CLAAS LEXION 560 550 MONTANA LEXION 530 520 MONTANA Operator’s Manual – PDF DOWNLOAD

Description

CLAAS LEXION 560 550 MONTANA LEXION 530 520 MONTANA Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS LEXION 560 550 MONTANA LEXION 530 520 MONTANA Operator’s Manual – PDF DOWNLOAD

INTRODUCTION:

This manual applies to the CLAAS Combine Harvesters
LEXION 560 / 550 Montana
LEXION 530 / 520 Montana.

It is primarily intended for the machine operator and contains information on using, setting and operating the machine. In general, texts and pictures apply to all machine models covered by this manual. The information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text. Operation and maintenance of important accessories is also covered by this manual.

• A separate Operator’s Manual is available for cutterbars. Please read the instructions which apply to the appropriate accessories on your machine. Provided all instructions regarding maintenance and care of your machine are followed, you can count on many years of reliable service.
• Please have your authorized CLAAS dealer carry out the recommended regular inspections. The neglecting of regular maintenance and proper machine operation lead to reduced performance and loss of time. If proper operation and careful maintenance is ensured, your combine harvester, which incorporates latest harvesting technology, will render you excellent service.

This Operator’s Manual as well as the manuals listed
below can be ordered from your CLAAS Dealer:
• Threshing Instructions for special crops
• Fitting and Operating Instructions for accessories

TABLE OF CONTENTS:

CLAAS LEXION 560 550 MONTANA LEXION 530 520 MONTANA Operator’s Manual – PDF DOWNLOAD

1 Introduction
Introduction 1 1 1
2 Contents
Contents 2 1 1
3 General information
Road traffic regulations 3 1 1
Important notice 3 2 1
Identification plate / Serial number 3 3 1
Identification plate 3 3 2
Machine serial number 3 3 2
Engine serial number
CATERPILLAR C-9 / C-10 3 3 2
Engine serial number
CATERPILLAR 3126 B 3 3 3
Straw chopper identification plate 3 3 3
Cab serial number 3 3 3
4 Safety Rules
Safety Rules 4 1 1
Cylinder safety lock 4 1 4
Fire extinguisher 4 1 4
Battery isolating switch 4 1 5
Wheel chocks 4 1 5
Positioning the wheel chocks 4 1 5
Hydraulic system 4 1 6
Danger of injury due to escaping hydraulic liquid 4 1 6
Accumulators 4 1 7
Relieving the Auto-Contour accumulator 4 1 7
Relieving the Autopilot accumulator 4 1 7
Relieving the standard spreader accumulator 4 1 8
Safety decals with pictorials 4 2 1
5 Specifications
Conversion factors 5 1 1
CLAAS LEXION 560 / 550 Montana 5 2 1
Front attachments – weights and dimensions 5 2 9
CLAAS LEXION 530 / 520 Montana 5 3 1
Front attachments – weights and dimensions 5 3 9
Safety features 5 4 1
6 Prior to operation
Carry out prior to initial operation 6 1 1
Cab 6 2 1
Cab with automatic climate control 6 2 1
Automatic climate control 6 2 2
Operating and display elements 6 2 2
Putting the automatic climate control into operation 6 2 3
Setting the cab temperature 6 2 4
Manually setting the evaporator blower speed 6 2 4
Activating ECON operating mode 6 2 5
Deactivating ECON operating mode 6 2 5
REHEAT operation
(Dehumidify cab windows) 6 2 6
Displaying the outside temperature 6 2 7
Changing the temperature display to °Fahrenheit 6 2 7
Floor heating 6 2 7
Display of malfunction:
error in thermometer F0 (cab, blue) 6 2 8
Display of malfunction:
error in thermometer F1 (exhaust, yellow) 6 2 8
Display of malfunction:
error in thermometer F2 (outside, red) 6 2 8
Cab with air conditioner
(standard version) 6 2 9
Putting the air conditioning system into operation 6 2 10
Heater 6 2 12
Floor heating 6 2 12
Reheat system
(Steamed up windows) 6 2 12
Malfunction, possible cause or remedy –
air conditioner system 6 2 13
Cooling box 6 2 15
Cooling unit
(option) 6 2 15
Cooling bag
(option) 6 2 15
Ice bucket
(option) 6 2 15
Windscreen washer 6 2 16
Crop inspection 6 2 16
Opening and closing the cab roof 6 2 16
Operator’s platform 6 3 1
Operator’s platform overview 6 3 1
Control console 6 3 3
Monitor
(vehicle information display) 6 3 4
Monitor
(harvest display) 6 3 5
C-keys 6 3 6
Rotary switch D 6 3 6
Slope compensation 6 3 7
Slope compensation control box 6 3 8
Monitor 6 3 9
Machine operation 6 3 10
Axle (wheel angle) 6 3 10
Cutterbar 6 3 10
Axle (wheel angle) and cutterbar 6 3 11
Menu 6 3 13
Cutterbar adjustment key pad (yellow) 6 3 13
Axle adjustment key pad (green) 6 3 13
Calibration 6 3 14
Calibrating the inclinometer 6 3 14
Calibrating the wheel rams 6 3 15
Calibrating the cutting angle 6 3 15
Calibrating the cross levelling 6 3 15
Calibrating the trunking (feeder housing) 6 3 16
Setup 6 3 17
System info 6 3 18
Inclinoinfo 6 3 18
Steering column 6 3 19
Ignition switch 6 3 19
Contents
2 1 2 BA LEXION 560 – 520 Montana – 0299 533 1
Contents
Multi-function switch 6 3 20
Vehicle information unit 6 3 21
Multi-function handle 6 3 22
Steering column adjustment 6 3 23
Adjusting the steering column top 6 3 23
Steering wheel height adjustment 6 3 24
Central terminal compartment 6 3 24
Fuses 6 3 26
Relays 6 3 28
Operator’s seat 6 3 30
Operator’s seat, mechanical 6 3 30
Operator’s seat “air suspension”
(option) 6 3 33
Lighting and socket outlets 6 4 1
Headlights, worklights, mirrors 6 4 1
Sidefinder
(option) 6 4 6
Pathfinder lighting 6 4 6
Side position lights in case of excess width 6 4 7
Socket outlets 6 4 11
Access ladder 6 5 1
Access and ladder extension 6 5 1
Front ladder 6 5 3
Mounting the ladder 6 5 3
Folding the ladder steps 6 5 9
Swinging the ladder 6 5 9
Rear ladder 6 5 11
Other uses of the rear ladder 6 5 12
Side panels 6 6 1
Opening and closing the side panels
and the tailgate 6 6 1
Opening the tailgate 6 6 2
Adjusting the gripping height of the side panels 6 6 2
Adjusting the side panel lock 6 6 3
Tool cabinet 6 6 3
Toolbox 6 6 3
Folding down the tool cabinet 6 6 4
Fender / Mud-guards 6 7 1
Installing the fenders / mud-guards 6 7 1
Rear axles 6 8 1
Adjustable rear drive axle
(2 60 m – 3 20 m) 6 8 2
Altering the 2 60 m – 3 20 m rear drive axle
from transport to working position 6 8 2
Adjusting the track width 6 8 4
Steering axle
(2 71 m – 3 16 m) 6 8 8
Altering the 2 71 m – 3 16 m rear axle
from transport to working position 6 8 8
Adjusting the track width 6 8 9
Additional weights of rear axle 6 9 1
Additional weights of rear axle
LEXION 560 / 550 Montana 6 9 1
Additional weights of rear axle
LEXION 530 / 520 Montana 6 9 2
Liquid filling for rear axle tyres 6 9 3
Installing the rear axle weights 6 9 3
Cutterbar hydraulic cylinders 6 10 1
Cutterbar hydraulic cylinders 6 10 1
Third cutterbar cylinder 6 10 1
Grain tank 6 11 1
Closing the grain tank drain holes 6 11 1
Driving the combine 6 12 1
Checking the control lights 6 12 1
Driving the combine 6 12 1
Engine speed rotary switch 6 12 1
Average engine idle speed 6 12 2
Starting the engine 6 12 2
Stopping the engine 6 12 3
Gear selection 6 12 3
Manoeuvering 6 12 4
Hydrostatic ground drive 6 12 4
Adjusting the stiffness of
ground speed control lever 6 12 5
Stopping 6 12 5
Driving behaviour 6 12 5
Handling with cutterbar trailer 6 12 6
Steering 6 12 6
Brakes 6 12 6
Foot brake 6 12 6
Parking brake 6 12 7
Releasing the parking brakes mechanically 6 12 8
Gear shifting – Emergency operation 6 12 8
Turn gears into “0” (neutral position) 6 12 8
Towing the machine 6 12 9
Differential lock 6 12 9
Engaging the differential lock 6 12 9
Disengaging the differential lock 6 12 9
CLAAS Autopilot
(Maize picker head) 6 13 1
Putting the CLAAS Autopilot into operation 6 13 1
CLAAS Autopilot
(Grain cutterbar) 6 13 3
Adjusting the directional stability
of the combine harvester 6 13 3
Setting the laser sensor in the field 6 13 5
Rough adjustment 6 13 6
Fine adjustment 6 13 7
Laser sensor (crop edge has moved out
of visible range) 6 13 7
Setting up the right-hand laser sensor
(accessory) 6 13 8
Putting the CLAAS Autopilot into operation 6 13 9
Use in rape with left-hand side cutter 6 13 10
Malfunction, possible cause or remedy –
Slope compensation 6 14 1
7 Installing and removing the cutterbar
Installing the cutterbar 7 1 1
Tilting the cutterbar from transport position 7 1 1
Adjusting the hydraulic cylinder
for transverse cutterbar control 7 1 2
Machines equipped with Auto Contour 7 1 2
Locking cutterbars and maize pickers
(Cutterbars without Auto Contour) 7 1 4
Connecting the universal drive shaft 7 1 5
0299 533 1 – BA LEXION 560 – 520 Montana 2 1 3
Contents
Mounting the stands 7 1 6
Removing the cutterbar 7 2 1
Removing the universal coupling 7 2 1
Removing the universal drive shaft 7 2 1
Opening the cutterbar locking 7 2 2
Laying down the cutterbar on the ground 7 2 2
Placing the cutterbar on the cutterbar trailer 7 2 2
8 Operation CEBIS
Contents 8 1 1
CLAAS on-board information system (CEBIS) 8 2 1
CEBIS Monitor and rotary switch 8 2 3
C-keys 8 2 3
Rotary switch D 8 2 3
Multifunctional handle M 8 2 3
Window sections E
(Harvest display) 8 2 3
Flagging box 8 2 3
Rotary switch D 8 2 6
Prior-to-initial operation 8 2 7
Vehicle information display 8 2 9
Harvest display 8 2 9
Yield mapping 8 2 10
Flagging 8 2 11
GPS 8 2 13
Mapping ON/OFF 8 2 13
Mapping monitor 8 2 13
Load GPS data 8 2 13
Presettings reel 8 2 15
Reel horizontal position 8 2 15
Reel speed 8 2 15
Reel height 8 2 17
Presettings front attachment 8 2 19
Clearance between snapping plates 8 2 19
Cutterbar table length 8 2 19
Cutting height settings (CAC) 8 2 21
Cutting height settings for LEXION Montana 8 2 23
Partial width selection 8 2 25
Yield meter 8 2 26
Componentes 8 2 26
Basic setting and calibration 8 2 26
Preparation for yield measurement 8 2 27
Moisture measurement ON/OFF,
moisture correction, storage moisture 8 2 27
Quick guide to accurate measuring data 8 2 27
Yield measurement 8 2 29
Calibration factor 8 2 29
Set zero yield 8 2 29
Test-weighing 8 2 31
Weight measured 8 2 31
Moisture correction 8 2 31
Moisture mesaurement ON/OFF 8 2 31
Set zero angle 8 2 33
Storage moisture 8 2 33
Display dry yield 8 2 33
Setting combine to type of crop 8 2 35
List of threshable crops 8 2 35
Load CLAAS adjustments 8 2 35
Load own adjustments 8 2 37
Save own adjustments 8 2 37
Print machine adjustments 8 2 37
Display of CLAAS adjustments 8 2 37
Display of own adjustments 8 2 37
Cleaning by blowing 8 2 39
Recording harvest work 8 2 41
Planned work records 8 2 41
Next planned work record 8 2 41
Previous planned work record 8 2 43
New planned work record 8 2 43
Change a planned work record 8 2 43
Start / Stop 8 2 45
Completed work records 8 2 47
Next or previous completed work record 8 2 47
Restart a completed work record 8 2 47
Printer 8 2 47
Area correction 8 2 47
Daily recorder 8 2 49
Printing daily recordings 8 2 49
Clear daily recordings 8 2 49
Total recorder 8 2 51
Printing recorder summaries 8 2 51
Crop recorder 8 2 51
Copy the chip card 8 2 53
Adjustments 8 2 55
Cutterbar 8 2 55
Sensitivity CAC 8 2 55
Cutterbar upper and lower limits 8 2 57
Partial width proportions 8 2 57
Working position 8 2 57
Working width 8 2 59
Auto reel height 8 2 59
Reel end stops 8 2 59
Cutterbar automatics 8 2 61
Cutterbar table length stops 8 2 61
Fore & aft reel adjustment stops 8 2 61
Vario automatics ON/OFF 8 2 63
Snapping plate end stops 8 2 63
Speeds 8 2 65
Learning speeds 8 2 65
Learning max no-load speed 8 2 65
Belt slip limit indicator 8 2 67
Chaff spreader speed monitor 8 2 67
Returns elevator speed monitor 8 2 67
Tachometer 8 2 69
Calibration run 8 2 69
Impulses/100 8 2 69
Sensitivity Autopilot 8 2 71
Zero Autopilot front attachment 8 2 71
Zero steering 8 2 71
Separation 8 2 73
Sensor test 8 2 73
Upper and lower sieve end stops 8 2 73
Upper and lower sieve adjustment 8 2 75
Returns limit 8 2 75
Set zero returns 8 2 75
CEBIS 8 2 77
2 1 4 BA LEXION 560 – 520 Montana – 0299 533 1
Contents
Language 8 2 77
Date/Time 8 2 79
Display positive/negative 8 2 79
Measuring units 8 2 81
Version 8 2 81
Own display 8 2 83
Maintenance 8 2 85
XXh OK 8 2 85
XXh service list 8 2 85
Operator’s manual 8 2 87
Basic settings 8 2 87
Guide to adjustments 8 2 89
Problems/Remedies 8 2 89
CEBIS 8 2 91
Check list 8 2 91
Safety rules 8 2 91
Code protection 8 2 93
Engine load 8 2 95
Engine diagnosis 8 2 95
Alarms 8 2 96
Alerts 8 2 96
Problems / remedies – yield meter 8 2 97
Guide for impulses / 100 m 8 2 98
9 Operation – basic machine
Feeder housing 9 1 1
Feeder chains 9 1 1
Threshing drum door 9 1 2
Front attachment reverser 9 1 3
Front attachment floatation springs 9 1 3
Checking the setting of the floatation springs 9 1 3
Cutting height indicator 9 1 5
Spring pressure indicator 9 1 5
Blocking the front attachment
floatation springs
(Mechanical lock) 9 1 6
Unlocking the front attachment
floatation springs
(Mechanical lock) 9 1 6
Adjusting the drop rate of the front attachment 9 1 6
Engaging the front attachment
(Switch console) 9 1 7
Disengaging the front attachment
(Switch console) 9 1 8
Front attachment QUICK STOP
(Switch console) 9 1 8
Disengaging the front attachment
(Multi-function handle) 9 1 9
Front attachment QUICK STOP
(Multi-function handle) 9 1 9
Threshing mechanism 9 2 1
Stone trap 9 2 1
Engaging the threshing mechanism 9 2 2
Disengaging the threshing mechanism 9 2 2
Threshing drum 9 2 3
Cleaning the threshing mechanism 9 2 3
Concave setting 9 2 4
Basic concave setting 9 2 4
Adjusting the concave position sensor 9 2 10
Threshing drum speed 9 2 11
Drum drives 9 2 11
Two-step variable-speed drive 9 2 11
Removing and installing the preconcave segments 9 2 12
Concave segment 9 2 13
Removing the concave segment 9 2 13
Installing the concave segment 9 2 14
Disawning 9 2 15
Unslugging the threshing drum 9 2 15
Deflector curtain 9 2 16
Adjusting the deflector curtain 9 2 17
Straw walkers 9 3 1
Straw walkers 9 3 1
Cleaning the straw walkers 9 3 1
Warning signal 9 3 2
Multifinger separation system 9 3 2
Straw walker risers 9 3 4
Rice risers 9 3 4
Centre risers 9 3 5
Side risers 9 3 6
Parallel risers 9 3 7
CCM risers 9 3 8
Cleaning unit 9 4 1
Sieve pan 9 4 1
Preparation floor 9 4 1
Frogmouth sieves 9 4 2
Electric sieve adjustment 9 4 2
Removing the sieves 9 4 3
Removing the upper sieves 9 4 3
Removing the lower sieves 9 4 5
Installing the sieves 9 4 6
Tightening torques of axial mountings
for the upper and lower sieves 9 4 6
Sieves – Basic setting 9 4 7
Harvesting without lower sieves 9 4 8
Covering the returns pan 9 4 8
Cleaning fan 9 4 9
Fan speed adjustment 9 4 9
Under-ventilated cleaning step 9 4 9
Adjusting the pre-cleaner deflector 9 4 9
Wind board 9 4 10
Fan shutters for combining grass seed
and other special crops
(accessory) 9 4 10
Dynamic slope compensation
(3-D cleaning system) 9 4 11
Returns 9 4 12
Inspecting the returns 9 4 12
Combine performance monitor 9 4 13
Straw walker sensor 9 4 13
Sieve pan sensor 9 4 13
Grain delivery 9 5 1
Augers and auger troughs 9 5 1
Elevators 9 5 2
Grain tank 9 5 3
Safety decal (0516 275 1) 9 5 3
Grain tank extension 9 5 4
Unloading the grain tank 9 5 5
0299 533 1 – BA LEXION 560 – 520 Montana 2 1 5
Contents
Emergency unloading grain tank cover 9 5 6
Grain tank unloading aid
(accessory) 9 5 6
Grain tank unloading tube 9 5 7
Swinging the grain tank unloading tube out and in 9 5 7
Grain tank unloading tube transport position 9 5 8
Cleaning covers on the grain tank unloading tube 9 5 9
Shear bolt for grain tank unloading 9 5 9
Engaging and disengaging grain tank unloading 9 5 10
Grain tank access 9 5 10
Automatic chain lubrication – grain tank unloading
(accessory) 9 5 11
Straw chopper 9 6 1
Straw chopper 9 6 1
Before using the chopper for the first time, check 9 6 1
Straw chopper with standard spreader 9 6 2
Putting the straw chopper into operation
(Swing standard spreader to chopping position) 9 6 2
Putting the straw chopper out of operation
(Swing standard spreader to swathing position) 9 6 3
Swinging the standard spreader to
cutterbar trailer transport position 9 6 3
Adjusting the cross blade 9 6 4
Adjusting the length of cut 9 6 5
Activating the rasp bar
(accessory) 9 6 6
Adjusting the spreading width
of standard spreader 9 6 6
Adjusting the height of standard spreader 9 6 7
Adjusting the spreading width centre
of standard spreader 9 6 8
Reducing the chopper speed 9 6 9
Chaff spreader / straw spreader 9 7 1
Chaff spreader 9 7 1
Adjusting the chaff spreader speed 9 7 1
Adjusting the spreading width 9 7 2
Folding the chaff spreader open 9 7 2
Folding the chaff spreader in 9 7 4
Chaff spreader feed pan 9 7 4
Removing the chaff spreader feed pan 9 7 4
Installing the chaff spreader feed pan 9 7 5
Straw spreader 9 7 6
Adjusting the spreading width 9 7 6
Fitting the spreader rotors 9 7 6
Sieve chart and suggested combine adjustments
LEXION 560 – 520 Montana 9 8 1
Sieve chart
LEXION 560 – 520 Montana 9 8 1
Suggested combine adjustments
LEXION 560 – 520 Montana 9 8 2
Disawner plates 9 8 8
Concave segment 9 8 8
Malfunction, cause and / or remedy – Basic machine 9 9 1
10 Maintenance – basic machine
Important maintenance instructions 10 1 1
Important maintenance instructions
and safety rules 10 1 1
Maintenance schedules and lubricants charts 10 2 1
Maintenance schedules 10 2 1
Lubricants charts 10 2 4
Hydraulic system 10 3 1
Accumulators 10 3 1
Checking the oil level 10 3 1
Changing hydraulic oil 10 3 2
Changing the hydraulic oil filter 10 3 3
Changing the return flow filters 10 3 3
Filling instructions when carrying out
hydraulic oil change
(Sauer 90 R 130 / 90 M 100) 10 3 4
Bleed hydraulic cylinders
for lateral levelling of cutterbar 10 3 4
Gearboxes 10 4 1
2-speed manual gearbox 10 4 1
Checking the oil level 10 4 1
Oil change 10 4 1
Differential and axle support 10 4 2
Checking the oil level 10 4 2
Oil change 10 4 2
Wheel pivots 10 4 3
Checking the oil level 10 4 3
Oil change 10 4 3
Final drives
(Planetary gear) 10 4 3
Checking the oil level 10 4 3
Oil change 10 4 3
Threshing drum reduction gearbox 10 4 4
Oil change 10 4 4
Checking the oil level 10 4 4
Transfer gearbox
(Engine) 10 4 5
Checking the oil level 10 4 5
Oil change 10 4 5
Grain tank unloading gearbox 10 4 5
Checking the oil level 10 4 5
Oil change 10 4 5
Lubricate ball-bearing slewing rings
of wheel pivots 10 4 6
Ball-bearing slewing rings greasing instructions 10 4 7
Feeder housing 10 5 1
Tension feeder chains 10 5 1
Adjusting the sensor for the
cutting angle adjustment 10 5 2
Cleaning the suction blower
(accessory) 10 5 2
Drive axle 10 6 1
Adjusting the sensor for the wheel pivots 10 6 1
Elevator chains 10 7 1
Tensioning the grain elevator chain
(Combines without yield meter) 10 7 1
Tensioning the grain elevator chain
(Combines with yield meter) 10 7 1
Tensioning the returns elevator chain 10 7 2
Drive belts / drive chains – basic machine 10 8 1
General Information 10 8 1
Drive system diagram, left-hand side 10 8 2
2 1 6 BA LEXION 560 – 520 Montana – 0299 533 1
Contents
Drive belts, drive chains 10 8 2
Drive system diagram, right-hand side 10 8 3
Drive belts, drive chains 10 8 3
Front attachment drive 2nd step
(without variable-speed drive) – Tensioning belt (2) 10 8 4
Front attachment drive 3rd step
(with variable-speed drive) – Tensioning belt (3) 10 8 5
Impeller drive – Tensioning belt (5) 10 8 6
Reel hydraulic pump drive –
Tensioning belt (6) 10 8 7
Front attachment drive 1st step –
Tensioning belt (7)
(without front attachment QUICK STOP) 10 8 8
Front attachment drive 1st step –
Tensioning belt (7)
(with front attachment QUICK STOP) 10 8 9
Straw / chaff spreader hydraulic pump drive –
Tensioning belt (8) 10 8 10
Threshing mechanism drive –
Tensioning belt (9) 10 8 11
Grain tank unloading drive 1st step –
Tensioning belt (10) 10 8 12
Grain tank unloading drive 2nd step –
Removing chain (11) 10 8 14
Grain tank unloading drive 2nd step –
Installing and adjusting chain (11) 10 8 15
Straw chopper drive 1st step –
Tensioning belt (12) 10 8 16
Straw chopper drive 2nd and 3rd step –
Tensioning belts (13) and (14) 10 8 17
Sieve pan drive 1st step – Tensioning belt (18) 10 8 19
Sieve pan drive 2nd step – Tensioning belt (19) 10 8 20
Sieve pan drive 3rd step – Tensioning belt (20) 10 8 21
Straw walker drive – Tensioning belt (22) 10 8 22
Finger roller drive – Tensioning belt (45) 10 8 23
Fan drive 1st step – Tensioning belt (46) 10 8 24
Rotary radiator screen suction blower drive –
Tensioning belt (51) 10 8 25
Threshing drum drive – Tensioning belt (53) 10 8 26
Accelerator drive – Tensioning belt (54) 10 8 27
Rotary radiator screen drive –
Tensioning belt (57) 10 8 28
Cab / Air conditioner 10 9 1
Cab 10 9 1
Cleaning the filters 10 9 1
Cleaning the units located in the cab roof 10 9 1
Cleaning the cab screens 10 9 2
Air conditioner 10 9 3
Cleaning the condenser 10 9 3
Checking refrigerant level 10 9 3
Replacing the filter receiver drier 10 9 4
Required refrigerant quantity – refrigerant R 134 a 10 9 4
Oil for the compressor 10 9 4
Maintenance work before the harvest 10 9 5
Fire extinguisher 10 10 1
Compressed air system
(accessory) 10 11 1
Compressed air connections 10 11 2
Compressed-air gun and woven hose 10 11 2
Draining the accumulator 10 11 3
Pressure controller 10 11 3
Checking the safety valve 10 11 4
Straw chopper 10 12 1
Replacing the free-swinging knives for grain 10 12 1
Removing the straw guide plate 10 12 1
Removing the free-swinging knives for grain 10 12 3
Bolting down the free-swinging knives for grain 10 12 3
Installing the straw guide plate 10 12 5
Replacing the stationary knives 10 12 6
Winter storage instructions for combines 10 13 1
11 Maintenance – engine
Important maintenance instructions 11 1 1
Important maintenance instructions
and safety rules 11 1 1
Maintenance schedules and lubricants charts 11 2 1
Maintenance schedule 11 2 1
Lubricants chart 11 2 2
Engine maintenance 11 3 1
Engine overview 11 3 1
Fuel system / engine oil 11 4 1
Fuel system 11 4 1
Fuel tank 11 4 1
Fuel shut-off tap 11 4 1
Water separator / fuel pre-filter
(Standard equipment – small version) 11 4 2
Water separator / fuel pre-filter
(accessory, replaces fuel pre-filter Fig 4) 11 4 3
Fuel filter 11 4 4
Replacing the filter cartridge 11 4 4
Bleed fuel system 11 4 5
Engine oil level check 11 4 5
Engine oil change 11 4 5
Draining used oil 11 4 6
Oil filter 11 4 7
Topping up engine oil 11 4 8
Cooling system 11 5 1
Coolant 11 5 1
Water drain plugs on the engine block 11 5 1
Radiator 11 5 2
Filling the cooling system with coolant 11 5 3
Overpressure 11 5 3
Frost protection / corrosion protection 11 5 3
Warning sign 11 5 3
Coolant temperature 11 5 4
Stopping the engine when overheated 11 5 4
Rotary chaff screen 11 5 5
Cleaning the radiator 11 5 7
Dry-type air cleaner 11 6 1
Warning device 11 6 2
Cleaning the air filter intake screen 11 6 2
Cleaning the air filter with plastic housing 11 6 3
Removing the air filter main cartridge 11 6 3
Cleaning the air filter main cartridge 11 6 4
Installing the air filter main cartridge 11 6 4
Cleaning the air filter with metal housing 11 6 5
Removing the air filter main cartridge 11 6 5
0299 533 1 – BA LEXION 560 – 520 Montana 2 1 7
Contents
Cleaning the air filter main cartridge 11 6 6
Installing the air filter main cartridge 11 6 7
Safety filter cartridge 11 6 7
Removing and installing safety cartridge
(plastic housing) 11 6 8
Removing and installing safety cartridge
(metal housing) 11 6 9
Alternator 11 7 1
Cleaning the alternator 11 7 1
Electric system 11 8 1
Battery 11 8 1
Alternator 11 8 2
Engine problems, cause and / or remedy 11 9 1
Engine winter storage 11 10 1
Engine preservation 11 10 1
12 Lubrication chart
Lubricants and lubrication instructions 12 1 1
13 Index
Index 13 1 1

CLAAS LEXION 560 550 MONTANA LEXION 530 520 MONTANA OPERATOR’S MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V