Installing the threshing drum variable- speed drive (hydraulic) 590
986 Removing the threshing drum variable- speed drive (spring-loaded) 592
987 Disassembling the threshing drum variable-speed drive (spring-loaded) 593
988 Threshing drum variable-speed drive (spring-loaded), exploded view 597
989 Assembling the threshing drum variable-speed drive (spring-loaded) 599
9810 Installing the threshing drum variable- speed drive (spring-loaded) 604
9811 Removing the threshing drum variable- speed intermediate drive 605
9812 Disassembling the threshing drum variable-speed intermediate drive 606
9813 Threshing drum variable-speed intermediate drive, exploded view 608
9814 Assembling the threshing drum variable-speed intermediate drive 609
9815 Installing the threshing drum variable- speed drive intermediate drive 610
9816 Removing the driven pulley of belt (R53), without threshing drum reduction gearbox 611
9817 Installing the driven pulley of belt (R53) (without threshing drum reduction gearbox) 612
9818 Removing the driven pulley of belt (R53) (with threshing drum reduction gearbox) 612
9819 Installing the driven pulley of belt (R53) (with threshing drum reduction gearbox) 613
9820 Removing the jockey pulley of belt (R53) 614
9821 Jockey pulley of belt (R53), exploded view 614
9822 Installing the jockey pulley of belt (R53) 615
9823 Removing the threshing drum reduction gearbox 615
9824 Disassembling the threshing drum reduction gearbox 617
9825 Threshing drum reduction gearbox, exploded view 620
9826 Assembling the threshing drum reduction gearbox 622
9827 Installing the threshing drum reduction gearbox 626
99 Special tools for threshing drum drive 628
991 Removing the threshing drum variable- speed drive (hydraulic) 628
992 Installing the threshing drum variable- speed drive (hydraulic) 629
993 Removing the threshing drum variable- speed drive (spring-loaded) 630
994 Disassembling the threshing drum variable-speed drive (spring-loaded) 631
995 Assembling the threshing drum variable- speed drive (spring-loaded) 632
996 Installing the threshing drum variable- speed drive (spring-loaded) 633
997 Removing the threshing drum reduction gearbox 634
998 Assembling the threshing drum reduction gearbox 635
999 Assembling the threshing drum reduction gearbox 636
9910 Installing the threshing drum reduction gearbox 637
9911 Installing the threshing drum reduction gearbox / filling in oil 637
910 Front attachment drive 638
9101 Removing the fixed caliper of front attachment brake (383) 638
9102 Installing the fixed caliper of front attachment brake (383) 638
9103 Removing the front attachment brake disc 639
9104 Installing the front attachment brake disc 640
9105 Removing the rotary coupling of front attachment clutch (441) 641
9106 Disassembling the rotary coupling of front attachment clutch (441) 642
9107 Assembling the rotary coupling of front attachment clutch (441) 643
9108 Installing the rotary coupling of front attachment clutch (441) 645
9109 Removing the front attachment clutch with hydraulic cylinder (352) 645
91010 Disassembling the front attachment clutch with hydraulic cylinder (352) 647
91011 Front attachment clutch with hydraulic cylinder (352), exploded view 649
91012 Assembling the front attachment clutch with hydraulic cylinder (352) 651
91013 Installing the front attachment coupling with hydraulic cylinder (352) 653
91014 Removing the jockey pulley of belt (R7) 655
91015 Jockey pulley of belt (R7), exploded view 656
91016 Installing the jockey pulley of belt (R7) 656
91017 Removing the drive pulley of belt (R2) 657
91018 Disassembling the drive pulley of belt (R2) 659
91019 Drive pulley of belt (R2), exploded view 660
91020 Assembling the drive pulley of belt (R2) 661
91021 Installing the drive pulley of belt (R2) 663
91022 Removing the jockey pulley of belt (R2) or (R3) 664
91023 Jockey pulley of belt (R2) or (R3), exploded view 665
91024 Installing the jockey pulley of belt (R2) or (R3) 666
91025 Removing the front attachment variable-speed drive (hydraulic) 667
91026 Disassembling the front attachment variable-speed drive (hydraulic) 669
91027 Front attachment variable-speed drive (hydraulic), exploded view 671
91028 Assembling the front attachment variable-speed drive (hydraulic) 673
91029 Installing the front attachment variable-speed drive (hydraulic) 676
91030 Removing the front attachment variable-speed drive (spring-loaded) 677
91031 Disassembling the front attachment variable-speed drive (spring-loaded) 679
91032 Front attachment variable-speed drive (spring-loaded), exploded view 682
91033 Assembling the front attachment variable-speed drive (spring-loaded) 684
91034 Installing the front attachment variable-speed drive (spring-loaded) 689
91035 Removing the front attachment variable-speed intermediate drive 690
91036 Disassembling the front attachment variable-speed intermediate drive 691
91037 Front attachment variable-speed intermediate drive, exploded view 693
91038 Assembling the front attachment variable-speed intermediate drive 694
91039 Installing the front attachment variable-speed intermediate drive 696
91040 Removing the driven pulley of belt (R1), (R2) or (R3) 696
91041 Installing the driven pulley of belt (R1), (R2) or (R3) 697
91042 Removing the V-belt pulley of belt (R2) or (R3) (upper feed rake conveyor shaft) 698
91043 Installing the V-belt pulley of belt (R2) or (R3) (upper feed rake conveyor shaft) 698
91044 Removing the feed rake conveyor slip clutch 699
91045 Installing the feed rake conveyor slip clutch 700
91046 Removing the feed rake conveyor slip clutch linings 700
91047 Feed rake conveyor slip clutch, exploded view 701
91048 Installing the feed rake conveyor slip clutch linings 701
91049 Removing the guide roller of belt (R2) or (R3) 703
91050 Guide roller of belt (R2) or (R3), exploded view 704
91051 Installing the guide roller of belt (R2) or (R3) 704
91052 Removing the guide roller of belt (R3) 705
91053 Guide roller of belt (R3), exploded view 706
91054 Installing the guide roller of belt (R3) 707
911 Special tools for front attachment drive 708
9111 Disassembling the rotary coupling of front attachment clutch (441) 708
9112 Removing the front attachment clutch with hydraulic cylinder (352) 709
9113 Removing / installing the front attachment clutch with hydraulic cylinder (352) 710
9114 Assembling the front attachment clutch with hydraulic cylinder (352) 711
9115 Installing the front attachment coupling with hydraulic cylinder (352) 712
9116 Removing the drive pulley of belt (R2) 713
9117 Disassembling / assembling the drive pulley of belt (R2) 714
9118 Installing the drive pulley of belt (R2) 715
9119 Removing the front attachment variable-speed drive (hydraulic) 716
91110 Removing the front attachment variable-speed drive (hydraulic) 717
91111 Disassembling the front attachment variable-speed drive (hydraulic) 718
91112 Assembling the front attachment variable-speed drive (hydraulic) 719
91113 Installing the front attachment variable-speed drive (hydraulic) 720
91114 Removing the front attachment variable-speed drive (spring-loaded) 721
91115 Disassembling the front attachment variable-speed drive (spring-loaded) 722
91116 Assembling the front attachment variable-speed drive (spring-loaded) 723
91117 Installing the front attachment variable-speed drive (spring-loaded) 724
91118 Removing the driven pulley of belt (R1), (R2) or (R3) 725
91119 Installing the feed rake conveyor slip clutch 726
91120 Installing the feed rake conveyor slip clutch linings 726
912 Hydraulic reel drive 727
9121 Removing the drive pulley of belt (R6) (with cutterbar variable-speed drive) 727
9122 Installing the drive pulley of belt (R6) (with cutterbar variable-speed drive) 727
9123 Removing the driven pulley of belt (R6) 727
9124 Installing the driven pulley of belt (R6) 728
913 Straw walker drive 729
9131 Removing the driven pulley of belt (R22) 729
9132 Installing the driven pulley of belt (R22) 730
9133 Removing the jockey pulley of belt (R22) 731
9134 Jockey pulley of belt (R22), exploded view 731
9135 Installing the jockey pulley of belt (R22) 732
914 Finger roller drive 733
9141 Removing the drive pulley of belt (R45) 733
9142 Installing the drive pulley of belt (R45) 734
9143 Removing the driven pulley of belt (R45) (with chuck bushing fastening) 735
9144 Driven pulley of belt (R45), exploded view 736
9145 Installing the driven pulley of belt (R45) (with chuck bushing fastening) 736
9146 Removing the driven pulley of belt (R45) (with clamping fastening) 737
9147 Installing the driven pulley of belt (R45) (with clamping fastening) 738
9148 Removing the jockey pulley of belt (R45) 739
9149 Jockey pulley of belt (R45), exploded view 739
91410 Installing the jockey pulley of belt (R45) 740
91411 Removing the top guide roller of belt (R45) 741
91412 Top guide roller (R45), exploded view 741
91413 Installing the top guide roller (R45) 742
91414 Removing the bottom guide roller of belt (R45) 743
91415 Bottom guide roller of belt (R45), exploded view 743
91416 Installing the bottom guide roller of belt (R45) 744
915 Special tools for finger roller drive 745
9151 Removing the driven pulley of belt (R45) (with clamping fastening) 745
916 Sieve pan drive 746
9161 Removing the drive pulley of belt (R18) 746
9162 Installing the drive pulley of belt (R18) 747
9163 Removing the driven pulley of belt (R18) 748
9164 Driven pulley of belt (R18), exploded view 750
9165 Installing the driven pulley of belt (R18) 750
9166 Removing the jockey pulley of belt (R18) 752
9167 Jockey pulley of belt (R18), exploded view 752
9168 Installing the jockey pulley of belt (R18) 753
9169 Removing the driven pulley of belt (R19) 754
91610 Driven pulley of belt (R19), exploded view 755
91611 Installing the driven pulley of belt (R19) 756
91612 Removing the jockey pulley of belt (R19) 757
91613 Jockey pulley of belt (R19), exploded view 757
91614 Installing the jockey pulley of belt (R19) 758
91615 Removing the driven pulley of sieve pan belt (R20) 759
91616 Installing the driven pulley of sieve pan belt (R20) 760
91617 Removing the driven pulley of grain auger belt (R20) 761
91618 Installing the driven pulley of grain auger belt (R20) 762
91619 Removing the driven pulley of returns auger belt (R20) 763
91620 Installing the driven pulley of returns auger belt (R20) 764
91621 Removing the jockey pulley of belt (20) 765
91622 Jockey pulley of belt (R20), exploded view 765
91623 Installing the jockey pulley of belt (R20) 766
91624 Removing the guide roller of belt (R20) 767
91625 Guide roller of belt (R20), exploded view 767
91626 Installing the guide roller of belt (R20) 768
917 Special tools for sieve pan drive 770
9171 Removing the drive pulley of belt (R18) 770
9172 Installing the drive pulley of belt (R18) 771
9173 Removing the driven pulley of belt (R18) 772
9174 Installing the driven pulley of belt (R18) 773
9175 Installing the driven pulley of belt (R19) 774
918 Fan drive 775
9181 Removing the drive pulley of belt (R46) 775
9182 Installing the drive pulley of belt (R46) 776
9183 Removing the jockey pulley of belt (R46) 777
9184 Jockey pulley of belt (R46), exploded view 777
9185 Installing the jockey pulley of belt (R46) 778
9186 Removing the fan positioning motor 779
9187 Fan adjustment (electric), exploded view 780
9188 Installing the fan positioning motor 781
9189 Adjusting the fan drive 782
91810 Remove the electric fan variable- speed drive 783
91811 Installing the electric fan variable- speed drive 785
91812 Removing the spring-loaded fan variable-speed drive 787
91813 Disassembling the spring-loaded fan variable-speed drive 787
91814 Spring-loaded fan variable-speed drive, exploded view 788
91815 Assembling the spring-loaded fan variable-speed drive 789
91816 Installing the spring-loaded fan variable-speed drive 791
919 Special tool for fan drive 792
9191 Installing the drive pulley of belt (R46) 792
9192 Removing the spring-loaded fan variable-speed drive 793
9193 Disassembling/assembling the fan variable-speed drive (spring-loaded) 794
920 Grain tank unloading drive 795
9201 Removing the lower grain tank unloading angle drive 795
9202 Disassembling the lower grain tank unloading angle drive 796
9203 Lower grain tank unloading angle drive, exploded view 800
9204 Assembling the bottom grain tank unloading angle drive 801
9205 Installing the lower grain tank unloading angle drive 805
9206 Removing the upper grain tank unloading angle drive 806
9207 Disassembling the upper grain tank unloading angle drive 807
9208 Upper grain tank unloading angle drive, exploded view 809
9209 Assembling the upper grain tank unloading angle drive 810
92010 Installing the upper grain tank unloading angle drive 814
92011 Removing the sprockets of drive chain (K11) 814
92012 Installing the sprockets of drive chain (K11) 815
92013 Removing the chain lubricating pump 816
92014 Disassembling the chain lubrication pump 816
92015 Chain lubrication pump, exploded view 818
92016 Assembling the chain lubricating pump 819
92017 Installing the chain lubricating pump 820
92018 Removing the jockey pulley of belt (R10) 821
92019 Jockey pulley of belt (R10), exploded view 821
92020 Installing the jockey pulley of belt (R10) 822
92021 Removing the grain tank unloading intermediate drive shaft 823
92022 Disassembling the grain tank unloading intermediate drive shaft 824
92023 Grain tank unloading intermediate drive shaft, exploded view 826
92024 Assembling the grain tank unloading intermediate drive shaft 827
92025 Installing the grain tank unloading intermediate drive shaft 828
921 Straw chopper drive 830
9211 Removing the driven pulley of belt (R12) 830
9212 Driven pulley of belt (R12), exploded view 831
9213 Installing the driven pulley of belt (R12) 832
9214 Removing the jockey pulley of belt (R12) 833
9215 Jockey pulley of belt (R12), exploded view 834
9216 Installing the jockey pulley of belt (R12) 834
9217 Removing the driven pulley of belt (R13) 835
9218 Driven pulley of belt (R13), exploded view 837
9219 Assembling the driven pulley of belt (R13) 838
92110 Removing the jockey pulley of belt (R13) 839
92111 Jockey pulley of belt (R13), exploded view 839
92112 Installing the jockey pulley of belt (R13) 840
92113 Removing the driven pulley of belt (R14) 841
92114 Driven pulley of belt (R14), exploded view 843
92115 Installing the driven pulley of belt (R14) 843
92116 Removing the jockey pulley of belt (R14) 844
92117 Jockey pulley of belt (R14), exploded view 845
92118 Installing the jockey pulley of belt (R14) 846
922 Special tool for straw chopper drive 847
9221 Removing the driven pulley of belt (R12) 847
9222 Installing the driven pulley of belt (R12) 848
9223 Removing the driven pulley of belt (R13) 849
9224 Assembling the driven pulley of belt (R13) 850
923 Straw/chaff spreader drive hydraulic pump 851
9231 Removing the driven pulley of belt (R8) 851
9232 Installing the driven pulley of belt (R8) 851
9233 Removing the jockey pulley of belt (R8) 851
9234 Jockey pulley of belt (R8), exploded view 852
9235 Installing the jockey pulley of belt (R8) 853
924 Fan drive 854
9241 Removing the belt tensioner of belt (R59) 854
9242 Fan drive, exploded view 855
9243 Installing the belt tensioner of belt (R59) 856
9244 Removing the fan (CAT engines C9, 3126B) 856
9245 Installing the fan (CAT engines C9, 3126B) 857
9246 Removing the fan (CAT engines C10, C13) 857
9247 Installing the fan (CAT engines C10, C13) 858
9248 Removing the fan hub (CAT engines C9, 3126B) 859
9249 Installing the fan hub (CAT engines C9, 3126B) 859
92410 Removing the fan hub (CAT engines C10, C13) 860
92411 Installing the fan hub (CAT engines C10, C13) 861
925 Rotary chaff screen drive 862
9251 Removing the rotary chaff screen suction blower 862
9252 Disassembling the rotary chaff screen suction blower 863
9253 Rotary chaff screen suction blower, exploded view 865
9254 Assembling the rotary chaff screen suction blower 867
9255 Installing the rotary chaff screen suction blower 869
10 Axles, tyres 870
101 Brakes 870
1011 Removing the brake shoes of the parking brake 870
1012 Installing the brake shoes of the parking brake 871
1013 Bleeding the brake system 872
1014 Removing the brake linings 873
1015 Installing brake linings 873
1016 Removing the fixed caliper 875
1017 Installing the fixed caliper 877
1018 Removing the brake disc 878
1019 Installing the brake disc 879
102 Special tools for brakes 881
1021 Removing the brake shoes of the parking brake 881
11 Hydraulic system 882
111 General 882
1111 Checking the hydraulic oil level 882
1112 Hydraulic oil change 882
1113 Venting the hydrostatic system 884
1114 Venting the CLAAS 4-Trac axle 886
112 Accumulators 887
1121 Removing the front attachment dampening accumulator (508) 887
1122 Installing the front attachment dampening accumulator (508) 888
1123 Removing the cutterbar raise/lower accumulator (508) 889
1124 Installing the cutterbar raise/lower accumulator (508) 889
1125 Removing the cross levelling accumulator (502) 890
1126 Installing the cross levelling accumulator (502) 890
1127 Removing the Autopilot accumulator (503) 891
1128 Installing the Autopilot accumulator (503) 891
1129 Removing the swathing flap accumulator (507) 891
11210 Installing the swathing flap accumulator (507) 892
11211 Removing the reel drive accumulator (512) 893
11212 Installing the reel drive accumulator (512) 893
11213 Removing the hydrostatic ground drive accumulator (515) 893
11214 Installing the hydrostatic ground drive accumulator (515) 894
113 Hydraulic pumps 895
1131 Removing the rotary chaff screen drive/ working hydraulics double pump (217/205) 895
1132 Installing the rotary chaff screen drive/ working hydraulics double pump (217/205) 897
1133 Removing the steering hydraulics pump (218) 898
1134 Installing the steering hydraulics pump (218) 900
1135 Removing the hydraulic variable- displacement pump (211) 901
1136 Installing the hydraulic variable- displacement pump (211) 905
1137 Pressure measurements on the hydrostatic variable-displacement pump (211) 907
1138 Removing the straw/chaff spreader hydraulic pump (224) 909
1139 Installing the straw/chaff spreader hydraulic pump (224) 910
114 Hydraulic motors 912
1141 Removing the rotary chaff screen drive hydraulic motor (216) 912
1142 Rotary chaff screen drive hydraulic motor (216), exploded view 915
1143 Installing the rotary chaff screen drive hydraulic motor (216) 916
1144 Removing the ground drive fixed- displacement motor (207) 918
1145 Installing the ground drive fixed- displacement motor (207) 921
1146 Removing the chaff spreader drive hydraulic motor (223) 923
1147 Installing the chaff spreader drive hydraulic motor (223) 925
115 Hydraulic cylinder 927
1151 Removing the front attachment variable-speed drive hydraulic cylinder (354) 927
1152 Disassembling the front attachment variable-speed drive hydraulic cylinder (354) 927
1153 Front attachment variable-speed drive hydraulic cylinder (354), exploded view 928
1154 Assembling the front attachment variable-speed drive hydraulic cylinder (354) 928
1155 Installing the front attachment variable- speed drive hydraulic cylinder (354) 929
1156 Removing the rotary coupling (441) 930
1157 Disassembling the rotary coupling (441) 931
1158 Rotary coupling (441), exploded view 932
1159 Assembling the rotary coupling (441) 933
11510 Installing the rotary coupling (441) 935
11511 Removing the threshing drum variable-speed drive hydraulic cylinder (311) 936
11512 Disassembling the threshing drum variable-speed drive hydraulic cylinder (311) 936
11513 Threshing drum variable-speed drive hydraulic cylinder (311), exploded view 937
11514 Assembling the threshing drum variable-speed drive hydraulic cylinder (311) 938
11515 Installing the threshing drum variable- speed drive hydraulic cylinder (311) 939
11516 Removing the threshing mechanism hydraulic cylinder (312) 940
11517 Disassembling the threshing mechanism hydraulic cylinder (312) 940
11518 Threshing mechanism hydraulic cylinder (312), exploded view 942
11519 Assembling the threshing mechanism hydraulic cylinder (312) 943
11520 Installing the threshing mechanism hydraulic cylinder (312) 945
11521 Removing the grain tank unloading hydraulic cylinder (321) 946
11522 Disassembling the grain tank unloading hydraulic cylinder (321) 946
11523 Grain tank unloading hydraulic cylinder (321), exploded view 947
11524 Assembling the grain tank unloading hydraulic cylinder (321) 948
11525 Installing the grain tank unloading hydraulic cylinder (321) 949
11526 Removing the straw chopper hydraulic cylinder (347) 949
11527 Disassembling the straw chopper hydraulic cylinder (347) 950
11528 Straw chopper hydraulic cylinder (347), exploded view 951
11529 Assembling the straw chopper hydraulic cylinder (347) 952
11530 Installing the straw chopper hydraulic cylinder (347) 953
11531 Removing the reverser drive hydraulic cylinder (352) 953
11532 Disassembling the reverser drive hydraulic cylinder (352) 954
11533 Reverser drive hydraulic cylinder (352), exploded view 955
11534 Assembling the reverser drive hydraulic cylinder (352) 956
11535 Installing the reverser drive hydraulic cylinder (352) 958
11536 Removing the cutterbar cross levelling hydraulic cylinder (305/306) 960
11537 Disassembling the cutterbar cross levelling hydraulic cylinder (305/306) 961
11538 Cutterbar cross levelling hydraulic cylinder (305/306), (up to serial no ), exploded view 963
11539 Cutterbar cross levelling hydraulic cylinder (305/306), (from serial no ), exploded view 964
11540 Assembling the cutterbar cross levelling hydraulic cylinder (305/306) 965
11541 Installing the cutterbar cross levelling hydraulic cylinder (305/306) 967
11542 Bleeding the cutterbar cross levelling hydraulic cylinder (305/306) 968
11543 Removing the cutterbar hydraulic cylinder (351) 970
11544 Disassembling the cutterbar hydraulic cylinder (351) 973
11545 Cutterbar hydraulic cylinder (351), exploded view 975
11546 Assembling the cutterbar hydraulic cylinder (351) 976
11547 Installing the cutterbar hydraulic cylinder (351) 978
11548 Removing the cutterbar spring lock hydraulic cylinder (344) 980
11549 Disassembling the cutterbar spring lock hydraulic cylinder (344) 981
11550 Cutterbar spring lock hydraulic cylinder (344), exploded view 982
11551 Assembling the cutterbar spring lock hydraulic cylinder (344) 983
11552 Installing the cutterbar spring lock hydraulic cylinder (344) 984
11553 Removing the concave adjustment hydraulic cylinders (309/310) 984
11554 Disassembling the left concave adjustment hydraulic cylinder (309/310), (up to serial number ) 985
11555 Disassembling the right concave adjustment hydraulic cylinder (309/310), (up to serial number ) 987
11556 Disassembling the left concave adjustment hydraulic cylinder (309/310), (from serial number ) 988
11557 Disassembling the right concave adjustment hydraulic cylinder (309/310), (from serial number ) 989
11558 Left concave adjustment hydraulic cylinder (309/310), (up to serial number ), exploded view 991
11559 Left concave adjustment hydraulic cylinder (309/310), (from serial number ), exploded view 992
11560 Right concave adjustment hydraulic cylinder (309/310), (up to serial number ), exploded view 993
11561 Right concave adjustment hydraulic cylinder (309/310), (from serial number ), exploded view 994
11562 Assembling the left concave adjustment hydraulic cylinder (309/310), (from serial number ) 995
11563 Assembling the right concave adjustment hydraulic cylinder (309/310), (from serial number ) 997
11564 Installing the concave adjustment hydraulic cylinders (309/310) 999
11565 Removing the grain tank unloading tube hydraulic cylinder (320)1000
11566 Disassembling the grain tank unloading tube hydraulic cylinder (320)1000
11567 Grain tank unloading tube hydraulic cylinder (320), exploded view1003
11568 Assembling the grain tank unloading tube hydraulic cylinder (320)1004
11569 Installing the grain tank unloading tube hydraulic cylinder (320)1006
11570 Removing the 3-D sieve pan hydraulic cylinder (301)1007
11571 Disassembling the 3-D sieve pan hydraulic cylinder (301)1008
11572 3-D sieve pan hydraulic cylinder (301), exploded view1010
11573 Assembling the 3-D sieve pan hydraulic cylinder (301)1011
11574 Installing the 3-D sieve pan hydraulic cylinder (301)1013
11575 Bleeding the 3-D sieve pan hydraulic cylinder (301)1013
11576 Removing the 1st gear engage actuation hydraulic cylinder (391)1013
11577 Disassembling the 1st gear engage actuation hydraulic cylinder (391)1015
11578 1st gear engage actuation hydraulic cylinder (391), exploded view1016
11579 Assembling the 1st gear engage actuation hydraulic cylinder (391)1017
11580 Installing the 1st gear engage actuation hydraulic cylinder (391)1018
11581 Removing the 1st gear neutral actuation hydraulic cylinder (392)1019
11582 Disassembling the 1st gear neutral actuation hydraulic cylinder (392)1021
11583 1st gear neutral actuation hydraulic cylinder (392), exploded view1022
11584 Assembling the 1st gear neutral actuation hydraulic cylinder (392)1023
11585 Installing the 1st gear neutral actuation hydraulic cylinder (392)1024
11586 Removing the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1025
11587 Disassembling the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1027
11588 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393), exploded view1028
11589 Assembling the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1029
11590 Installing the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1030
11591 Removing the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1031
11592 Disassembling the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1031
11593 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394), exploded view1032
11594 Assembling the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1033
11595 Installing the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1033
11596 Removing the moisture measurement hydraulic cylinder (335)1034
11597 Disassembling the moisture measurement hydraulic cylinder (335)1035
11598 Moisture measurement hydraulic cylinder (335), exploded view1036
11599 Assembling the moisture measurement hydraulic cylinder (335)1037
115100 Installing the moisture measurement hydraulic cylinder (335)1038
115101 Checking and adjusting the moisture measurement hydraulic cylinder (335)1040
115102 Removing the grain elevator hydraulic cylinder (358)1042
115103 Disassembling the grain elevator hydraulic cylinder (358)1042
115104 Grain elevator hydraulic cylinder (358), exploded view1044
115105 Assembling the grain elevator hydraulic cylinder (358)1045
115106 Installing the grain elevator hydraulic cylinder (358)1047
115107 Removing the swathing flap hydraulic cylinder (378)1048
115108 Disassembling the swathing flap hydraulic cylinder (378)1049
115109 Swathing flap hydraulic cylinder (378), exploded view1051
115110 Assembling the swathing flap hydraulic cylinder (378)1052
115111 Installing the swathing flap hydraulic cylinder (378)1054
115112 Removing the grain tank unloading aid hydraulic cylinder (322)1056
115113 Disassembling the grain tank unloading aid hydraulic cylinder (322)1056
115114 Grain tank unloading aid hydraulic cylinder (322), exploded view1058
115115 Assembling the grain tank unloading aid hydraulic cylinder (322)1059
115116 Installing the grain tank unloading aid hydraulic cylinder (322)1061
115117 Removing the steering hydraulic cylinder (323) without Autopilot1061
115118 Disassembling the steering hydraulic cylinder (323) without Autopilot1062
115119 Steering hydraulic cylinder (323) without Autopilot, exploded view1064
115120 Assembling the steering hydraulic cylinder (323) without Autopilot1065
115121 Installing the steering hydraulic cylinder (323) without Autopilot1067
115122 Removing the steering hydraulic cylinder (323) with Autopilot1067
115123 Disassembling the steering hydraulic cylinder (323) with Autopilot1069
115124 Steering hydraulic cylinder (323) with Autopilot, exploded view1072
115125 Assembling the steering hydraulic cylinder (323) with Autopilot1074
115126 Installing the steering hydraulic cylinder (323) with Autopilot1077
116 Valve blocks1079
1161 Main valve block, exploded view1079
1162 Removing the master valve (Y77)1080
1163 Installing the master valve (Y77)1082
1164 Removing the front attachment raise solenoid valve (Y85)1083
1165 Installing the front attachment raise solenoid valve (Y85)1085
1166 Removing the front attachment lower solenoid valve (Y87)1086
1167 Installing the front attachment lower solenoid valve (Y87)1088
1168 Removing the working hydraulics pressure relief valve (703)1090
1169 Installing the working hydraulics pressure relief valve (703)1092
11610 Checking and adjusting the working hydraulics pressure relief valve (703)1093
11611 Removing the front attachment lower flow control valve (614)1094
11612 Disassembling the front attachment lower flow control valve (614)1095
11613 Assembling the front attachment lower flow control valve (614)1095
11614 Installing the front attachment lower flow control valve (614)1097
11615 Removing the non-return valve (732)1097
11616 Installing the non-return valve (732)1098
11617 Removing the pilot valve (743)1099
11618 Installing the pilot valve (743)1100
11619 Low pressure hydraulic system valve blocks, exploded view1102
11620 Removing the low-pressure solenoid valve1103
11621 Installing the low-pressure solenoid valve1104
11622 Removing the low-pressure hydraulics pressure relief valve (729)1105
11623 Low-pressure hydraulics pressure relief valve (729), exploded view1107
11624 Installing the low-pressure hydraulics pressure relief valve (729)1107
11625 Checking and adjusting the low- pressure hydraulics pressure relief valve (729)1108
11626 Front attachment dampening valve block, exploded view1109
11627 Removing the front attachment dampening solenoid valve (Y97)1110
11628 Installing the front attachment dampening solenoid valve (Y97)1112
11629 Removing the non-return valve (732)1113
11630 Installing the non-return valve (732)1116
11631 Valve block, exploded view1117
11632 Removing the threshing drum slow solenoid valve (Y19)1118
11633 Installing the threshing drum slow solenoid valve (Y19)1120
11634 Removing the threshing drum fast solenoid valve (Y20)1121
11635 Installing the threshing drum fast solenoid valve (Y20)1123
11636 Removing the grain tank unloading tube swing out solenoid valve (Y33)1123
11637 Installing the grain tank unloading tube swing out solenoid valve (Y33)1125
11638 Removing the grain tank unloading tube swing in solenoid valve (Y34)1126
11639 Installing the grain tank unloading tube swing in solenoid valve (Y34)1128
11640 Removing the straw chopper in working position solenoid valve (Y74)1128
11641 Installing the straw chopper in working position solenoid valve (Y74)1130
11642 Removing the straw chopper in swathing mode solenoid valve (Y75)1131
11643 Installing the straw chopper in swathing mode solenoid valve (Y75)1133
11644 Removing the concave narrow solenoid valve (Y17)1133
11645 Installing the concave narrow solenoid valve (Y17)1135
11646 Removing the concave narrow solenoid valve (Y17)1136
11647 Installing the concave wide solenoid valve (Y18)1138
11648 Removing the straw chopper non- return valve (734)1138
11649 Installing the straw chopper non- return valve (734)1140
11650 Removing the concave non-return valves (734) and (732)1141
11651 Installing the concave non-return valves (734) and (732)1144
11652 3/3-way valve block, exploded view1146
11653 Removing the front attachment variable-speed drive slow solenoid valve (Y89)1147
11654 Installing the front attachment variable-speed drive slow solenoid valve (Y89)1148
11655 Removing the front attachment variable-speed drive fast solenoid valve (Y90)1149
11656 Installing the front attachment variable-speed drive fast solenoid valve (Y90)1151
11657 4/3-way valve block, exploded view1153
11658 Removing the cutterbar spring unlock solenoid valve (Y70)1154
11659 Installing the cutterbar spring unlock solenoid valve (Y70)1155
11660 Removing the cutterbar springs non- return valve (734)1156
11661 Installing the cutterbar springs non- return valve (734)1158
11662 3/2-way valve block, exploded view1159
11663 Removing the front attachment quick stop solenoid valve (Y101)1160
11664 Installing the front attachment quick stop solenoid valve (Y101)1161
11665 Auto Contour and reversing valve block, exploded view1163
11666 Removing the left front attachment cross levelling solenoid valve (Y67)1164
11667 Installing the left front attachment cross levelling solenoid valve (Y67)1166
11668 Removing the right front attachment cross levelling solenoid valve (Y68)1167
11669 Installing the right front attachment cross levelling solenoid valve (Y68)1169
11670 Removing the Auto-Contour non- return valve (732)1170
11671 Installing the Auto-Contour non-return valve (732)1172
11672 Removing the Auto-Contour non- return valve (734)1173
11673 Installing the Auto-Contour non-return valve (734)1174
11674 Removing the Auto-Contour flow control valve (740)1175
11675 Installing the Auto-Contour flow control valve (740)1176
11676 Removing the front attachment reverse solenoid valve (Y86)1177
11677 Installing the front attachment reverse solenoid valve (Y86)1179
11678 Removing the reversing non-return valve (732)1180
11679 Installing the reversing non-return valve (732)1181
11680 Removing the reversing connecting valve (776)1182
11681 Installing the reversing connecting valve (776)1184
11682 Autopilot valve block, exploded view1185
11683 Removing the Autopilot left solenoid valve (Y9)1186
11684 Installing the Autopilot left solenoid valve (Y9)1188
11685 Removing the Autopilot right solenoid valve (Y10)1189
11686 Installing the Autopilot right solenoid valve (Y10)1191
11687 Removing the Autopilot non-return valve (732)1192
11688 Installing the Autopilot non-return valve (732)1194
11689 Removing the Autopilot non-return valve (734)1195
11690 Installing the Autopilot valve non- return valve (734)1196
11691 Removing the concave adjustment pressure relief valve (705)1198
11692 Concave adjustment pressure relief valve (705), exploded view1200
11693 Checking and adjusting the concave adjustment pressure relief valve (705)1201
11694 Installing the concave adjustment pressure relief valve (705)1203
11695 Removing the dynamic side hill levelling 3-D pendulum control (601)1203
11696 Disassembling the dynamic side hill levelling 3-D pendulum control (601)1205
11697 Dynamic side hill levelling 3-D pendulum control (601), exploded view1207
11698 Assembling the dynamic side hill levelling 3-D pendulum control (601)1208
11699 Installing the dynamic side hill levelling 3-D pendulum control (601)1209
116100 Removing the brake restrictor valve (750)1209
116101 Disassembling the brake restrictor valve (750)1211
116102 Brake restrictor valve (750), exploded view1215
116103 Assembling the brake restrictor valve (750)1217
116104 Installing the brake restrictor valve (750)1220
116105 Checking the brake restrictor valve (750)1222
116106 Gearbox valve block, exploded view1223
116107 Removing the gearbox 1st gear solenoid valve (Y107)1224
116108 Installing the gearbox 1st gear solenoid valve (Y107)1226
116109 Removing the gearbox 2nd gear solenoid valve (Y108)1226
116110 Installing the gearbox 2nd gear solenoid valve (Y108)1228
116111 Removing the gearbox 3rd gear solenoid valve (Y123)1229
116112 Installing the gearbox 3rd gear solenoid valve (Y123)1231
116113 Removing the straw/chaff spreader flow control valve (611)1231
116114 Installing the straw/chaff spreader flow control valve (611)1232
117 Special tools1233
1171 Creating a vacuum in the hydraulic tank1233
1172 Pulling out the valve insert1233
1173 Screwing out the iron core1233
1174 Adjusting the reel drive hydraulic pump (213)1234
1175 Removing the hydraulic variable- displacement pump (211)1235
1176 Pressure measurements on the hydrostatic variable-displacement pump (211)1235
1177 Pressure measurements on the hydrostatic variable-displacement pump (211), low pressure1236
1178 Disassembling the rotary coupling (441)1236
1179 Checking and adjusting the working hydraulics pressure relief valve (703)1237
11710 Checking and adjusting the concave adjustment pressure relief valve (705)1237
11711 Checking and adjusting the low- pressure hydraulics pressure relief valve (729)1237
11712 Checking the brake restrictor valve (750)1238
Index1239
Numerics1239
A1239
B1239
C1241
D1242
E1242
F1243
G1244
H1245
I1245
J1245
L1246
M1246
N1247
O1247
P1247
R1247
S1248
T1250
U1251
V1251
W1251

IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION 560-510 REPAIR MANUAL – PDF DOWNLOAD:

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