Claas LEXION 580 R Operator’s Manual – PDF DOWNLOAD

Description

Claas LEXION 580 R Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas LEXION 580 R Operator’s Manual – PDF DOWNLOAD

Introduction
1.1 General Information
1.1.1 How to use this manual

• This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.
• Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time. Have the post harvest check / annual check
• performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended. If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.

2 General Information
2.1 Road traffic

• In addition to his driving licence, the operator must always carry the copy of the vehicle type approval registration issued by the Kraftfahrt-Bundesamt (the German Federal Motor Vehicle Executive). A warning triangle and, on machines over 4 t permissible total weight, at least one wheel chock must always be carried on the combine.
• When driving on public roads with the combine harvester comply with all the requirements stated under letter C in the copy of the vehicle type approval registration (§ 18 Section 5 StVZO) issued by the Kraftfahrt- Bundesamt. On machines with excess width (width over the tyres), a vehicle type approval registration for individual vehicles (single expert opinion) and a special approval in accordance with § 70, Section 1, clauses 1 and 2 of the StVZO must be carried instead of the General
• Operating Permit. Furthermore, all the requirements stated in the vehicle type approval registration for individual vehicles and in the special approval must be observed. The issue of a special approval differs from country to country. The excess width must be marked in accordance with the regulations for marking of excess-width road vehicles (e.g. two marker boards at the front and the rear each, protective bar, two amber flashing warning beacons). If any part(s) of the combine harvester
• is/are subsequently modified whose condition is/are prescribed or the operation of which (after being modified) could represent a hazard to other road users, then the vehicle type approval registration shall no longer be valid and application must be made for a new vehicle type approval registration. In this case the machine must be presented to the motor vehicle safety inspection authority responsible (e.g. TÜV) in order to obtain an expert opinion certificate (§ 19 section 2 StVZO).
• If you are in any doubt as to whether this situation applies in your case, please contact us as manufacturers. If a transport vehicle for front attachments is towed behind the combine harvester, then the cable for the lighting system must be connected and the good condition of the lighting system assured. If the combine is equipped with a maize picker head or folding cutterbar, the regulations and requirements of the machine’s General Operating Permit must be observed, in particular the requirements concerning ballast weights and tyres.

Registration

• As a self propelled working machine with a maximum speed of more than 20 km/h, the combine is subject to registration and needs to have licence plates fitted. As a self propelled working machine with a maximum speed of up to 20 km/h, the combine is not subject to registration and does not need to have licence plates fitted.
• The machine must be clearly and indelibly marked on the left side with the Christian name and surname of the owner and his address. The towing of trailers in the trailer hitch when driving on public roads is not permitted. Road traffic regulations
• may vary between countries. In case of discrepancies between the instructions provided by the manufacturer and the traffic regulations of the relevant countries, the traffic regulations of the countries concerned apply.

TABLE OF CONTENTS:

Claas LEXION 580 R Operator’s Manual – PDF DOWNLOAD\

1 Introduction
11 General Information 19
111 How to use this manual 19
112 Validity of Operator’s manual 21
2 General Information
21 Road traffic 22
22 Important notice 24
23 Identification plate / Serial number 25
231 Identification plate 26
232 Machine serial number 26
233 Engine serial number 26
234 Straw chopper identification plate 27
235 Cab serial number 27
24 Attachment parts / machine body 28
241 Access to the workplace and maintenance areas 28
3 Safety Rules
31 Safety rules 30
311 General information 30
312 Identification of warning and danger signs 30
313 Intended use 31
314 Reasonable foreseeable misuse 32
315 General safety and accident prevention regulations 32
316 Transporting passengers, instructor, operating personnel 33
317 Driving operations 33
318 Leaving the combine harvester 34
319 Front attachments (cutterbar etc) and other components 34
3110 Air conditioner 35
3111 Maintenance 35
3112 Basic rule 35
3113 Accumulators 35
3114 Decommissioning and disposal 36
3115 Cylinder safety lock 37
3116 Fire extinguisher 37
3117 Battery isolating switch 38
3118 Wheel chocks 38
3119 Jack up the machine 39
3120 Loading and tying down the machine 39
3121 Hydraulic system 40
3122 Danger of injury due to escaping hydraulic liquid 41
3123 Accumulators 41
3124 Relieving the concave adjustment accumulator 42
32 Safety decals with pictorials 43
321 General instructions for warning signs 43
322 Safety decals 44
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4 Specifications
41 LEXION 580R – Type 585 66
411 Cab / Operator’s platform 66
412 Cutterbar 66
413 Threshing mechanism 67
414 Separation 67
415 Cleaning (JET STREAM cleaning system) 68
416 Grain delivery 68
417 Engine 69
418 Chassis 69
419 Tyres and tyre pressures 70
4110 Torque settings of wheel bolts 70
4111 Track width 71
4112 Transport position / Working position 73
4113 Weights 75
4114 Safety features 75
5 Prior to operation
51 General Information 76
511 Initial operation check list 76
52 Cab 78
521 Cab with automatic air conditioner 78
522 Automatic air conditioner 80
523 Putting the automatic air conditioner into operation 81
524 Setting the cab temperature 82
525 Manually setting the evaporator blower speed 82
526 Activating ECON operating mode 83
527 Deactivating ECON operating mode 83
528 REHEAT operation (Dehumidify cab windows) 84
529 Displaying the outside temperature 85
5210 Changing the temperature display to °Fahrenheit 85
5211 Floor heating 85
5212 Display of malfunction – Error in thermometer F0 (cab, blue) 86
5213 Display of malfunction – Error in thermometer F1 (exhaust, yellow) 86
5214 Display of malfunction – Error in thermometer F2 (outside, red) 86
5215 Problem, possible cause or remedy – air conditioner system 87
5216 Cooling box 89
5217 Ice bucket (option) 89
5218 Windscreen washer 89
5219 Crop inspection 90
5220 Opening and closing the cab roof 90
5221 Cab emergency exit 91
5222 Operator’s platform overview 92
5223 Control console 94
5224 Screen (vehicle information display) 97
5225 Screen (harvest display) 99
5226 Keys C / Rotary switch D 101
5227 Ignition switch 102
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5228 Multifunction switch 104
5229 Vehicle information unit 105
5230 Multifunction handle 106
5231 Reel height limitation 107
5232 Steering column adjustment 108
5233 Steering wheel height adjustment 108
5234 Central terminal compartment 109
5235 Table of contents – Central terminal compartment 110
5236 Fuses 111
5237 Relays 113
5238 Operator’s seat 115
5239 Air-suspended driver’s seat 116
5240 Operator’s seat, mechanical 118
53 Lighting and socket outlets 121
531 Headlights, working lights, mirrors 121
532 Sidefinder (option) 127
533 Pathfinder lighting 127
534 Socket outlet 12 V 128
535 CDS 5000 diagnosis connection socket outlet 129
54 Access ladder 130
541 Fitting the front extension and railing (if applicable) 130
542 Rotating the front ladder 133
543 Ladder starting protection 136
544 Rear ladder 136
55 Side panels 139
551 Opening and closing the side panels and the tailgate 139
552 Opening the tailgate 140
553 Adjusting the gripping height of the side panels 141
554 Adjusting the side panel lock 142
555 Tool cabinet 142
56 Mudguards / side panels 144
561 Installing the mudguards 144
57 Rear axles (JET STREAM cleaning system) 145
571 Overview of rear axle 145
572 Rear drive axle 000 694 820 1 145
573 Rear axle 000 768 980 1 146
574 Converting the rear drive axle 000 694 960 2/ 000 694 820 1
from transport to working position 146
575 Adjusting the track width of rear drive axle 000 694 960 2/000 694 820 1 148
576 Converting the rear axle 000 768 980 1
from transport to working position 151
577 Rear axle 000 768 980 1 – Adjusting the track width 153
58 Cutterbar hydraulic cylinders 156
581 Cutter bar hydraulic cylinder without springs 156
582 Number of cutterbar cylinders 156
59 Accumulator 157
591 Filling the accumulator for CLAAS AUTO CONTOUR II 157
592 Special tool for filling the CLAAS AUTO CONTOUR II accumulator 162
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510 Dual fitments 163
5101 Installing the dual wheels 163
511 Grain tank 166
5111 Closing the grain tank drain holes 166
512 Driving the combine with mechanical control 167
5121 Driving machine 167
5122 Ground speed control lever variants 167
5123 Engine speed rotary switch 168
5124 Medium engine idle speed 169
5125 Starting the engine 170
5126 Forward travel / reverse travel 171
5127 Gear selection 171
5128 Setting the ground speed control lever to move easily 172
5129 Setting the ground speed control lever to move easily 173
51210Stopping 173
51211Machine driving characteristics 173
51212Handling with cutterbar trailer 174
51213Steering 174
51214Coupling / decoupling brake pedals of the foot brake 174
51215Parking brake 174
51216Stopping the engine 176
51217Engaging/disengaging the CLAAS 4-Trac system 176
51218Towing the machine 176
51219Forward towing 177
51220Reverse towing 177
51221EHS emergency shifting using the gear pushbutton (from serial no ) 178
51222Emergency operation decal – Electro-hydraulic gearshift (EHS) 180
51223Engaging the neutral gearbox position mechanically 181
51224Restoring the original state (gearbox can again be shifted electro-hydraulically) 182
51225Engaging the neutral gearbox position hydraulically 185
51226Engaging the 2nd gear hydraulically 186
513 CLAAS Autopilot (Maize picker) 187
5131 Putting the CLAAS Autopilot into operation 187
514 CLAAS Autopilot (Grain cutterbar) 189
5141 Adjusting the directional stability of the combine harvester 189
5142 Setting the laser sensor in the field 191
5143 Rough adjustment 192
5144 Fine adjustment 192
5145 Laser sensor (crop edge has moved out of visible range) 193
5146 Adjusting the right laser sensor (accessory) 194
5147 Putting the CLAAS Autopilot into operation 195
5148 Use in rape with left side cutter 196
6 Installing and removing the cutterbar
61 Installing the cutterbar 197
611 Tilting the cutterbar from transport position 197
612 Adjusting the cutterbar cross levelling hydraulic cylinder (from serial no ) 197
613 Attaching the front attachment 197
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614 Locking cutterbars and maize pickers
(Cutterbars without Auto Contour) 199
615 Connecting the universal drive shaft 200
616 Mounting the stands 201
62 Removing the cutterbar 202
621 Removing the universal coupling 202
622 Removing the universal drive shaft 203
623 Opening the cutterbar locking 203
624 Laying down the cutterbar on the ground 204
625 Placing the cutterbar on the cutterbar trailer 204
7 CEBIS operation (Version 823)
71 CLAAS CEBIS on-board information system 207
72 CEBIS monitor and rotary switch 208
721 C keys 208
722 Rotary switch D 208
723 Flagging Box 209
724 Multifunction handle 209
725 Monitor areas E (Harvest display) 210
73 Rotary switch D 214
74 Prior to initial operation 216
75 Vehicle information display 217
76 Harvest display 218
77 Montana control system 219
771 Axle control mode 219
772 Cutting angle control 219
773 Lateral levelling control 220
774 Montana axle end stops 220
775 Cutting angle limits 220
776 Lateral levelling limits 221
777 Display period 221
78 CLAAS CRUISE PILOT 222
781 Maximum ground speed 222
782 Zero throughput 222
79 Yield mapping 223
710 Flagging 225
711 GPS 226
7111 Mapping ON/OFF 226
7112 Mapping monitor 226
7113 Load GPS data 227
712 Preset reel values 228
7121 Horizontal reel position 228
7122 Reel speed 228
7123 Reel height 229
713 Preset front attachment values 230
7131 Snapping plate clearance 230
7132 Cutterbar table length 230
7133 CAC settings 231
7134 CAC setting for LEXION Montana 232
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714 Partial width selection 233
715 Yield meter 234
7151 Components 234
7152 Basic settings and calibration 235
7153 Preparations for yield measuring 235
7154 Moisture measurement ON/OFF, Moisture correction, Storage moisture 237
7155 A quick way to obtain reasonable measuring data 237
716 Yield measuring 238
7161 Calibration factor 238
7162 Yield zero point measuring 238
7163 Test-weighing 239
7164 Weight measured 239
7165 Moisture correction 239
7166 Moisture measurement ON/OFF 240
7167 Zero angle 240
7168 Storage moisture 240
7169 Display dry yield 241
717 Crop-dependent settings 242
7171 List of crops 242
7172 Cleaning by blowing 244
718 Recording 245
7181 Planned records 245
7182 Start / Stop 247
7183 Completed records 247
7184 Daily recorder 249
7185 Total recorder 250
7186 Crop recorder 250
7187 Copying the chip card 251
719 Adjustments 252
7191 Cutterbar 252
7192 Speeds 257
7193 Tachometer 259
7194 Separation 262
7195 CEBIS 263
7196 Maintenance 268
7197 Operator’s manual 269
7198 Code protection 273
720 Engine loading 274
7201 Engine diagnosis 274
721 Alarms 275
722 Messages 276
723 Fault / Remedy – Yield meter 277
724 Guideline values for pulses/100 m 279
8 Operation – Basic machine
81 HP feed rake conveyor 280
811 Adjusting the height of feeder chains 280
812 Setting the cutting angle of HP feed rake conveyor
(optional equipment) to the basic setting (up to serial no ) 281
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813 Setting the cutting angle of HP feed rake conveyor
(optional equipment) to the basic setting
(from serial no up to serial no ) 283
814 Setting the cutting angle of HP feed rake conveyor
(optional equipment) to the basic setting (from serial no ) 284
815 Front attachment reverser 285
816 Cutting height indicator 286
817 Setting the drop rate of the front attachment 286
818 Engaging the front attachment 286
819 Disengaging the front attachment on the switch console 287
8110 Disengaging the front attachment on the multifunction handle 287
8111 Adjusting the feeder chain speeds with the front
attachment step drive, step 2 (optional equipment) 289
82 Standard feed rake conveyor 293
821 Adjusting the height of feeder chains 293
822 Feeder chain safety feature 294
823 Front attachment reverser 294
824 Cutting height indicator 295
825 Setting the drop rate of the front attachment 295
826 Engaging the front attachment 295
827 Disengaging the front attachment on the switch console 296
828 Disengaging the front attachment on the multifunction handle 296
829 Adjusting the feeder chain speeds with the front
attachment step drive, step 2 (optional equipment) 297
83 Threshing mechanism 301
831 Stone trap (large stone trap) 301
832 Engaging the threshing mechanism 302
833 Disengaging the threshing mechanism 303
834 Threshing drum 303
835 Cleaning the threshing mechanism 303
836 Concave setting 304
837 Central concave readjustment 304
838 Readjusting the left concave 305
839 Adjusting the oil pressure of the concave adjustment accumulators 306
8310 Basic concave setting 306
8311 Designations and dimensions for grain concave / maize concave 313
8312 Adjusting the concave position sensor 315
8313 Threshing drum speed 316
8314 Drum drives 316
8315 Two-step variable-speed drive 316
8316 Removing and installing the preconcave segments
(large stone trap) 317
8317 Concave segment 318
8318 Removing a concave segment (large stone trap) 319
8319 Installing the concave segment (large stone trap) 320
8320 Disawner plates 321
8321 Unslugging the threshing drum 321
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84 Universal rotor 322
841 Axial rotors 322
842 Axial rotors variable-speed drive (option) 322
843 Axial rotors step drive 323
844 Universal rotors speed table 324
845 Closing the separating grates 324
846 Replacing separating grates by dummy concaves (option) 325
847 Closing the separating grates electrically with flaps (option) 325
848 Removing and installing the dummy concaves / separating grates 325
849 Removing the dummy concaves / separating grates 326
8410 Installing the dummy concaves / separating grates 329
8411 Axial rotor straw blockage warning signal 329
8412 Rotors performance monitor 330
8413 Rotor sensors 330
85 Cleaning (JET STREAM cleaning system) 331
851 Cleaning unit 331
852 Preparation floor 332
853 Frogmouth sieves 332
854 Electric sieve adjustment 332
855 Removing the sieves 333
856 Installing the sieves 335
857 Tightening torques of axial mountings for the upper and lower sieves 336
858 Sieves – Basic adjustment 336
859 Harvesting without lower sieves 337
8510 Covering up the return pan (accessory for maize) 338
8511 Cleaning fan 338
8512 Adjusting the fan speed adjustment 339
8513 Fitting the fan speed adjustment for grass seed threshing 339
8514 Under-ventilated cleaning step 342
8515 3-D cleaning system 342
8516 Returns 343
8517 Inspecting the returns 344
8518 Upper sieve performance monitor 344
8519 Sieve pan sensor 344
86 Grain delivery 346
861 Augers and auger troughs 346
862 Elevators 346
863 Grain tank 347
864 Grain tank extension 348
865 Unloading the grain tank 349
866 Emergency unloading grain tank cover 349
867 Grain tank unloading aid (accessory) 350
868 Grain tank unloading tube 350
869 Swinging the grain tank unloading tube out and in 351
8610 Grain tank unloading tube transport position 352
8611 Cleaning covers on the grain tank unloading tube 353
8612 Shear bolt for grain tank unloading 353
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8613 Engaging and disengaging grain tank unloading 354
8614 Grain tank access 355
8615 Automatic chain lubrication – grain tank unloading (accessory) 356
8616 Grain tank fill indicator 356
87 Straw chopper 357
871 Straw chopper 357
872 Before starting the straw chopper, check 357
873 Straw chopper operation 358
874 Straw chopper with spreader 358
875 Putting the straw chopper into operation
(swinging the spreader to chopping position) 358
876 Putting the straw chopper out of operation
(swinging the spreader to swathing position) 359
877 Adjusting the straw guide plate 359
878 Setting the straw guide plate to chopping position 360
879 Setting the straw guide plate to swathing position 361
8710 Adjusting the length of cut 361
8711 Adjusting the spreading width of the chopper 363
8712 Reducing the chopper speed (from serial no ) 365
8713 Reducing the chopper speed (up to serial no ) 367
88 Chaff spreader 369
881 Chaff spreader 369
882 Adjusting the spreading width of chaff spreader 369
883 Folding down the chaff spreader 370
884 Folding up the chaff spreader (working position) 371
89 Straw spreader 372
891 Straw spreader 372
892 Adjusting the spreading width 372
893 Fitting the spreader blades 372
810 LEXION 580R sieve charts and suggested combine adjustments
(JET STREAM cleaning system) 373
8101 LEXION 580R sieve chart (JET STREAM cleaning system) 373
8102 LEXION 580R suggested combine adjustments
(JET STREAM cleaning system) 374
811 Disawning 379
8111 Disawner plates 379
8112 Concave segment 380
8113 Rotor cover plates 381
812 Problem, cause and / or remedy – Basic machine 382
8121 Front attachment 382
8122 Threshing mechanism 383
8123 Cleaning unit 385
8124 Grain delivery 386
8125 Straw / Putting down the material 387
9 Maintenance – Basic machine
91 Important maintenance instructions 388
911 Important maintenance instructions and safety rules 388
912 Front attachment 388
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913 Correct tension of steel roller chains 388
914 Belts 388
915 Variable-speed drives 389
916 Bolts 389
917 Lubrication 389
918 Brakes 390
919 Wheels / tyres 391
9110 Hydraulic system 392
9111 Electrical system 393
9112 Air conditioner 394
9113 Safety guards / spare parts 395
9114 Unbalance 395
9115 Welding 396
92 Maintenance schedules 398
921 Basic machine maintenance schedule 398
93 Lubricants charts 402
931 Lubricants 402
94 Hydraulic system 405
941 Accumulators 405
942 Checking the oil level 405
943 Hydraulic oil change 406
944 Changing the hydraulic oil filter 407
945 Hydraulic oil filter saturation 407
946 Replacing the return flow filter
(up to serial no ) 408
947 Replacing the return filter 408
948 Filling instructions when replacing the hydraulic oil
(Sauer 90 R 130 / 90 M 100) 409
949 Bleed hydraulic cylinders for cross levelling of cutterbar
(Machines equipped with Auto Contour ) 410
95 Transmission / Brakes 412
951 Manual gearbox 412
952 Final drives (1-step) 413
953 Threshing drum reduction gearbox 414
954 Engine output transfer gearbox 415
955 Grain tank unloading gearbox 416
956 Rotor gearbox 416
957 Grain tank filling part-turn gearbox 417
958 Foot brake and brake fluid 417
959 Parking brake 417
96 HP feed rake conveyor 418
961 Tensioning the feeder chains 418
962 Cleaning the suction blower (accessory) 419
97 Standard feed rake conveyor 420
971 Tensioning the feeder chains 420
972 Cleaning the suction blower (accessory) 421
98 Separation 422
981 Cleaning the separating grates flaps linkage 422
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99 Elevator chains 423
991 Tensioning the grain elevator chain (machine without yield meter) 423
992 Tensioning the grain elevator chain (machine with yield meter / without cock) 424
993 Tensioning the grain elevator chain (machine with yield meter / with cock) 424
994 Relieving the tension of the grain elevator chain (machine with yield meter) 425
995 Tensioning the returns elevator chain 426
910 Drive belts / drive chains 427
9101 General Information 427
9102 Drive diagram, left side (LEXION 570 with JET STREAM cleaning system) 428
9103 Drive diagram, right side (LEXION 570 with JET STREAM cleaning system) 430
9104 Removing the belt (1) 432
9105 Installing the belt (1) 432
9106 Removing the belt (2) 433
9107 Installing the belt (2) 435
9108 Removing the belt (3) 436
9109 Installing the belt (3) 437
91010Removing the belt (4) 439
91011 Installing the belt (4) 441
91012Removing the belt (5) 442
91013Installing the belt (5) 444
91014Removing belt (6) (without torque support) 445
91015Installing belt (6) (without torque support) 446
91016Removing belt (6) (with torque support) 447
91017Installing belt (6) (with torque support) 448
91018Removing the belt (7) 449
91019Installing the belt (7) 452
91020Removing the belt (8) 454
91021Installing the belt (8) 455
91022Removing the belt (9) 456
91023Installing the belt (9) 459
91024Removing the belt (10) 461
91025Installing the belt (10) 462
91026Removing the chain (11) 464
91027Installing the chain (11) 465
91028Removing the belt (12) 466
91029Installing the belt (12) 467
91030Removing the belt (13) 469
91031Installing the belt (13) 470
91032Removing the belt (14) 471
91033Installing the belt (14) 472
91034Removing the belt (17) 473
91035Installing the belt (17) 474
91036Removing the belt (18) 476
91037Installing the belt (18) 478
91038Removing the belt (19) 479
91039Installing the belt (19) 480
91040Removing the belt (21) (from serial no ) 482
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91041Installing belt (21) (from serial no ) 484
91042Removing the belt (25) 485
91043Installing the belt (25) 487
91044Removing the belt (26) 489
91045Installing the belt (26) 491
91046Removing the belt (40) 492
91047Installing the belt (40) 493
91048Removing the belt (41) 494
91049Installing the belt (41) 495
91050Removing the belt (42) 497
91051Installing the belt (42) 498
91052Removing belt (R47) 499
91053Installing belt (R47) 500
91054Adjusting belt (R47) 501
91055Removing the belt (49) 502
91056Installing the belt (49) 503
91057Removing the belt (50) 504
91058Installing the belt (50) 505
91059Removing the belt (51) 506
91060Installing the belt (51) 507
91061Removing the belt (52) 508
91062Installing the belt (52) 510
91063Removing the belt (53) 511
91064Installing the belt (53) 513
91065Removing the belt (54) 515
91066Installing the belt (54) 516
91067Removing the chain (55) 517
91068Installing the chain (55) 517
91069Removing the chain (56) 518
91070Installing the chain (56) 519
91071Removing the belt (57) 520
91072Installing the belt (57) 521
91073Removing and installing belts (58), (60) and (61) 522
91074Removing the chain (K64) 522
91075Installing chain (K64) 523
91076Adjusting chain (K64) 524
911 Cab / air conditioner 525
9111 Cleaning the cab filters 525
9112 Cleaning the units located in the cab roof 525
9113 Cleaning the windscreen and the side windows 526
9114 Cleaning the condenser 527
9115 Checking the refrigerant level 527
9116 Replacing the filter receiver drier 527
9117 Required refrigerant quantity – refrigerant R 134 a 528
9118 Oil for the compressor 528
9119 Maintenance work before the harvest 528
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912 Fire extinguisher 529
9121 Checking the fire extinguisher 529
913 Straw chopper 530
9131 Removing the free-swinging knives for grain 530
9132 Bolting down the free-swinging knives for grain 531
9133 Replacing the stationary knives 532
9134 Checking and replacing the straw chopper knives 533
9135 Checking the chopper rotor 533
9136 Replacing the straw chopper knives 533
914 Winter storage 536
9141 Winter storage instructions for combines 536
10 Maintenance – Engine
101 Important maintenance instructions 538
1011 Important maintenance instructions and safety rules 538
1012 Cooling water and air intake hoses 538
1013 Coolant 538
1014 Belts 538
1015 Cleaning the engine compartment and hazard areas 539
1016 Alternator 539
1017 Warranty on non genuine CATERPILLAR products 539
1018 Approved engine oils 539
1019 Engine oils with dry lubricant additives 539
102 Maintenance schedules 540
1021 Maintenance schedule CATERPILLAR C-13 540
103 Lubricants charts 542
1031 Lubricants chart of CATERPILLAR C13 engine 542
1032 Lubricants chart of CATERPILLAR C13 cooling system 543
104 Engine overview 544
1041 Engine overview CATERPILLAR C-13 544
105 Fuel system / engine oil 545
1051 Fuel system 545
1052 Fuel tank 545
1053 Fuel tank venting 546
1054 Fuel shut-off tap 546
1055 Water separator / fuel prefilter (standard equipment – small version) 546
1056 Water separator / Fuel pre-filter (accessory) 547
1057 Replacing the fuel filter cartridge 548
1058 Bleeding the fuel system 549
1059 Engine oil level check 549
10510Engine oil change 549
10511Draining used oil 550
10512Oil filter 550
10513Topping up engine oil 551
106 Cooling system 552
1061 Coolant 552
1062 Draining coolant from the water radiator 552
1063 Topping up coolant 553
1064 Identify the coolant type 554
1065 Coolant mixing ratio 555
1066 Changing the coolant 556
1067 Shut down the overheated engine 557
1068 Rotary chaff screen 558
1069 Cleaning the water cooler (rotary chaff screen) 560
10610Diesel engine fault 561
107 Dry-type air cleaner 562
1071 Dry-type air cleaner in general 562
1072 Warning device 563
1073 Cleaning the air filter suction screen (up to serial no ) 564
1074 Cleaning the air filter suction screen (from serial no ) 564
1075 Cleaning the air filter with plastic housing 565
1076 Cleaning the air filter with metal housing 567
1077 Safety filter cartridge 569
1078 Removing and installing safety cartridge (plastic housing) 570
1079 Removing and installing safety cartridge (metal housing) 571
108 Alternator 572
1081 Cleaning the alternator 572
109 Electrical system 573
1091 Battery 573
1092 Alternator 574
1010Problem, cause and / or remedy 575
10101Engine 575
1011Winter storage 577
10111Engine winter storage 577
11 Lubrication chart
111 Lubrication points 578
1111 Greasing cycles 578
1112 Lubrication points – 10 h on the left 581
1113 Lubrication points – 50 h on the left 582
1114 Lubrication points – 50 h on the right 583
1115 Lubrication points – 100 h on the left 584
1116 Lubrication points – 100 h on the right 587
1117 Lubrication points – 500 h on the left 589
1118 Lubrication points – 500 h on the right 590
18 00

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CLAAS LEXION 580 R OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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