Claas Lexion 520-560 Montana Operation Manual PDF Download

Description

Claas Lexion 560 550 Montana Lexion 530 520 Montana Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Lexion 560 550 Montana Lexion 530 520 Montana Operator’s Manual – PDF DOWNLOAD

LEXION 560 / 550 Montana
from serial no. 58000029
LEXION 530 / 520 Montana
from serial no. 58200052

How to use this manual :

This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.

• Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time.
• Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended.
• If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.

TABLE OF CONTENTS:

Claas Lexion 560 550 Montana Lexion 530 520 Montana Operator’s Manual – PDF DOWNLOAD

1 Introduction 20
1 1 General Information 20
1 1 1 How to use this manual 20
1 1 2 Validity of instructions 22
2 General Information 23
2 1 Road traffic 23
2 2 Important notice 25
2 3 Identification plate / Serial number 26
2 3 1 Identification plate / Serial number 26
2 3 2 Identification plate 27
2 3 3 Machine serial number 27
2 3 4 Engine serial number 27
2 3 5 Straw chopper identification plate 29
2 3 6 Cab serial number 29
2 4 Attachment parts / machine body 30
2 4 1 Access to the workplace and maintenance areas 30
3 Safety Rules 32
3 1 Safety rules 32
3 1 1 General information 32
3 1 2 Identification of warning and danger signs 32
3 1 3 Intended use 33
3 1 4 Reasonable foreseeable misuse 34
3 1 5 General safety and accident prevention regulations 34
3 1 6 Transporting passengers, instructor, operating personnel 35
3 1 7 Driving operations 35
3 1 8 Automotive operation of combine harvester 36
3 1 9 Leaving the combine harvester 36
3 1 10 Front attachments (cutterbar etc ) and other components 36
3 1 11 Air conditioner 37
3 1 12 Maintenance 37
3 1 13 Basic rule 37
3 1 14 Accumulators 37
3 1 15 Levelling mechanism 38
3 1 16 Decommissioning and disposal 38
3 1 17 Cylinder safety lock 39
3 1 18 Fire extinguisher 40
3 1 19 Battery isolating switch 41
3 1 20 Wheel chocks 41
3 1 21 Jack up the machine 42
3 1 22 Loading and tying down the machine 42
3 1 23 Hydraulic system 43
3 1 24 Danger of injury due to escaping hydraulic liquid 44
3 2 Safety decals with pictorials 45
3 2 1 General instructions for warning signs 45
3 2 2 Safety decals 46
4 Specifications 69
4 1 CLAAS LEXION 560 / 550 Montana 69
4 1 1 Cab / Operator’s platform 69
4 1 2 Cutterbar 69
4 1 3 Threshing mechanism 69
4 1 4 Separation 71
4 1 5 Cleaning (Standard cleaning system) 71
4 1 6 Grain delivery 71
4 1 7 Engine 72
4 1 8 Chassis 73
4 1 9 Tyres and tyre pressures 74
4 1 10 Torque settings of wheel bolts 75
4 1 11 Track width 76
4 1 12 Transport position / Working position 77
4 1 13 Weights 80
4 1 14 Safety features 80
4 2 CLAAS LEXION 530 / 520 Montana 81
4 2 1 Cab / Operator’s platform 81
4 2 2 Cutterbar 81
4 2 3 Threshing mechanism 81
4 2 4 Separation 82
4 2 5 Cleaning (Standard cleaning system) 82
4 2 6 Grain delivery 82
4 2 7 Engine 83
4 2 8 Chassis 84
4 2 9 Tyres and tyre pressures 85
4 2 10 Torque settings of wheel bolts 86
4 2 11 Track width 87
4 2 12 Transport position / Working position 88
4 2 13 Weights 91
4 2 14 Safety features 91
5 Prior to operation 92
5 1 General Information 92
5 1 1 Initial operation check list 92
5 1 2 Loading and tying down the machine 93
5 2 Cab 95
5 2 1 Cab with automatic air conditioner 95
5 2 2 Automatic air conditioner 97
5 2 3 Putting the automatic air conditioner into operation 98
5 2 4 Setting the cab temperature 99
5 2 5 Manually setting the evaporator blower speed 99
5 2 6 Activating ECON operating mode 100
5 2 7 Deactivating ECON operating mode 100
5 2 8 REHEAT operation (Dehumidify cab windows) 101
5 2 9 Displaying the outside temperature 102
5 2 10 Changing the temperature display to Fahrenheit 102
5 2 11 Floor heating 102
5 2 12 Display of malfunction – Error in thermometer F0 (cab, blue) 103
5 2 13 Display of malfunction – Error in thermometer F1 (exhaust, yellow) 103
5 2 14 Display of malfunction – Error in thermometer F2 (outside, red) 103
5 2 15 Cab with air conditioner (Standard version) 104
5 2 16 Putting the air conditioning system into operation 106
5 2 17 Heater 107
5 2 18 Floor heating 107
5 2 19 REHEAT operation (Dehumidify cab windows) 108
5 2 20 Problem, possible cause or remedy – air conditioner system 109
5 2 21 Cooling box 111
5 2 22 Cooling unit (option) 111
5 2 23 Cooling bag (option) 111
5 2 24 Ice bucket (option) 112
5 2 25 Windscreen washer 112
5 2 26 Crop inspection 112
5 2 27 Opening and closing the cab roof 113
5 2 28 Cab emergency exit 113
5 2 29 Operator’s platform overview 114
5 2 30 Control console 116
5 2 31 Screen (vehicle information display) 119
5 2 32 Screen (harvest display) 121
5 2 33 Keys C / Rotary switch D 123
5 2 34 Integrated Montana control system 124
5 2 35 Integrated Montana control in the switch console 125
5 2 36 Checking Montana functions 127
5 2 37 Manually checking Montana functions 127
5 2 38 Activating the integrated Montana control 128
5 2 39 Fully lowering the machine prior to road travel 129
5 2 40 Parking the machine 129
5 2 41 Switching the front attachment automatic system on / off 129
5 2 42 Manual axle control 130
5 2 43 Moving the machine to neutral position 130
5 2 44 Manual front attachment control 131
5 2 45 Correcting / saving the front attachment cutting angle and the front attachment lateral levelling (Montana) in automatic mode 131
5 2 46 Ignition switch 132
5 2 47 Multifunction switch 133
5 2 48 Vehicle information unit 134
5 2 49 Multifunction handle 135
5 2 50 Steering column adjustment 136
5 2 51 Steering wheel height adjustment 137
5 2 52 Central terminal compartment 137
5 2 53 Contents – Central terminal compartment (up to serial no ) 139
5 2 54 Fuses (up to serial no ) 140
5 2 55 Relays (up to serial no ) 142
5 2 56 Contents – Central terminal compartment (from serial no ) 145
5 2 57 Fuses (from serial no ) 146
5 2 58 Relays (from serial no ) 148
5 2 59 Operator’s seat 151
5 2 60 Operator’s seat, mechanical 151
5 2 61 Air-suspended driver’s seat 153
5 3 Lighting and socket outlets 156
5 3 1 Headlights, working lights, mirrors 156
5 3 2 Sidefinder (option) 162
5 3 3 Pathfinder lighting 162
5 3 4 Side position lights in case of excess width 163
5 3 5 Socket outlet 12 V 165
5 3 6 CDS 5000 diagnosis connection socket outlet 167
5 4 Access ladder 168
5 4 1 Access and ladder extension 168
5 4 2 Pre-assembling the front ladder (from serial no ) 170
5 4 3 Installing the front ladder 171
5 4 4 Folding the ladder steps 177
5 4 5 Rotating the front ladder 177
5 4 6 Rear ladder 180
5 5 Side panels 182
5 5 1 Opening and closing the side panels and the tailgate 182
5 5 2 Opening the tailgate 183
5 5 3 Adjusting the gripping height of the side panels 184
5 5 4 Adjusting the side panel lock 185
5 5 5 Tool cabinet 185
5 6 Mud guards / Side panels / Hitch block / Transport trailer 187
5 6 1 Installing the mudguards 187
5 6 2 Fitting the hitch block 188
5 6 3 Converting the transport trailer to suit the machine 189
5 7 Rear axles (Standard cleaning system) 190
5 7 1 Rear axle overview 190
5 7 2 Rear drive axle 000 694 642 3 190
5 7 3 Rear axle 000 769 640 4 191
5 7 4 Converting the rear drive axle 000 694 642 3 from transport to working position 191
5 7 5 Rear drive axle 000 694 642 3 – Adjusting the track width 193
5 7 6 Converting the rear axle 000 769 640 4 from transport to working position 195
5 7 7 Rear axle 000 769 640 4 – Adjusting the track width 196
5 8 Additional weights of rear axle 198
5 8 1 Additional weights on rear axle LEXION 560 / 550 Montana Standard cleaning system 198
5 8 2 Additional weights on rear axle LEXION 530 / 520 Montana Standard cleaning system 198
5 8 3 Liquid filling of rear axle tyres 199
5 8 4 Installing the rear axle weight 199
5 8 5 Shipping package – rear axle weight (Rear drive axle) 200
5 8 6 Installing the rear axle weight 201
5 8 7 Shipping package – rear axle weight (adjustable and rigid rear axle) 202
5 9 Cutterbar hydraulic cylinders 203
5 9 1 Cutterbar hydraulic cylinder with springs 203
5 9 2 Number of cutterbar cylinders (LEXION 560 / 550 Montana) 203
5 9 3 Number of cutterbar cylinders (LEXION 530 / 520 Montana) 204
5 9 4 Installing the cutterbar floatation springs hydraulic cylinder 204
5 10 Grain tank 206
5 10 1 Closing the grain tank drain holes 206
5 10 2 Open the grain tank cover completely by hand 207
5 11 Driving the combine with mechanical control 208
5 11 1 Checking indicator lights 208
5 11 2 Driving machine 208
5 11 3 Ground speed control lever variants 208
5 11 4 Engine speed rotary switch 209
5 11 5 Medium engine idle speed 210
5 11 6 Starting the engine 211
5 11 7 Forward travel / reverse travel 212
5 11 8 Gear selection 212
5 11 9 Setting the ground speed control lever to move easily 213
5 11 10 Setting the ground speed control lever to move easily 214
5 11 11 Hydrostatic ground drive 214
5 11 12 Stopping 215
5 11 13 Machine driving characteristics 215
5 11 14 Handling with cutterbar trailer 215
5 11 15 Steering 215
5 11 16 Coupling / decoupling brake pedals of the foot brake 216
5 11 17 Applying / releasing the parking brake 216
5 11 18 Releasing the parking brake mechanically 218
5 11 19 Checking the wheel chocks / brake shoes 218
5 11 20 Manoeuvring the machine 219
5 11 21 Stopping the engine 219
5 11 22 Parking the machine 220
5 11 23 Engaging/disengaging the CLAAS 4-Trac system 220
5 11 24 Towing the machine 220
5 11 25 Gear shift mechanism – emergency operation 221
5 11 26 Differential lock 221
5 12 CLAAS Autopilot (Maize picker) 223
5 12 1 Putting the CLAAS Autopilot into operation 223
5 13 CLAAS Autopilot (Grain cutterbar) 225
5 13 1 Adjusting the directional stability of the combine harvester 225
5 13 2 Setting the laser sensor in the field 227
5 13 3 Rough adjustment 228
5 13 4 Fine adjustment 228
5 13 5 Laser sensor (crop edge has moved out of visible range) 229
5 13 6 Adjusting the right laser sensor (accessory) 230
5 13 7 Putting the CLAAS Autopilot into operation 231
5 13 8 Use in rape with left side cutter 232
5 14 Information about hitching / unhitching trailers 233
5 14 1 General information 233
5 14 2 General safety instructions 233
5 14 3 Hitching the trailer 234
5 14 4 Unhitching the trailer 235
6 Installing and removing the cutterbar 237
6 1 Installing the cutterbar 237
6 1 1 Tilting the cutterbar from transport position 237
6 1 2 Adjusting the cutterbar cross levelling hydraulic cylinder (up to serial no ) 238
6 1 3 Adjusting the cutterbar cross levelling hydraulic cylinder (from serial no ) 239
6 1 4 Attaching the front attachment 239
6 1 5 Locking cutterbars and maize pickers (Cutterbars without Auto Contour) 241
6 1 6 Connecting the universal drive shaft 242
6 1 7 Mounting the stands 243
6 2 Removing the cutterbar 244
6 2 1 Removing the universal coupling 244
6 2 2 Removing the universal drive shaft 245
6 2 3 Opening the cutterbar locking 245
6 2 4 Laying down the cutterbar on the ground 246
6 2 5 Placing the cutterbar on the cutterbar trailer 247
7 CEBIS operation (Version 8 23) 249
7 1 CLAAS CEBIS on-board information system 249
7 2 CEBIS monitor and rotary switch 250
7 2 1 C keys 250
7 2 2 Rotary switch D 250
7 2 3 Flagging Box 251
7 2 4 Multifunction handle 251
7 2 5 Monitor areas E (Harvest display) 252
7 3 Rotary switch D 256
7 4 Prior to initial operation 258
7 5 Vehicle information display 259
7 6 Harvest display 260
7 7 Montana control system 261
7 7 1 Axle control mode 261
7 7 2 Cutting angle control 261
7 7 3 Lateral levelling control 262
7 7 4 Montana axle end stops 262
7 7 5 Cutting angle limits 262
7 7 6 Lateral levelling limits 263
7 7 7 Display period 263
7 8 CLAAS CRUISE PILOT 264
7 8 1 Maximum ground speed 264
7 8 2 Zero throughput 264
7 9 Yield mapping 265
7 10 Flagging 267
7 11 GPS 268
7 11 1 Mapping ON/OFF 268
7 11 2 Mapping monitor 268
7 11 3 Load GPS data 269
7 12 Preset reel values 270
7 12 1 Horizontal reel position 270
7 12 2 Reel speed 270
7 12 3 Reel height 271
7 13 Preset front attachment values 272
7 13 1 Snapping plate clearance 272
7 13 2 Cutterbar table length 272
7 13 3 CAC settings 273
7 13 4 CAC setting for LEXION Montana 274
7 14 Partial width selection 275
7 15 Yield meter 276
7 15 1 Components 276
7 15 2 Basic settings and calibration 277
7 15 3 Preparations for yield measuring 277
7 15 4 Moisture measurement ON/OFF, Moisture correction, Storage moisture 279
7 15 5 A quick way to obtain reasonable measuring data 279
7 16 Yield measuring 280
7 16 1 Calibration factor 280
7 16 2 Yield zero point measuring 280
7 16 3 Test-weighing 281
7 16 4 Weight measured 281
7 16 5 Moisture correction 281
7 16 6 Moisture measurement ON/OFF 282
7 16 7 Zero angle 282
7 16 8 Storage moisture 282
7 16 9 Display dry yield 283
7 17 Crop-dependent settings 284
7 17 1 List of crops 284
7 17 2 Cleaning by blowing 286
7 18 Recording 287
7 18 1 Planned records 287
7 18 2 Start / Stop 289
7 18 3 Completed records 289
7 18 4 Daily recorder 291
7 18 5 Total recorder 292
7 18 6 Crop recorder 292
7 18 7 Copying the chip card 293
7 19 Adjustments 294
7 19 1 Cutterbar 294
7 19 2 Speeds 299
7 19 3 Tachometer 301
7 19 4 Separation 304
7 19 5 CEBIS 305
7 19 6 Maintenance 310
7 19 7 Operator’s manual 311
7 19 8 Code protection 315
7 20 Engine loading 316
7 20 1 Engine diagnosis 316
7 21 Alarms 317
7 22 Messages 318
7 23 Fault / Remedy – Yield meter 319
7 24 Guideline values for pulses/100 m 321
8 Operation – Basic machine 322
8 1 Feed rake conveyor 322
8 1 1 Feeder chain height adjustment (up to serial no ) 322
8 1 2 Feeder chain height adjustment (from serial no ) 322
8 1 3 Feeder chain safety feature 323
8 1 4 Drum inspection cover 324
8 1 5 Front attachment reverser 325
8 1 6 Checking the setting of the cutterbar floatation springs 325
8 1 7 Cutting height indicator 327
8 1 8 Spring pressure indicator 327
8 1 9 Blocking the front attachment floatation springs (Mechanical blocking) 327
8 1 10 Unlocking the front attachment floatation springs (Mechanical blocking) 327
8 1 11 Setting the drop rate of the front attachment 328
8 1 12 Engaging the front attachment (switch console, up to serial no ) 328
8 1 13 Engaging the front attachment (switch console, from serial no ) 329
8 1 14 Disengaging the front attachment (switch console) 329
8 1 15 Disengaging the front attachment (multifunction handle) 330
8 2 Threshing mechanism 331
8 2 1 Stone trap (large stone trap) 331
8 2 2 Engaging the threshing mechanism 332
8 2 3 Disengaging the threshing mechanism 333
8 2 4 Threshing drum 333
8 2 5 Cleaning the threshing mechanism 333
8 2 6 Concave setting 334
8 2 7 Basic concave setting 334
8 2 8 Designations and dimensions for grain concave / maize concave (large stone trap) 340
8 2 9 Adjusting the concave position sensor 341
8 2 10 Threshing drum speed 342
8 2 11 Drum drives 342
8 2 12 Two-step variable-speed drive 342
8 2 13 Removing and installing the preconcave segments (large stone trap) 343
8 2 14 Concave segment 344
8 2 15 Removing a concave segment (large stone trap) 345
8 2 16 Installing the concave segment (large stone trap) 346
8 2 17 Disawner plates 347
8 2 18 Unslugging the threshing drum 347
8 2 19 Deflector curtain 348
8 2 20 Adjusting the deflector curtain 349
8 3 Straw walker 350
8 3 1 Straw walker – General 350
8 3 2 Cleaning the straw walker 350
8 3 3 Straw walker house plugging warning signal 351
8 3 4 Multiple finger separation system 351
8 3 5 Straw walker performance monitor 352
8 3 6 Straw walker sensors 352
8 3 7 Centre risers 353
8 3 8 Side risers 355
8 3 9 Parallel risers 357
8 3 10 CCM risers 358
8 4 Cleaning (Standard cleaning system) 360
8 4 1 Cleaning unit 360
8 4 2 Preparation floor 361
8 4 3 Frogmouth sieves 361
8 4 4 Electric sieve adjustment 361
8 4 5 Removing the sieves 362
8 4 6 Installing the sieves 365
8 4 7 Tightening torques of axial mountings for the upper and lower sieves 366
8 4 8 Sieves – Basic adjustment 367
8 4 9 Harvesting without lower sieves 367
8 4 10 Covering the returns pan 368
8 4 11 Cleaning fan 368
8 4 12 Adjusting the fan speed adjustment 368
8 4 13 Under-ventilated cleaning step 369
8 4 14 Adjusting the pre-separation deflector 369
8 4 15 Wind board 370
8 4 16 Fan shutters for threshing grass seed and similar crops (accessory) 370
8 4 17 3-D cleaning system 371
8 4 18 Returns 372
8 4 19 Inspecting the returns 372
8 4 20 Upper sieve performance monitor 373
8 4 21 Sieve pan sensor 373
8 5 Grain delivery 374
8 5 1 Augers and auger troughs 374
8 5 2 Elevators 374
8 5 3 Grain tank 375
8 5 4 Grain tank extension 376
8 5 5 Unloading the grain tank 377
8 5 6 Emergency unloading grain tank cover 377
8 5 7 Grain tank unloading aid (accessory) 378
8 5 8 Grain tank unloading tube 378
8 5 9 Swinging the grain tank unloading tube out and in 379
8 5 10 Grain tank unloading tube transport position 380
8 5 11 Cleaning covers on the grain tank unloading tube 381
8 5 12 Shear bolt for grain tank unloading 381
8 5 13 Engaging and disengaging grain tank unloading 382
8 5 14 Grain tank access 383
8 5 15 Automatic chain lubrication – grain tank unloading (accessory) 384
8 5 16 Grain tank fill indicator 384
8 6 Straw chopper with standard spreader 385
8 6 1 Straw chopper 385
8 6 2 Checks prior to putting the straw chopper with standard spreader into operation 385
8 6 3 Straw chopper with standard spreader 385
8 6 4 Putting the straw chopper into operation (swinging the standard spreader to chopping position) 386
8 6 5 Putting the straw chopper out of operation (swinging the standard spreader to swathing position) 386
8 6 6 Swinging the standard spreader to cutterbar trailer transport position 388
8 6 7 Adjusting the cross knife (straw chopper with standard spreader) 389
8 6 8 Adjusting the length of cut (straw chopper with standard spreader) 390
8 6 9 Activating the rasp bar (accessory) (straw chopper with standard spreader) 391
8 6 10 Adjusting the standard spreader spreading width (up to serial no ) 392
8 6 11 Adjusting the standard spreader spreading width (from serial no ) 393
8 6 12 Adjusting the height of standard spreader 394
8 6 13 Adjusting the spreading width centralising switch of standard spreader 395
8 6 14 Reducing the chopper speed 395
8 7 Chaff spreader 398
8 7 1 Chaff spreader 398
8 7 2 Adjusting the chaff spreader speed 398
8 7 3 Adjusting the spreading width 399
8 7 4 Folding the chaff spreader open 399
8 7 5 Folding the chaff spreader in 401
8 7 6 Removing the chaff spreader feed pan 401
8 7 7 Installing the chaff spreader feed pan 402
8 8 Straw spreader 403
8 8 1 Straw spreader 403
8 8 2 Adjusting the spreading width 403
8 8 3 Fitting the spreader blades 403
8 9 LEXION 560 – 520 Montana sieve charts and suggested combine adjustments (standard cleaning system) 404
8 9 1 Sieve chart: LEXION 560 – 520 Montana (standard cleaning system) 404
8 9 2 Threshing chart: LEXION 560 – 520 Montana (standard cleaning system) 405
8 10 Disawning 411
8 10 1 Disawner plates 411
8 10 2 Concave segment 412
8 11 Problem, cause and / or remedy – Basic machine 413
8 11 1 Front attachment 413
8 11 2 Montana functions 414
8 11 3 Threshing mechanism 415
8 11 4 Cleaning unit 417
8 11 5 Grain delivery 418
8 11 6 Straw / Putting down the material 419
9 Maintenance – Basic machine 420
9 1 Important maintenance instructions 420
9 1 1 Important maintenance instructions and safety rules 420
9 1 2 Front attachment 420
9 1 3 Correct tension of steel roller chains 420
9 1 4 Belts 420
9 1 5 Variable-speed drives 421
9 1 6 Bolts 421
9 1 7 Lubrication 421
9 1 8 Brakes 422
9 1 9 Wheels / tyres 423
9 1 10 Hydraulic system 424
9 1 11 Cleanliness of lubricants 424
9 1 12 Electrical system 425
9 1 13 Air conditioner 426
9 1 14 Safety guards / spare parts 427
9 1 15 Unbalance 427
9 1 16 Welding work (up to serial no ) 428
9 1 17 Welding work (from serial no ) 429
9 2 Maintenance schedules 430
9 2 1 Basic machine maintenance schedule 430
9 3 Lubricants charts 434
9 3 1 Lubricants 434
9 4 Hydraulic system 437
9 4 1 Accumulators 437
9 4 2 Checking the oil level 437
9 4 3 Hydraulic oil change 438
9 4 4 Changing the hydraulic oil filter 439
9 4 5 Saturation of hydraulic oil filter (from serial no ) 439
9 4 6 Replacing the return filter (up to serial no ) 440
9 4 7 Replacing the return filter (from serial no up to serial no ) 441
9 4 8 Replacing the return filter (from serial no ) 441
9 4 9 Filling instructions when replacing the hydraulic oil (Sauer 90 R 130 / 90 M 100) 442
9 4 10 Bleeding the cutterbar cross-levelling hydraulic cylinder (machines with Auto Contour) (up to serial no ) 443
9 4 11 Bleeding the cutterbar cross-levelling hydraulic cylinder (machines with Auto Contour) (from serial no ) 445
9 5 Transmission 447
9 5 1 2-speed gearbox 447
9 5 2 Differential and axle carrier 448
9 5 3 Wheel rockers 449
9 5 4 Final drive gearbox (planetary gear) 450
9 5 5 Threshing drum reduction gearbox 451
9 5 6 Engine output transfer gearbox 452
9 5 7 Grain tank unloading gearbox 453
9 5 8 Lubricating instructions for the wheel rocker ball race slewing rings 454
9 6 Feed rake conveyor 456
9 6 1 Tensioning the feeder chains (up to serial no ) 456
9 6 2 Tensioning the feeder chains (from serial no ) 457
9 6 3 Adjusting the front attachment cutting angle linkage 458
9 6 4 Adjusting the front attachment lateral levelling linkage (Montana) (from serial no ) 458
9 6 5 Cleaning the suction blower (accessory) 459
9 7 Drive axle 460
9 7 1 Adjusting the linkage for wheel rockers 460
9 8 Elevator chains 461
9 8 1 Tensioning the grain elevator chain (machine without yield meter) 461
9 8 2 Tensioning the grain elevator chain (machine with yield meter / without cock) 462
9 8 3 Tensioning the grain elevator chain (machine with yield meter / with cock) 462
9 8 4 Relieving the tension of the grain elevator chain (machine with yield meter) 463
9 8 5 Tensioning the returns elevator chain 464
9 9 Drive belts / drive chains 465
9 9 1 General Information 465
9 9 2 Drive diagram, left (LEXION 560 – 520 Montana with standard cleaning system) 466
9 9 3 Drive diagram, right (LEXION 560 – 520 Montana with standard cleaning system) 468
9 9 4 Removing the belt (1) 470
9 9 5 Installing the belt (1) 470
9 9 6 Removing the belt (2) 472
9 9 7 Installing the belt (2) 473
9 9 8 Removing the belt (3) 475
9 9 9 Installing the belt (3) 476
9 9 10 Removing the belt (4) 478
9 9 11 Installing the belt (4) 480
9 9 12 Removing the belt (5) 481
9 9 13 Installing the belt (5) 483
9 9 14 Removing belt (6) (without torque support) 484
9 9 15 Installing belt (6) (without torque support) 485
9 9 16 Removing the belt (7) 486
9 9 17 Installing the belt (7) 488
9 9 18 Removing the belt (8) 490
9 9 19 Installing the belt (8) 491
9 9 20 Removing the belt (9) 492
9 9 21 Installing the belt (9) 495
9 9 22 Removing the belt (10) 497
9 9 23 Installing the belt (10) 498
9 9 24 Removing the chain (11) 500
9 9 25 Installing the chain (11) 501
9 9 26 Removing the belt (12) 503
9 9 27 Installing the belt (12) 504
9 9 28 Removing the belt (13) 506
9 9 29 Installing the belt (13) 507
9 9 30 Removing the belt (14) 509
9 9 31 Installing the belt (14) 510
9 9 32 Removing the belt (17) 511
9 9 33 Installing the belt (17) 512
9 9 34 Removing the belt (18) 514
9 9 35 Installing the belt (18) 516
9 9 36 Removing the belt (19) 517
9 9 37 Installing the belt (19) 518
9 9 38 Removing the belt (20) 520
9 9 39 Installing the belt (20) 522
9 9 40 Removing the belt (22) 524
9 9 41 Installing the belt (22) 525
9 9 42 Removing the belt (45) 526
9 9 43 Installing the belt (45) 527
9 9 44 Removing the belt (46) 529
9 9 45 Installing the belt (46) 530
9 9 46 Removing the belt (48) 531
9 9 47 Installing the belt (48) 532
9 9 48 Removing the belt (51) 533
9 9 49 Installing the belt (51) 534
9 9 50 Removing the belt (52) 535
9 9 51 Installing the belt (52) 536
9 9 52 Removing the belt (53) 538
9 9 53 Installing the belt (53) 540
9 9 54 Removing the belt (54) 541
9 9 55 Installing the belt (54) 542
9 9 56 Removing the chain (55) 543
9 9 57 Installing the chain (55) 544
9 9 58 Removing the chain (56) 544
9 9 59 Installing the chain (56) 545
9 9 60 Removing the belt (57) 546
9 9 61 Installing the belt (57) 547
9 9 62 Remove belt (58) (CATERPILLAR C-9 / 3126 B) 549
9 9 63 Install belt (58) (CATERPILLAR C-9 / 3126 B) 550
9 9 64 Remove belt (58) (CATERPILLAR C-13 / C-10) 551
9 9 65 Install belt (58) (CATERPILLAR C-13 / C-10) 552
9 9 66 Removing the belt (59) 553
9 9 67 Installing the belt (59) 553
9 10 Cab / air conditioner 555
9 10 1 Cleaning the cab filters 555
9 10 2 Cleaning the units located in the cab roof 555
9 10 3 Cleaning the windscreen and the side windows 556
9 10 4 Cleaning the condenser 557
9 10 5 Checking the refrigerant level 557
9 10 6 Replacing the filter receiver drier 558
9 10 7 Required refrigerant quantity – refrigerant R 134 a 558
9 10 8 Oil for the compressor 558
9 10 9 Maintenance work before the harvest 558
9 11 Fire extinguisher 560
9 11 1 Checking the fire extinguisher 560
9 12 Compressed-air system (accessory) 561
9 12 1 Compressed-air system 561
9 12 2 Compressed-air connections 562
9 12 3 Compressed-air gun and woven hose 562
9 12 4 Draining the accumulator 563
9 12 5 Pressure controller 563
9 12 6 Checking the safety valve 564
9 13 Straw chopper with standard spreader 565
9 13 1 Replacing the free-swinging knives for grain 565
9 13 2 Removing the straw guide plate (straw chopper with standard spreader) 565
9 13 3 Installing the straw guide plate (straw chopper with standard spreader) 567
9 13 4 Removing the free-swinging knives for grain 568
9 13 5 Bolting down the free-swinging knives for grain 568
9 13 6 Replacing the stationary knives 571
9 14 Winter storage 572
9 14 1 Winter storage instructions for combines 572
10 Maintenance – Engine 574
10 1 Important maintenance instructions 574
10 1 1 Important maintenance instructions and safety rules 574
10 1 2 Cooling water and air intake hoses 574
10 1 3 Coolant 574
10 1 4 Belts 574
10 1 5 Cleaning the engine compartment and hazard areas 575
10 1 6 Alternator 575
10 1 7 Warranty on non genuine CATERPILLAR products 575
10 1 8 Approved engine oils 575
10 1 9 Engine oils with dry lubricant additives 575
10 2 Maintenance schedules 576
10 2 1 Maintenance schedule CATERPILLAR C-10 / C-9 / 3126 B, exhaust gas class 2 576
10 2 2 Maintenance schedule CATERPILLAR C-13 / C-9 / C-6 6, exhaust gas class 3a 578
10 3 Lubricants charts 580
10 3 1 Lubricants chart CATERPILLAR C-10 / C-9 / 3126 B engines, exhaust gas class 2 580
10 3 2 Cooling system lubricants chart of CATERPILLAR C-10 / C-9 / 3126 B, exhaust gas class 2 581
10 3 3 Lubricants chart of CATERPILLAR C-13, C-9, C-6 6 engines, exhaust gas class 3a 582
10 3 4 Cooling system lubricants chart of CATERPILLAR C-13, C-9, C-6 6, exhaust gas class 3a 583
10 4 Engine overview 584
10 4 1 Engine overview CATERPILLAR C-13 584
10 4 2 Engine overview CATERPILLAR C-10 585
10 4 3 Engine overview of CATERPILLAR C-9 (exhaust gas class 3a) 586
10 4 4 Engine overview of CATERPILLAR C-9 (exhaust gas class 2) 587
10 4 5 Engine overview CATERPILLAR C-6 6 588
10 4 6 Engine overview CATERPILLAR 3126 B 589
10 5 Fuel system / engine oil 590
10 5 1 Fuel system 590
10 5 2 Fuel tank 590
10 5 3 Fuel tank breather (from serial no ) 590
10 5 4 Fuel shut-off tap 591
10 5 5 Water separator / fuel prefilter (standard equipment – small version) 591
10 5 6 Water separator / Fuel pre-filter (accessory) 592
10 5 7 Replacing the fuel filter cartridge (CATERPILLAR C-13 / C-10 / C-9 / 3126 B) 593
10 5 8 Replacing the fuel filter cartridge (CATERPILLAR C-6 6) 594
10 5 9 Bleeding the fuel system (CATERPILLAR C-13 / C-10 / C-9 / 3126 B) 595
10 5 10 Manual fuel primer pump with fuel sediment bowl (CATERPILLAR C-6 6) 596
10 5 11 Engine oil level check 597
10 5 12 Engine oil change 597
10 5 13 Draining used oil 598
10 5 14 Oil filter 600
10 5 15 Topping up engine oil 602
10 6 Cooling system 604
10 6 1 Coolant 604
10 6 2 Draining coolant from the water radiator 604
10 6 3 Topping up coolant 605
10 6 4 Identify the coolant type 606
10 6 5 Coolant mixing ratio 607
10 6 6 Changing the coolant 608
10 6 7 Shut down the overheated engine 609
10 6 8 Rotary chaff screen 610
10 6 9 Cleaning the radiator 612
10 6 10 Diesel engine fault 612
10 7 Dry-type air cleaner 614
10 7 1 Dry-type air cleaner in general 614
10 7 2 Warning device 615
10 7 3 Cleaning the air filter intake screen 616
10 7 4 Cleaning the air filter with plastic housing 616
10 7 5 Cleaning the air filter with metal housing 618
10 7 6 Safety filter cartridge 620
10 7 7 Removing and installing safety cartridge (plastic housing) 621
10 7 8 Removing and installing safety cartridge (metal housing) 622
10 8 Alternator 623
10 8 1 Cleaning the alternator 623
10 9 Electrical system 624
10 9 1 Battery 624
10 9 2 Alternator 625
10 10 Problem, cause and / or remedy 626
10 10 1 Engine 626
10 11 Winter storage 628
10 11 1 Engine winter storage 628
11 Lubrication chart 629
11 1 Lubrication points 629
11 1 1 Greasing cycles 629
11 1 2 Lubrication points – 10 h on the left 632
11 1 3 Lubrication points – 50 h on the left 633
11 1 4 Lubrication points – 50 h on the right 635
11 1 5 Lubrication points – 100 h on the left 636
11 1 6 Lubrication points – 100 h on the right 639
11 1 7 Lubrication points – 500 h on the left 641
11 1 8 Lubrication points – 500 h on the right 642

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