CLAAS LEXION 560 / 550 Montana LEXION 530 / 520 Montana Operator’s Manual – PDF DOWNLOAD

Description

CLAAS LEXION 560 / 550 Montana LEXION 530 / 520 Montana Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS LEXION 560 / 550 Montana LEXION 530 / 520 Montana Operator’s Manual – PDF DOWNLOAD

Introduction
1.1 General Information
1.1.1 How to use this manual

• This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.
• Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time. Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended.
• If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.

General Information
2.1 Road traffic

• In addition to his driving licence, the operator must always carry the copy of the vehicle type approval registration issued by the Kraftfahrt-Bundesamt (the German Federal Motor Vehicle Executive). A warning triangle and, on machines over 4 t permissible total weight, at least one wheel chock must always be carried on the combine.
• When driving on public roads with the combine harvester comply with all the requirements stated under letter C in the copy of the vehicle type approval registration (§ 18 Section 5 StVZO) issued by the Kraftfahrt- Bundesamt. On machines with excess width (width over the tyres), a vehicle type approval registration for individual vehicles (single expert opinion) and a special approval in accordance with § 70, Section 1, clauses 1 and 2 of the StVZO must be carried instead of the General Operating Permit. Furthermore, all the requirements stated in the vehicle type approval registration for individual vehicles and in the special approval must be observed. The issue of a special approval differs from country to country.
• The excess width must be marked in accordance with the regulations for marking of excess-width road vehicles (e.g. two marker boards at the front and the rear each, protective bar, two amber flashing warning beacons). If any part(s) of the combine harvester is/are subsequently modified whose condition is/are prescribed or the operation of which (after being
• modified) could represent a hazard to other road users, then the vehicle type approval registration shall no longer be valid and application must be made for a new vehicle type approval registration. In this case the machine must be presented to the motor vehicle safety inspection authority responsible (e.g. TÜV) in order to obtain an expert opinion certificate (§ 19
• section 2 StVZO). If you are in any doubt as to whether this situation applies in your case, please contact us as manufacturers. If a transport vehicle for front attachments is towed behind the combine harvester, then the cable for the
• lighting system must be connected and the good condition of the lighting system assured. If the combine is equipped with a maize picker head or folding cutterbar, the regulations and requirements of the machine’s General Operating Permit must be observed, in particular the requirements concerning ballast weights and tyres.

Registration

As a self propelled working machine with a maximum speed of more than 20 km/h, the combine is subject to registration and needs to have licence plates fitted. As a self propelled working machine with a maximum speed of up to 20 km/h, the combine is not subject to registration and does not need to have licence plates fitted. The machine must be clearly and indelibly marked on the left side with the Christian name and surname of the owner and his address. The towing of trailers in the trailer hitch when driving on public roads is not permitted. Road traffic regulations may vary between countries. In case of discrepancies between the instructions provided by the manufacturer and the traffic regulations of the relevant countries, the traffic regulations of the countries concerned apply.

TABLE OF CONTENTS:

CLAAS LEXION 560 / 550 Montana LEXION 530 / 520 Montana Operator’s Manual – PDF DOWNLOAD

Contents
1 Introduction
11 General Information 20
111 How to use this manual 20
112 Validity of instructions 22
2 General Information
21 Road traffic 23
22 Important notice 25
23 Identification plate / Serial number 26
231 Identification plate / Serial number 26
232 Identification plate 27
233 Machine serial number 27
234 Engine serial number 27
235 Straw chopper identification plate 29
236 Cab serial number 29
24 Attachment parts / machine body 30
241 Access to the workplace and maintenance areas 30
3 Safety Rules
31 Safety rules 32
311 General information 32
312 Identification of warning and danger signs 32
313 Intended use 33
314 Reasonable foreseeable misuse 34
315 General safety and accident prevention regulations 34
316 Transporting passengers, instructor, operating personnel 35
317 Driving operations 35
318 Automotive operation of combine harvester 36
319 Leaving the combine harvester 36
3110 Front attachments (cutterbar etc) and other components 36
3111 Air conditioner 37
3112 Maintenance 37
3113 Basic rule 37
3114 Accumulators 37
3115 Levelling mechanism 38
3116 Decommissioning and disposal 38
3117 Cylinder safety lock 39
3118 Fire extinguisher 40
3119 Battery isolating switch 41
3120 Wheel chocks 41
3121 Jack up the machine 42
3122 Loading and tying down the machine 42
3123 Hydraulic system 43
3124 Danger of injury due to escaping hydraulic liquid 44
32 Safety decals with pictorials 45
321 General instructions for warning signs 45
322 Safety decals 46
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4 Specifications
41 CLAAS LEXION 560 / 550 Montana 69
411 Cab / Operator’s platform 69
412 Cutterbar 69
413 Threshing mechanism 69
414 Separation 71
415 Cleaning (Standard cleaning system) 71
416 Grain delivery 71
417 Engine 72
418 Chassis 73
419 Tyres and tyre pressures 74
4110 Torque settings of wheel bolts 75
4111 Track width 76
4112 Transport position / Working position 77
4113 Weights 80
4114 Safety features 80
42 CLAAS LEXION 530 / 520 Montana 81
421 Cab / Operator’s platform 81
422 Cutterbar 81
423 Threshing mechanism 81
424 Separation 82
425 Cleaning (Standard cleaning system) 82
426 Grain delivery 82
427 Engine 83
428 Chassis 84
429 Tyres and tyre pressures 85
4210 Torque settings of wheel bolts 86
4211 Track width 87
4212 Transport position / Working position 88
4213 Weights 91
4214 Safety features 91
5 Prior to operation
51 General Information 92
511 Initial operation check list 92
512 Loading and tying down the machine 93
52 Cab 95
521 Cab with automatic air conditioner 95
522 Automatic air conditioner 97
523 Putting the automatic air conditioner into operation 98
524 Setting the cab temperature 99
525 Manually setting the evaporator blower speed 99
526 Activating ECON operating mode 100
527 Deactivating ECON operating mode 100
528 REHEAT operation (Dehumidify cab windows) 101
529 Displaying the outside temperature 102
5210 Changing the temperature display to °Fahrenheit 102
5211 Floor heating 102
5212 Display of malfunction – Error in thermometer F0 (cab, blue) 103
5213 Display of malfunction – Error in thermometer F1 (exhaust, yellow) 103
5214 Display of malfunction – Error in thermometer F2 (outside, red) 103
5215 Cab with air conditioner (Standard version) 104
5216 Putting the air conditioning system into operation 106
5217 Heater 107
5218 Floor heating 107
5219 REHEAT operation (Dehumidify cab windows) 108
5220 Problem, possible cause or remedy – air conditioner system 109
5221 Cooling box 111
5222 Cooling unit (option) 111
5223 Cooling bag (option) 111
5224 Ice bucket (option) 112
5225 Windscreen washer 112
5226 Crop inspection 112
5227 Opening and closing the cab roof 113
5228 Cab emergency exit 113
5229 Operator’s platform overview 114
5230 Control console 116
5231 Screen (vehicle information display) 119
5232 Screen (harvest display) 121
5233 Keys C / Rotary switch D 123
5234 Integrated Montana control system 124
5235 Integrated Montana control in the switch console 125
5236 Checking Montana functions 127
5237 Manually checking Montana functions 127
5238 Activating the integrated Montana control 128
5239 Fully lowering the machine prior to road travel 129
5240 Parking the machine 129
5241 Switching the front attachment automatic system on / off 129
5242 Manual axle control 130
5243 Moving the machine to neutral position 130
5244 Manual front attachment control 131
5245 Correcting / saving the front attachment cutting angle and
the front attachment lateral levelling (Montana) in automatic mode 131
5246 Ignition switch 132
5247 Multifunction switch 133
5248 Vehicle information unit 134
5249 Multifunction handle 135
5250 Steering column adjustment 136
5251 Steering wheel height adjustment 137
5252 Central terminal compartment 137
5253 Contents – Central terminal compartment (up to serial no ) 139
5254 Fuses (up to serial no ) 140
5255 Relays (up to serial no ) 142
5256 Contents – Central terminal compartment (from serial no ) 145
5257 Fuses (from serial no ) 146
5258 Relays (from serial no ) 148
5259 Operator’s seat 151
5260 Operator’s seat, mechanical 151
5261 Air-suspended driver’s seat 153
53 Lighting and socket outlets 156
531 Headlights, working lights, mirrors 156
532 Sidefinder (option) 162
533 Pathfinder lighting 162
534 Side position lights in case of excess width 163
535 Socket outlet 12 V 165
536 CDS 5000 diagnosis connection socket outlet 167
54 Access ladder 168
541 Access and ladder extension 168
542 Pre-assembling the front ladder (from serial no ) 170
543 Installing the front ladder 171
544 Folding the ladder steps 177
545 Rotating the front ladder 177
546 Rear ladder 180
55 Side panels 182
551 Opening and closing the side panels and the tailgate 182
552 Opening the tailgate 183
553 Adjusting the gripping height of the side panels 184
554 Adjusting the side panel lock 185
555 Tool cabinet 185
56 Mud guards / Side panels / Hitch block / Transport trailer 187
561 Installing the mudguards 187
562 Fitting the hitch block 188
563 Converting the transport trailer to suit the machine 189
57 Rear axles (Standard cleaning system) 190
571 Rear axle overview 190
572 Rear drive axle 000 694 642 3 190
573 Rear axle 000 769 640 4 191
574 Converting the rear drive axle 000 694 642 3 from transport to working position 191
575 Rear drive axle 000 694 642 3 – Adjusting the track width 193
576 Converting the rear axle 000 769 640 4 from transport to working position 195
577 Rear axle 000 769 640 4 – Adjusting the track width 196
58 Additional weights of rear axle 198
581 Additional weights on rear axle LEXION 560 / 550 Montana Standard cleaning system 198
582 Additional weights on rear axle LEXION 530 / 520 Montana Standard cleaning system 198
583 Liquid filling of rear axle tyres 199
584 Installing the rear axle weight 199
585 Shipping package – rear axle weight (Rear drive axle) 200
586 Installing the rear axle weight 201
587 Shipping package – rear axle weight (adjustable and rigid rear axle) 202
59 Cutterbar hydraulic cylinders 203
591 Cutterbar hydraulic cylinder with springs 203
592 Number of cutterbar cylinders (LEXION 560 / 550 Montana) 203
593 Number of cutterbar cylinders (LEXION 530 / 520 Montana) 204
594 Installing the cutterbar floatation springs hydraulic cylinder 204
510 Grain tank 206
5101 Closing the grain tank drain holes 206
5102 Open the grain tank cover completely by hand 207
511 Driving the combine with mechanical control 208
5111 Checking indicator lights 208
5112 Driving machine 208
5113 Ground speed control lever variants 208
5114 Engine speed rotary switch 209
5115 Medium engine idle speed 210
5116 Starting the engine 211
5117 Forward travel / reverse travel 212
5118 Gear selection 212
5119 Setting the ground speed control lever to move easily 213
51110Setting the ground speed control lever to move easily 214
51111 Hydrostatic ground drive 214
51112Stopping 215
51113Machine driving characteristics 215
51114Handling with cutterbar trailer 215
51115Steering 215
51116Coupling / decoupling brake pedals of the foot brake 216
51117Applying / releasing the parking brake 216
51118Releasing the parking brake mechanically 218
51119Checking the wheel chocks / brake shoes 218
51120Manoeuvring the machine 219
51121Stopping the engine 219
51122Parking the machine 220
51123Engaging/disengaging the CLAAS 4-Trac system 220
51124Towing the machine 220
51125Gear shift mechanism – emergency operation 221
51126Differential lock 221
512 CLAAS Autopilot (Maize picker) 223
5121 Putting the CLAAS Autopilot into operation 223
513 CLAAS Autopilot (Grain cutterbar) 225
5131 Adjusting the directional stability of the combine harvester 225
5132 Setting the laser sensor in the field 227
5133 Rough adjustment 228
5134 Fine adjustment 228
5135 Laser sensor (crop edge has moved out of visible range) 229
5136 Adjusting the right laser sensor (accessory) 230
5137 Putting the CLAAS Autopilot into operation 231
5138 Use in rape with left side cutter 232
514 Information about hitching / unhitching trailers 233
5141 General information 233
5142 General safety instructions 233
5143 Hitching the trailer 234
5144 Unhitching the trailer 235
6 Installing and removing the cutterbar
61 Installing the cutterbar 237
611 Tilting the cutterbar from transport position 237
612 Adjusting the cutterbar cross levelling hydraulic cylinder (up to serial no ) 238
613 Adjusting the cutterbar cross levelling hydraulic cylinder (from serial no ) 239
614 Attaching the front attachment 239
615 Locking cutterbars and maize pickers (Cutterbars without Auto Contour) 241
616 Connecting the universal drive shaft 242
617 Mounting the stands 243
62 Removing the cutterbar 244
621 Removing the universal coupling 244
622 Removing the universal drive shaft 245
623 Opening the cutterbar locking 245
624 Laying down the cutterbar on the ground 246
625 Placing the cutterbar on the cutterbar trailer 247
7 CEBIS operation (Version 823)
71 CLAAS CEBIS on-board information system 249
72 CEBIS monitor and rotary switch 250
721 C keys 250
722 Rotary switch D 250
723 Flagging Box 251
724 Multifunction handle 251
725 Monitor areas E (Harvest display) 252
73 Rotary switch D 256
74 Prior to initial operation 258
75 Vehicle information display 259
76 Harvest display 260
77 Montana control system 261
771 Axle control mode 261
772 Cutting angle control 261
773 Lateral levelling control 262
774 Montana axle end stops 262
775 Cutting angle limits 262
776 Lateral levelling limits 263
777 Display period 263
78 CLAAS CRUISE PILOT 264
781 Maximum ground speed 264
782 Zero throughput 264
79 Yield mapping 265
710 Flagging 267
711 GPS 268
7111 Mapping ON/OFF 268
7112 Mapping monitor 268
7113 Load GPS data 269
712 Preset reel values 270
7121 Horizontal reel position 270
7122 Reel speed 270
7123 Reel height 271
713 Preset front attachment values 272
7131 Snapping plate clearance 272
7132 Cutterbar table length 272
7133 CAC settings 273
7134 CAC setting for LEXION Montana 274
714 Partial width selection 275
715 Yield meter 276
7151 Components 276
7152 Basic settings and calibration 277
7153 Preparations for yield measuring 277
7154 Moisture measurement ON/OFF, Moisture correction, Storage moisture 279
7155 A quick way to obtain reasonable measuring data 279
716 Yield measuring 280
7161 Calibration factor 280
7162 Yield zero point measuring 280
7163 Test-weighing 281
7164 Weight measured 281
7165 Moisture correction 281
7166 Moisture measurement ON/OFF 282
7167 Zero angle 282
7168 Storage moisture 282
7169 Display dry yield 283
717 Crop-dependent settings 284
7171 List of crops 284
7172 Cleaning by blowing 286
718 Recording 287
7181 Planned records 287
7182 Start / Stop 289
7183 Completed records 289
7184 Daily recorder 291
7185 Total recorder 292
7186 Crop recorder 292
7187 Copying the chip card 293
719 Adjustments 294
7191 Cutterbar 294
7192 Speeds 299
7193 Tachometer 301
7194 Separation 304
7195 CEBIS 305
7196 Maintenance 310
7197 Operator’s manual 311
7198 Code protection 315
720 Engine loading 316
7201 Engine diagnosis 316
721 Alarms 317
722 Messages 318
723 Fault / Remedy – Yield meter 319
724 Guideline values for pulses/100 m 321
8 Operation – Basic machine
81 Feed rake conveyor 322
811 Feeder chain height adjustment (up to serial no ) 322
812 Feeder chain height adjustment (from serial no ) 322
813 Feeder chain safety feature 323
814 Drum inspection cover 324
815 Front attachment reverser 325
816 Checking the setting of the cutterbar floatation springs 325
817 Cutting height indicator 327
818 Spring pressure indicator 327
819 Blocking the front attachment floatation springs (Mechanical blocking) 327
8110 Unlocking the front attachment floatation springs (Mechanical blocking) 327
8111 Setting the drop rate of the front attachment 328
8112 Engaging the front attachment (switch console, up to serial no ) 328
8113 Engaging the front attachment (switch console, from serial no ) 329
8114 Disengaging the front attachment (switch console) 329
8115 Disengaging the front attachment (multifunction handle) 330
82 Threshing mechanism 331
821 Stone trap (large stone trap) 331
822 Engaging the threshing mechanism 332
823 Disengaging the threshing mechanism 333
824 Threshing drum 333
825 Cleaning the threshing mechanism 333
826 Concave setting 334
827 Basic concave setting 334
828 Designations and dimensions for grain concave / maize concave
(large stone trap) 340
829 Adjusting the concave position sensor 341
8210 Threshing drum speed 342
8211 Drum drives 342
8212 Two-step variable-speed drive 342
8213 Removing and installing the preconcave segments (large stone trap) 343
8214 Concave segment 344
8215 Removing a concave segment (large stone trap) 345
8216 Installing the concave segment (large stone trap) 346
8217 Disawner plates 347
8218 Unslugging the threshing drum 347
8219 Deflector curtain 348
8220 Adjusting the deflector curtain 349
83 Straw walker 350
831 Straw walker – General 350
832 Cleaning the straw walker 350
833 Straw walker house plugging warning signal 351
834 Multiple finger separation system 351
835 Straw walker performance monitor 352
836 Straw walker sensors 352
837 Centre risers 353
838 Side risers 355
839 Parallel risers 357
8310 CCM risers 358
84 Cleaning (Standard cleaning system) 360
841 Cleaning unit 360
842 Preparation floor 361
843 Frogmouth sieves 361
844 Electric sieve adjustment 361
845 Removing the sieves 362
846 Installing the sieves 365
847 Tightening torques of axial mountings for the upper and lower sieves 366
848 Sieves – Basic adjustment 367
849 Harvesting without lower sieves 367
8410 Covering the returns pan 368
8411 Cleaning fan 368
8412 Adjusting the fan speed adjustment 368
8413 Under-ventilated cleaning step 369
8414 Adjusting the pre-separation deflector 369
8415 Wind board 370
8416 Fan shutters for threshing grass seed and similar crops (accessory) 370
8417 3-D cleaning system 371
8418 Returns 372
8419 Inspecting the returns 372
8420 Upper sieve performance monitor 373
8421 Sieve pan sensor 373
85 Grain delivery 374
851 Augers and auger troughs 374
852 Elevators 374
853 Grain tank 375
854 Grain tank extension 376
855 Unloading the grain tank 377
856 Emergency unloading grain tank cover 377
857 Grain tank unloading aid (accessory) 378
858 Grain tank unloading tube 378
859 Swinging the grain tank unloading tube out and in 379
8510 Grain tank unloading tube transport position 380
8511 Cleaning covers on the grain tank unloading tube 381
8512 Shear bolt for grain tank unloading 381
8513 Engaging and disengaging grain tank unloading 382
8514 Grain tank access 383
8515 Automatic chain lubrication – grain tank unloading (accessory) 384
8516 Grain tank fill indicator 384
86 Straw chopper with standard spreader 385
861 Straw chopper 385
862 Checks prior to putting the straw chopper with
standard spreader into operation 385
863 Straw chopper with standard spreader 385
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864 Putting the straw chopper into operation
(swinging the standard spreader to chopping position) 386
865 Putting the straw chopper out of operation
(swinging the standard spreader to swathing position) 386
866 Swinging the standard spreader to cutterbar trailer transport position 388
867 Adjusting the cross knife (straw chopper with standard spreader) 389
868 Adjusting the length of cut (straw chopper with standard spreader) 390
869 Activating the rasp bar (accessory) (straw chopper with standard spreader) 391
8610 Adjusting the standard spreader spreading width (up to serial no ) 392
8611 Adjusting the standard spreader spreading width (from serial no ) 393
8612 Adjusting the height of standard spreader 394
8613 Adjusting the spreading width centralising switch of standard spreader 395
8614 Reducing the chopper speed 395
87 Chaff spreader 398
871 Chaff spreader 398
872 Adjusting the chaff spreader speed 398
873 Adjusting the spreading width 399
874 Folding the chaff spreader open 399
875 Folding the chaff spreader in 401
876 Removing the chaff spreader feed pan 401
877 Installing the chaff spreader feed pan 402
88 Straw spreader 403
881 Straw spreader 403
882 Adjusting the spreading width 403
883 Fitting the spreader blades 403
89 LEXION 560 – 520 Montana sieve charts and suggested combine adjustments
(standard cleaning system) 404
891 Sieve chart: LEXION 560 – 520 Montana (standard cleaning system) 404
892 Threshing chart: LEXION 560 – 520 Montana (standard cleaning system) 405
810 Disawning 411
8101 Disawner plates 411
8102 Concave segment 412
811 Problem, cause and / or remedy – Basic machine 413
8111 Front attachment 413
8112 Montana functions 414
8113 Threshing mechanism 415
8114 Cleaning unit 417
8115 Grain delivery 418
8116 Straw / Putting down the material 419
9 Maintenance – Basic machine
91 Important maintenance instructions 420
911 Important maintenance instructions and safety rules 420
912 Front attachment 420
913 Correct tension of steel roller chains 420
914 Belts 420
915 Variable-speed drives 421
916 Bolts 421
917 Lubrication 421
918 Brakes 422
919 Wheels / tyres 423
9110 Hydraulic system 424
9111 Cleanliness of lubricants 424
9112 Electrical system 425
9113 Air conditioner 426
9114 Safety guards / spare parts 427
9115 Unbalance 427
9116 Welding work (up to serial no ) 428
9117 Welding work (from serial no ) 429
92 Maintenance schedules 430
921 Basic machine maintenance schedule 430
93 Lubricants charts 434
931 Lubricants 434
94 Hydraulic system 437
941 Accumulators 437
942 Checking the oil level 437
943 Hydraulic oil change 438
944 Changing the hydraulic oil filter 439
945 Saturation of hydraulic oil filter (from serial no ) 439
946 Replacing the return filter (up to serial no ) 440
947 Replacing the return filter (from serial no up to serial no ) 441
948 Replacing the return filter (from serial no ) 441
949 Filling instructions when replacing the hydraulic oil
(Sauer 90 R 130 / 90 M 100) 442
9410 Bleeding the cutterbar cross-levelling hydraulic cylinder
(machines with Auto Contour) (up to serial no ) 443
9411 Bleeding the cutterbar cross-levelling hydraulic cylinder
(machines with Auto Contour) (from serial no ) 445
95 Transmission 447
951 2-speed gearbox 447
952 Differential and axle carrier 448
953 Wheel rockers 449
954 Final drive gearbox (planetary gear) 450
955 Threshing drum reduction gearbox 451
956 Engine output transfer gearbox 452
957 Grain tank unloading gearbox 453
958 Lubricating instructions for the wheel rocker ball race slewing rings 454
96 Feed rake conveyor 456
961 Tensioning the feeder chains (up to serial no ) 456
962 Tensioning the feeder chains (from serial no ) 457
963 Adjusting the front attachment cutting angle linkage 458
964 Adjusting the front attachment lateral levelling linkage (Montana)
(from serial no ) 458
965 Cleaning the suction blower (accessory) 459
97 Drive axle 460
971 Adjusting the linkage for wheel rockers 460
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98 Elevator chains 461
981 Tensioning the grain elevator chain (machine without yield meter) 461
982 Tensioning the grain elevator chain (machine with yield meter / without cock) 462
983 Tensioning the grain elevator chain (machine with yield meter / with cock) 462
984 Relieving the tension of the grain elevator chain (machine with yield meter) 463
985 Tensioning the returns elevator chain 464
99 Drive belts / drive chains 465
991 General Information 465
992 Drive diagram, left (LEXION 560 – 520 Montana with standard cleaning system) 466
993 Drive diagram, right (LEXION 560 – 520 Montana with standard cleaning system) 468
994 Removing the belt (1) 470
995 Installing the belt (1) 470
996 Removing the belt (2) 472
997 Installing the belt (2) 473
998 Removing the belt (3) 475
999 Installing the belt (3) 476
9910 Removing the belt (4) 478
9911 Installing the belt (4) 480
9912 Removing the belt (5) 481
9913 Installing the belt (5) 483
9914 Removing belt (6) (without torque support) 484
9915 Installing belt (6) (without torque support) 485
9916 Removing the belt (7) 486
9917 Installing the belt (7) 488
9918 Removing the belt (8) 490
9919 Installing the belt (8) 491
9920 Removing the belt (9) 492
9921 Installing the belt (9) 495
9922 Removing the belt (10) 497
9923 Installing the belt (10) 498
9924 Removing the chain (11) 500
9925 Installing the chain (11) 501
9926 Removing the belt (12) 503
9927 Installing the belt (12) 504
9928 Removing the belt (13) 506
9929 Installing the belt (13) 507
9930 Removing the belt (14) 509
9931 Installing the belt (14) 510
9932 Removing the belt (17) 511
9933 Installing the belt (17) 512
9934 Removing the belt (18) 514
9935 Installing the belt (18) 516
9936 Removing the belt (19) 517
9937 Installing the belt (19) 518
9938 Removing the belt (20) 520
9939 Installing the belt (20) 522
9940 Removing the belt (22) 524
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9941 Installing the belt (22) 525
9942 Removing the belt (45) 526
9943 Installing the belt (45) 527
9944 Removing the belt (46) 529
9945 Installing the belt (46) 530
9946 Removing the belt (48) 531
9947 Installing the belt (48) 532
9948 Removing the belt (51) 533
9949 Installing the belt (51) 534
9950 Removing the belt (52) 535
9951 Installing the belt (52) 536
9952 Removing the belt (53) 538
9953 Installing the belt (53) 540
9954 Removing the belt (54) 541
9955 Installing the belt (54) 542
9956 Removing the chain (55) 543
9957 Installing the chain (55) 544
9958 Removing the chain (56) 544
9959 Installing the chain (56) 545
9960 Removing the belt (57) 546
9961 Installing the belt (57) 547
9962 Remove belt (58) (CATERPILLAR C-9 / 3126 B) 549
9963 Install belt (58) (CATERPILLAR C-9 / 3126 B) 550
9964 Remove belt (58) (CATERPILLAR C-13 / C-10) 551
9965 Install belt (58)
(CATERPILLAR C-13 / C-10) 552
9966 Removing the belt (59) 553
9967 Installing the belt (59) 553
910 Cab / air conditioner 555
9101 Cleaning the cab filters 555
9102 Cleaning the units located in the cab roof 555
9103 Cleaning the windscreen and the side windows 556
9104 Cleaning the condenser 557
9105 Checking the refrigerant level 557
9106 Replacing the filter receiver drier 558
9107 Required refrigerant quantity – refrigerant R 134 a 558
9108 Oil for the compressor 558
9109 Maintenance work before the harvest 558
911 Fire extinguisher 560
9111 Checking the fire extinguisher 560
912 Compressed-air system (accessory) 561
9121 Compressed-air system 561
9122 Compressed-air connections 562
9123 Compressed-air gun and woven hose 562
9124 Draining the accumulator 563
9125 Pressure controller 563
9126 Checking the safety valve 564
913 Straw chopper with standard spreader 565
9131 Replacing the free-swinging knives for grain 565
9132 Removing the straw guide plate (straw chopper with standard spreader) 565
9133 Installing the straw guide plate (straw chopper with standard spreader) 567
9134 Removing the free-swinging knives for grain 568
9135 Bolting down the free-swinging knives for grain 568
9136 Replacing the stationary knives 571
914 Winter storage 572
9141 Winter storage instructions for combines 572
10 Maintenance – Engine
101 Important maintenance instructions 574
1011 Important maintenance instructions and safety rules 574
1012 Cooling water and air intake hoses 574
1013 Coolant 574
1014 Belts 574
1015 Cleaning the engine compartment and hazard areas 575
1016 Alternator 575
1017 Warranty on non genuine CATERPILLAR products 575
1018 Approved engine oils 575
1019 Engine oils with dry lubricant additives 575
102 Maintenance schedules 576
1021 Maintenance schedule CATERPILLAR C-10 / C-9 / 3126 B, exhaust gas class 2 576
1022 Maintenance schedule CATERPILLAR C-13 / C-9 / C-66, exhaust gas class 3a 578
103 Lubricants charts 580
1031 Lubricants chart CATERPILLAR C-10 / C-9 / 3126 B engines, exhaust gas class 2 580
1032 Cooling system lubricants chart of
CATERPILLAR C-10 / C-9 / 3126 B, exhaust gas class 2 581
1033 Lubricants chart of CATERPILLAR C-13, C-9, C-66 engines, exhaust gas class 3a 582
1034 Cooling system lubricants chart of
CATERPILLAR C-13, C-9, C-66, exhaust gas class 3a 583
104 Engine overview 584
1041 Engine overview CATERPILLAR C-13 584
1042 Engine overview CATERPILLAR C-10 585
1043 Engine overview of CATERPILLAR C-9 (exhaust gas class 3a) 586
1044 Engine overview of CATERPILLAR C-9 (exhaust gas class 2) 587
1045 Engine overview CATERPILLAR C-66 588
1046 Engine overview CATERPILLAR 3126 B 589
105 Fuel system / engine oil 590
1051 Fuel system 590
1052 Fuel tank 590
1053 Fuel tank breather (from serial no ) 590
1054 Fuel shut-off tap 591
1055 Water separator / fuel prefilter (standard equipment – small version) 591
1056 Water separator / Fuel pre-filter (accessory) 592
1057 Replacing the fuel filter cartridge (CATERPILLAR C-13 / C-10 / C-9 / 3126 B) 593
1058 Replacing the fuel filter cartridge (CATERPILLAR C-66) 594
1059 Bleeding the fuel system (CATERPILLAR C-13 / C-10 / C-9 / 3126 B) 595
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10510Manual fuel primer pump with fuel sediment bowl (CATERPILLAR C-66) 596
10511Engine oil level check 597
10512Engine oil change 597
10513Draining used oil 598
10514Oil filter 600
10515Topping up engine oil 602
106 Cooling system 604
1061 Coolant 604
1062 Draining coolant from the water radiator 604
1063 Topping up coolant 605
1064 Identify the coolant type 606
1065 Coolant mixing ratio 607
1066 Changing the coolant 608
1067 Shut down the overheated engine 609
1068 Rotary chaff screen 610
1069 Cleaning the radiator 612
10610Diesel engine fault 612
107 Dry-type air cleaner 614
1071 Dry-type air cleaner in general 614
1072 Warning device 615
1073 Cleaning the air filter intake screen 616
1074 Cleaning the air filter with plastic housing 616
1075 Cleaning the air filter with metal housing 618
1076 Safety filter cartridge 620
1077 Removing and installing safety cartridge (plastic housing) 621
1078 Removing and installing safety cartridge (metal housing) 622
108 Alternator 623
1081 Cleaning the alternator 623
109 Electrical system 624
1091 Battery 624
1092 Alternator 625
1010Problem, cause and / or remedy 626
10101Engine 626
1011Winter storage 628
10111Engine winter storage 628
11 Lubrication chart
111 Lubrication points 629
1111 Greasing cycles 629
1112 Lubrication points – 10 h on the left 632
1113 Lubrication points – 50 h on the left 633
1114 Lubrication points – 50 h on the right 635
1115 Lubrication points – 100 h on the left 636
1116 Lubrication points – 100 h on the right 639
1117 Lubrication points – 500 h on the left 641
1118 Lubrication points – 500 h on the right 642
IMAGES PREVIEW OF THE MANUAL:

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