Claas Lexion 580 R Operator’s Manual – PDF DOWNLOAD

Description

Claas Lexion 580 R Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Lexion 580 R Operator’s Manual – PDF DOWNLOAD

How to use this manual:

This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.

• Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time.
• Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended.
• If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.

TABLE OF CONTENTS:

Claas Lexion 580 R Operator’s Manual – PDF DOWNLOAD

1 Introduction
1 1 General Information 19
1 1 1 How to use this manual 19
1 1 2 Validity of Operator’s manual 21
2 General Information
2 1 Road traffic 22
2 2 Important notice 24
2 3 Identification plate / Serial number 25
2 3 1 Identification plate 26
2 3 2 Machine serial number 26
2 3 3 Engine serial number 26
2 3 4 Straw chopper identification plate 27
2 3 5 Cab serial number 27
2 4 Attachment parts / machine body 28
2 4 1 Access to the workplace and maintenance areas 28
3 Safety Rules
3 1 Safety rules 30
3 1 1 General information 30
3 1 2 Identification of warning and danger signs 30
3 1 3 Intended use 31
3 1 4 Reasonable foreseeable misuse 32
3 1 5 General safety and accident prevention regulations 32
3 1 6 Transporting passengers, instructor, operating personnel 33
3 1 7 Driving operations 33
3 1 8 Leaving the combine harvester 34
3 1 9 Front attachments (cutterbar etc ) and other components 34
3 1 10 Air conditioner 35
3 1 11 Maintenance 35
3 1 12 Basic rule 35
3 1 13 Accumulators 35
3 1 14 Decommissioning and disposal 36
3 1 15 Cylinder safety lock 37
3 1 16 Fire extinguisher 37
3 1 17 Battery isolating switch 38
3 1 18 Wheel chocks 38
3 1 19 Jack up the machine 39
3 1 20 Loading and tying down the machine 39
3 1 21 Hydraulic system 40
3 1 22 Danger of injury due to escaping hydraulic liquid 41
3 1 23 Accumulators 41
3 1 24 Relieving the concave adjustment accumulator 42
3 2 Safety decals with pictorials 43
3 2 1 General instructions for warning signs 43
3 2 2 Safety decals 44
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4 Specifications
4 1 LEXION 580R – Type 585 66
4 1 1 Cab / Operator’s platform 66
4 1 2 Cutterbar 66
4 1 3 Threshing mechanism 67
4 1 4 Separation 67
4 1 5 Cleaning (JET STREAM cleaning system) 68
4 1 6 Grain delivery 68
4 1 7 Engine 69
4 1 8 Chassis 69
4 1 9 Tyres and tyre pressures 70
4 1 10 Torque settings of wheel bolts 70
4 1 11 Track width 71
4 1 12 Transport position / Working position 73
4 1 13 Weights 75
4 1 14 Safety features 75
5 Prior to operation
5 1 General Information 76
5 1 1 Initial operation check list 76
5 2 Cab 78
5 2 1 Cab with automatic air conditioner 78
5 2 2 Automatic air conditioner 80
5 2 3 Putting the automatic air conditioner into operation 81
5 2 4 Setting the cab temperature 82
5 2 5 Manually setting the evaporator blower speed 82
5 2 6 Activating ECON operating mode 83
5 2 7 Deactivating ECON operating mode 83
5 2 8 REHEAT operation (Dehumidify cab windows) 84
5 2 9 Displaying the outside temperature 85
5 2 10 Changing the temperature display to °Fahrenheit 85
5 2 11 Floor heating 85
5 2 12 Display of malfunction – Error in thermometer F0 (cab, blue) 86
5 2 13 Display of malfunction – Error in thermometer F1 (exhaust, yellow) 86
5 2 14 Display of malfunction – Error in thermometer F2 (outside, red) 86
5 2 15 Problem, possible cause or remedy – air conditioner system 87
5 2 16 Cooling box 89
5 2 17 Ice bucket (option) 89
5 2 18 Windscreen washer 89
5 2 19 Crop inspection 90
5 2 20 Opening and closing the cab roof 90
5 2 21 Cab emergency exit 91
5 2 22 Operator’s platform overview 92
5 2 23 Control console 94
5 2 24 Screen (vehicle information display) 97
5 2 25 Screen (harvest display) 99
5 2 26 Keys C / Rotary switch D 101
5 2 27 Ignition switch 102
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5 2 28 Multifunction switch 104
5 2 29 Vehicle information unit 105
5 2 30 Multifunction handle 106
5 2 31 Reel height limitation 107
5 2 32 Steering column adjustment 108
5 2 33 Steering wheel height adjustment 108
5 2 34 Central terminal compartment 109
5 2 35 Table of contents – Central terminal compartment 110
5 2 36 Fuses 111
5 2 37 Relays 113
5 2 38 Operator’s seat 115
5 2 39 Air-suspended driver’s seat 116
5 2 40 Operator’s seat, mechanical 118
5 3 Lighting and socket outlets 121
5 3 1 Headlights, working lights, mirrors 121
5 3 2 Sidefinder (option) 127
5 3 3 Pathfinder lighting 127
5 3 4 Socket outlet 12 V 128
5 3 5 CDS 5000 diagnosis connection socket outlet 129
5 4 Access ladder 130
5 4 1 Fitting the front extension and railing (if applicable) 130
5 4 2 Rotating the front ladder 133
5 4 3 Ladder starting protection 136
5 4 4 Rear ladder 136
5 5 Side panels 139
5 5 1 Opening and closing the side panels and the tailgate 139
5 5 2 Opening the tailgate 140
5 5 3 Adjusting the gripping height of the side panels 141
5 5 4 Adjusting the side panel lock 142
5 5 5 Tool cabinet 142
5 6 Mudguards / side panels 144
5 6 1 Installing the mudguards 144
5 7 Rear axles (JET STREAM cleaning system) 145
5 7 1 Overview of rear axle 145
5 7 2 Rear drive axle 000 694 820 1 145
5 7 3 Rear axle 000 768 980 1 146
5 7 4 Converting the rear drive axle 000 694 960 2/ 000 694 820 1
from transport to working position 146
5 7 5 Adjusting the track width of rear drive axle 000 694 960 2/000 694 820 1 148
5 7 6 Converting the rear axle 000 768 980 1
from transport to working position 151
5 7 7 Rear axle 000 768 980 1 – Adjusting the track width 153
5 8 Cutterbar hydraulic cylinders 156
5 8 1 Cutter bar hydraulic cylinder without springs 156
5 8 2 Number of cutterbar cylinders 156
5 9 Accumulator 157
5 9 1 Filling the accumulator for CLAAS AUTO CONTOUR II 157
5 9 2 Special tool for filling the CLAAS AUTO CONTOUR II accumulator 162
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5 10 Dual fitments 163
5 10 1 Installing the dual wheels 163
5 11 Grain tank 166
5 11 1 Closing the grain tank drain holes 166
5 12 Driving the combine with mechanical control 167
5 12 1 Driving machine 167
5 12 2 Ground speed control lever variants 167
5 12 3 Engine speed rotary switch 168
5 12 4 Medium engine idle speed 169
5 12 5 Starting the engine 170
5 12 6 Forward travel / reverse travel 171
5 12 7 Gear selection 171
5 12 8 Setting the ground speed control lever to move easily 172
5 12 9 Setting the ground speed control lever to move easily 173
5 12 10Stopping 173
5 12 11Machine driving characteristics 173
5 12 12Handling with cutterbar trailer 174
5 12 13Steering 174
5 12 14Coupling / decoupling brake pedals of the foot brake 174
5 12 15Parking brake 174
5 12 16Stopping the engine 176
5 12 17Engaging/disengaging the CLAAS 4-Trac system 176
5 12 18Towing the machine 176
5 12 19Forward towing 177
5 12 20Reverse towing 177
5 12 21EHS emergency shifting using the gear pushbutton (from serial no ) 178
5 12 22Emergency operation decal – Electro-hydraulic gearshift (EHS) 180
5 12 23Engaging the neutral gearbox position mechanically 181
5 12 24Restoring the original state (gearbox can again be shifted electro-hydraulically) 182
5 12 25Engaging the neutral gearbox position hydraulically 185
5 12 26Engaging the 2nd gear hydraulically 186
5 13 CLAAS Autopilot (Maize picker) 187
5 13 1 Putting the CLAAS Autopilot into operation 187
5 14 CLAAS Autopilot (Grain cutterbar) 189
5 14 1 Adjusting the directional stability of the combine harvester 189
5 14 2 Setting the laser sensor in the field 191
5 14 3 Rough adjustment 192
5 14 4 Fine adjustment 192
5 14 5 Laser sensor (crop edge has moved out of visible range) 193
5 14 6 Adjusting the right laser sensor (accessory) 194
5 14 7 Putting the CLAAS Autopilot into operation 195
5 14 8 Use in rape with left side cutter 196
6 Installing and removing the cutterbar
6 1 Installing the cutterbar 197
6 1 1 Tilting the cutterbar from transport position 197
6 1 2 Adjusting the cutterbar cross levelling hydraulic cylinder (from serial no ) 197
6 1 3 Attaching the front attachment 197
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6 1 4 Locking cutterbars and maize pickers
(Cutterbars without Auto Contour) 199
6 1 5 Connecting the universal drive shaft 200
6 1 6 Mounting the stands 201
6 2 Removing the cutterbar 202
6 2 1 Removing the universal coupling 202
6 2 2 Removing the universal drive shaft 203
6 2 3 Opening the cutterbar locking 203
6 2 4 Laying down the cutterbar on the ground 204
6 2 5 Placing the cutterbar on the cutterbar trailer 204
7 CEBIS operation (Version 8 23)
7 1 CLAAS CEBIS on-board information system 207
7 2 CEBIS monitor and rotary switch 208
7 2 1 C keys 208
7 2 2 Rotary switch D 208
7 2 3 Flagging Box 209
7 2 4 Multifunction handle 209
7 2 5 Monitor areas E (Harvest display) 210
7 3 Rotary switch D 214
7 4 Prior to initial operation 216
7 5 Vehicle information display 217
7 6 Harvest display 218
7 7 Montana control system 219
7 7 1 Axle control mode 219
7 7 2 Cutting angle control 219
7 7 3 Lateral levelling control 220
7 7 4 Montana axle end stops 220
7 7 5 Cutting angle limits 220
7 7 6 Lateral levelling limits 221
7 7 7 Display period 221
7 8 CLAAS CRUISE PILOT 222
7 8 1 Maximum ground speed 222
7 8 2 Zero throughput 222
7 9 Yield mapping 223
7 10 Flagging 225
7 11 GPS 226
7 11 1 Mapping ON/OFF 226
7 11 2 Mapping monitor 226
7 11 3 Load GPS data 227
7 12 Preset reel values 228
7 12 1 Horizontal reel position 228
7 12 2 Reel speed 228
7 12 3 Reel height 229
7 13 Preset front attachment values 230
7 13 1 Snapping plate clearance 230
7 13 2 Cutterbar table length 230
7 13 3 CAC settings 231
7 13 4 CAC setting for LEXION Montana 232
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7 14 Partial width selection 233
7 15 Yield meter 234
7 15 1 Components 234
7 15 2 Basic settings and calibration 235
7 15 3 Preparations for yield measuring 235
7 15 4 Moisture measurement ON/OFF, Moisture correction, Storage moisture 237
7 15 5 A quick way to obtain reasonable measuring data 237
7 16 Yield measuring 238
7 16 1 Calibration factor 238
7 16 2 Yield zero point measuring 238
7 16 3 Test-weighing 239
7 16 4 Weight measured 239
7 16 5 Moisture correction 239
7 16 6 Moisture measurement ON/OFF 240
7 16 7 Zero angle 240
7 16 8 Storage moisture 240
7 16 9 Display dry yield 241
7 17 Crop-dependent settings 242
7 17 1 List of crops 242
7 17 2 Cleaning by blowing 244
7 18 Recording 245
7 18 1 Planned records 245
7 18 2 Start / Stop 247
7 18 3 Completed records 247
7 18 4 Daily recorder 249
7 18 5 Total recorder 250
7 18 6 Crop recorder 250
7 18 7 Copying the chip card 251
7 19 Adjustments 252
7 19 1 Cutterbar 252
7 19 2 Speeds 257
7 19 3 Tachometer 259
7 19 4 Separation 262
7 19 5 CEBIS 263
7 19 6 Maintenance 268
7 19 7 Operator’s manual 269
7 19 8 Code protection 273
7 20 Engine loading 274
7 20 1 Engine diagnosis 274
7 21 Alarms 275
7 22 Messages 276
7 23 Fault / Remedy – Yield meter 277
7 24 Guideline values for pulses/100 m 279
8 Operation – Basic machine
8 1 HP feed rake conveyor 280
8 1 1 Adjusting the height of feeder chains 280
8 1 2 Setting the cutting angle of HP feed rake conveyor
(optional equipment) to the basic setting (up to serial no ) 281
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8 1 3 Setting the cutting angle of HP feed rake conveyor
(optional equipment) to the basic setting
(from serial no up to serial no ) 283
8 1 4 Setting the cutting angle of HP feed rake conveyor
(optional equipment) to the basic setting (from serial no ) 284
8 1 5 Front attachment reverser 285
8 1 6 Cutting height indicator 286
8 1 7 Setting the drop rate of the front attachment 286
8 1 8 Engaging the front attachment 286
8 1 9 Disengaging the front attachment on the switch console 287
8 1 10 Disengaging the front attachment on the multifunction handle 287
8 1 11 Adjusting the feeder chain speeds with the front
attachment step drive, step 2 (optional equipment) 289
8 2 Standard feed rake conveyor 293
8 2 1 Adjusting the height of feeder chains 293
8 2 2 Feeder chain safety feature 294
8 2 3 Front attachment reverser 294
8 2 4 Cutting height indicator 295
8 2 5 Setting the drop rate of the front attachment 295
8 2 6 Engaging the front attachment 295
8 2 7 Disengaging the front attachment on the switch console 296
8 2 8 Disengaging the front attachment on the multifunction handle 296
8 2 9 Adjusting the feeder chain speeds with the front
attachment step drive, step 2 (optional equipment) 297
8 3 Threshing mechanism 301
8 3 1 Stone trap (large stone trap) 301
8 3 2 Engaging the threshing mechanism 302
8 3 3 Disengaging the threshing mechanism 303
8 3 4 Threshing drum 303
8 3 5 Cleaning the threshing mechanism 303
8 3 6 Concave setting 304
8 3 7 Central concave readjustment 304
8 3 8 Readjusting the left concave 305
8 3 9 Adjusting the oil pressure of the concave adjustment accumulators 306
8 3 10 Basic concave setting 306
8 3 11 Designations and dimensions for grain concave / maize concave 313
8 3 12 Adjusting the concave position sensor 315
8 3 13 Threshing drum speed 316
8 3 14 Drum drives 316
8 3 15 Two-step variable-speed drive 316
8 3 16 Removing and installing the preconcave segments
(large stone trap) 317
8 3 17 Concave segment 318
8 3 18 Removing a concave segment (large stone trap) 319
8 3 19 Installing the concave segment (large stone trap) 320
8 3 20 Disawner plates 321
8 3 21 Unslugging the threshing drum 321
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8 4 Universal rotor 322
8 4 1 Axial rotors 322
8 4 2 Axial rotors variable-speed drive (option) 322
8 4 3 Axial rotors step drive 323
8 4 4 Universal rotors speed table 324
8 4 5 Closing the separating grates 324
8 4 6 Replacing separating grates by dummy concaves (option) 325
8 4 7 Closing the separating grates electrically with flaps (option) 325
8 4 8 Removing and installing the dummy concaves / separating grates 325
8 4 9 Removing the dummy concaves / separating grates 326
8 4 10 Installing the dummy concaves / separating grates 329
8 4 11 Axial rotor straw blockage warning signal 329
8 4 12 Rotors performance monitor 330
8 4 13 Rotor sensors 330
8 5 Cleaning (JET STREAM cleaning system) 331
8 5 1 Cleaning unit 331
8 5 2 Preparation floor 332
8 5 3 Frogmouth sieves 332
8 5 4 Electric sieve adjustment 332
8 5 5 Removing the sieves 333
8 5 6 Installing the sieves 335
8 5 7 Tightening torques of axial mountings for the upper and lower sieves 336
8 5 8 Sieves – Basic adjustment 336
8 5 9 Harvesting without lower sieves 337
8 5 10 Covering up the return pan (accessory for maize) 338
8 5 11 Cleaning fan 338
8 5 12 Adjusting the fan speed adjustment 339
8 5 13 Fitting the fan speed adjustment for grass seed threshing 339
8 5 14 Under-ventilated cleaning step 342
8 5 15 3-D cleaning system 342
8 5 16 Returns 343
8 5 17 Inspecting the returns 344
8 5 18 Upper sieve performance monitor 344
8 5 19 Sieve pan sensor 344
8 6 Grain delivery 346
8 6 1 Augers and auger troughs 346
8 6 2 Elevators 346
8 6 3 Grain tank 347
8 6 4 Grain tank extension 348
8 6 5 Unloading the grain tank 349
8 6 6 Emergency unloading grain tank cover 349
8 6 7 Grain tank unloading aid (accessory) 350
8 6 8 Grain tank unloading tube 350
8 6 9 Swinging the grain tank unloading tube out and in 351
8 6 10 Grain tank unloading tube transport position 352
8 6 11 Cleaning covers on the grain tank unloading tube 353
8 6 12 Shear bolt for grain tank unloading 353
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8 6 13 Engaging and disengaging grain tank unloading 354
8 6 14 Grain tank access 355
8 6 15 Automatic chain lubrication – grain tank unloading (accessory) 356
8 6 16 Grain tank fill indicator 356
8 7 Straw chopper 357
8 7 1 Straw chopper 357
8 7 2 Before starting the straw chopper, check 357
8 7 3 Straw chopper operation 358
8 7 4 Straw chopper with spreader 358
8 7 5 Putting the straw chopper into operation
(swinging the spreader to chopping position) 358
8 7 6 Putting the straw chopper out of operation
(swinging the spreader to swathing position) 359
8 7 7 Adjusting the straw guide plate 359
8 7 8 Setting the straw guide plate to chopping position 360
8 7 9 Setting the straw guide plate to swathing position 361
8 7 10 Adjusting the length of cut 361
8 7 11 Adjusting the spreading width of the chopper 363
8 7 12 Reducing the chopper speed (from serial no ) 365
8 7 13 Reducing the chopper speed (up to serial no ) 367
8 8 Chaff spreader 369
8 8 1 Chaff spreader 369
8 8 2 Adjusting the spreading width of chaff spreader 369
8 8 3 Folding down the chaff spreader 370
8 8 4 Folding up the chaff spreader (working position) 371
8 9 Straw spreader 372
8 9 1 Straw spreader 372
8 9 2 Adjusting the spreading width 372
8 9 3 Fitting the spreader blades 372
8 10 LEXION 580R sieve charts and suggested combine adjustments
(JET STREAM cleaning system) 373
8 10 1 LEXION 580R sieve chart (JET STREAM cleaning system) 373
8 10 2 LEXION 580R suggested combine adjustments
(JET STREAM cleaning system) 374
8 11 Disawning 379
8 11 1 Disawner plates 379
8 11 2 Concave segment 380
8 11 3 Rotor cover plates 381
8 12 Problem, cause and / or remedy – Basic machine 382
8 12 1 Front attachment 382
8 12 2 Threshing mechanism 383
8 12 3 Cleaning unit 385
8 12 4 Grain delivery 386
8 12 5 Straw / Putting down the material 387
9 Maintenance – Basic machine
9 1 Important maintenance instructions 388
9 1 1 Important maintenance instructions and safety rules 388
9 1 2 Front attachment 388
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9 1 3 Correct tension of steel roller chains 388
9 1 4 Belts 388
9 1 5 Variable-speed drives 389
9 1 6 Bolts 389
9 1 7 Lubrication 389
9 1 8 Brakes 390
9 1 9 Wheels / tyres 391
9 1 10 Hydraulic system 392
9 1 11 Electrical system 393
9 1 12 Air conditioner 394
9 1 13 Safety guards / spare parts 395
9 1 14 Unbalance 395
9 1 15 Welding 396
9 2 Maintenance schedules 398
9 2 1 Basic machine maintenance schedule 398
9 3 Lubricants charts 402
9 3 1 Lubricants 402
9 4 Hydraulic system 405
9 4 1 Accumulators 405
9 4 2 Checking the oil level 405
9 4 3 Hydraulic oil change 406
9 4 4 Changing the hydraulic oil filter 407
9 4 5 Hydraulic oil filter saturation 407
9 4 6 Replacing the return flow filter
(up to serial no ) 408
9 4 7 Replacing the return filter 408
9 4 8 Filling instructions when replacing the hydraulic oil
(Sauer 90 R 130 / 90 M 100) 409
9 4 9 Bleed hydraulic cylinders for cross levelling of cutterbar
(Machines equipped with Auto Contour ) 410
9 5 Transmission / Brakes 412
9 5 1 Manual gearbox 412
9 5 2 Final drives (1-step) 413
9 5 3 Threshing drum reduction gearbox 414
9 5 4 Engine output transfer gearbox 415
9 5 5 Grain tank unloading gearbox 416
9 5 6 Rotor gearbox 416
9 5 7 Grain tank filling part-turn gearbox 417
9 5 8 Foot brake and brake fluid 417
9 5 9 Parking brake 417
9 6 HP feed rake conveyor 418
9 6 1 Tensioning the feeder chains 418
9 6 2 Cleaning the suction blower (accessory) 419
9 7 Standard feed rake conveyor 420
9 7 1 Tensioning the feeder chains 420
9 7 2 Cleaning the suction blower (accessory) 421
9 8 Separation 422
9 8 1 Cleaning the separating grates flaps linkage 422
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9 9 Elevator chains 423
9 9 1 Tensioning the grain elevator chain (machine without yield meter) 423
9 9 2 Tensioning the grain elevator chain (machine with yield meter / without cock) 424
9 9 3 Tensioning the grain elevator chain (machine with yield meter / with cock) 424
9 9 4 Relieving the tension of the grain elevator chain (machine with yield meter) 425
9 9 5 Tensioning the returns elevator chain 426
9 10 Drive belts / drive chains 427
9 10 1 General Information 427
9 10 2 Drive diagram, left side (LEXION 570 with JET STREAM cleaning system) 428
9 10 3 Drive diagram, right side (LEXION 570 with JET STREAM cleaning system) 430
9 10 4 Removing the belt (1) 432
9 10 5 Installing the belt (1) 432
9 10 6 Removing the belt (2) 433
9 10 7 Installing the belt (2) 435
9 10 8 Removing the belt (3) 436
9 10 9 Installing the belt (3) 437
9 10 10Removing the belt (4) 439
9 10 11 Installing the belt (4) 441
9 10 12Removing the belt (5) 442
9 10 13Installing the belt (5) 444
9 10 14Removing belt (6) (without torque support) 445
9 10 15Installing belt (6) (without torque support) 446
9 10 16Removing belt (6) (with torque support) 447
9 10 17Installing belt (6) (with torque support) 448
9 10 18Removing the belt (7) 449
9 10 19Installing the belt (7) 452
9 10 20Removing the belt (8) 454
9 10 21Installing the belt (8) 455
9 10 22Removing the belt (9) 456
9 10 23Installing the belt (9) 459
9 10 24Removing the belt (10) 461
9 10 25Installing the belt (10) 462
9 10 26Removing the chain (11) 464
9 10 27Installing the chain (11) 465
9 10 28Removing the belt (12) 466
9 10 29Installing the belt (12) 467
9 10 30Removing the belt (13) 469
9 10 31Installing the belt (13) 470
9 10 32Removing the belt (14) 471
9 10 33Installing the belt (14) 472
9 10 34Removing the belt (17) 473
9 10 35Installing the belt (17) 474
9 10 36Removing the belt (18) 476
9 10 37Installing the belt (18) 478
9 10 38Removing the belt (19) 479
9 10 39Installing the belt (19) 480
9 10 40Removing the belt (21) (from serial no ) 482
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9 10 41Installing belt (21) (from serial no ) 484
9 10 42Removing the belt (25) 485
9 10 43Installing the belt (25) 487
9 10 44Removing the belt (26) 489
9 10 45Installing the belt (26) 491
9 10 46Removing the belt (40) 492
9 10 47Installing the belt (40) 493
9 10 48Removing the belt (41) 494
9 10 49Installing the belt (41) 495
9 10 50Removing the belt (42) 497
9 10 51Installing the belt (42) 498
9 10 52Removing belt (R47) 499
9 10 53Installing belt (R47) 500
9 10 54Adjusting belt (R47) 501
9 10 55Removing the belt (49) 502
9 10 56Installing the belt (49) 503
9 10 57Removing the belt (50) 504
9 10 58Installing the belt (50) 505
9 10 59Removing the belt (51) 506
9 10 60Installing the belt (51) 507
9 10 61Removing the belt (52) 508
9 10 62Installing the belt (52) 510
9 10 63Removing the belt (53) 511
9 10 64Installing the belt (53) 513
9 10 65Removing the belt (54) 515
9 10 66Installing the belt (54) 516
9 10 67Removing the chain (55) 517
9 10 68Installing the chain (55) 517
9 10 69Removing the chain (56) 518
9 10 70Installing the chain (56) 519
9 10 71Removing the belt (57) 520
9 10 72Installing the belt (57) 521
9 10 73Removing and installing belts (58), (60) and (61) 522
9 10 74Removing the chain (K64) 522
9 10 75Installing chain (K64) 523
9 10 76Adjusting chain (K64) 524
9 11 Cab / air conditioner 525
9 11 1 Cleaning the cab filters 525
9 11 2 Cleaning the units located in the cab roof 525
9 11 3 Cleaning the windscreen and the side windows 526
9 11 4 Cleaning the condenser 527
9 11 5 Checking the refrigerant level 527
9 11 6 Replacing the filter receiver drier 527
9 11 7 Required refrigerant quantity – refrigerant R 134 a 528
9 11 8 Oil for the compressor 528
9 11 9 Maintenance work before the harvest 528
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9 12 Fire extinguisher 529
9 12 1 Checking the fire extinguisher 529
9 13 Straw chopper 530
9 13 1 Removing the free-swinging knives for grain 530
9 13 2 Bolting down the free-swinging knives for grain 531
9 13 3 Replacing the stationary knives 532
9 13 4 Checking and replacing the straw chopper knives 533
9 13 5 Checking the chopper rotor 533
9 13 6 Replacing the straw chopper knives 533
9 14 Winter storage 536
9 14 1 Winter storage instructions for combines 536
10 Maintenance – Engine
10 1 Important maintenance instructions 538
10 1 1 Important maintenance instructions and safety rules 538
10 1 2 Cooling water and air intake hoses 538
10 1 3 Coolant 538
10 1 4 Belts 538
10 1 5 Cleaning the engine compartment and hazard areas 539
10 1 6 Alternator 539
10 1 7 Warranty on non genuine CATERPILLAR products 539
10 1 8 Approved engine oils 539
10 1 9 Engine oils with dry lubricant additives 539
10 2 Maintenance schedules 540
10 2 1 Maintenance schedule CATERPILLAR C-13 540
10 3 Lubricants charts 542
10 3 1 Lubricants chart of CATERPILLAR C13 engine 542
10 3 2 Lubricants chart of CATERPILLAR C13 cooling system 543
10 4 Engine overview 544
10 4 1 Engine overview CATERPILLAR C-13 544
10 5 Fuel system / engine oil 545
10 5 1 Fuel system 545
10 5 2 Fuel tank 545
10 5 3 Fuel tank venting 546
10 5 4 Fuel shut-off tap 546
10 5 5 Water separator / fuel prefilter (standard equipment – small version) 546
10 5 6 Water separator / Fuel pre-filter (accessory) 547
10 5 7 Replacing the fuel filter cartridge 548
10 5 8 Bleeding the fuel system 549
10 5 9 Engine oil level check 549
10 5 10Engine oil change 549
10 5 11Draining used oil 550
10 5 12Oil filter 550
10 5 13Topping up engine oil 551
10 6 Cooling system 552
10 6 1 Coolant 552
10 6 2 Draining coolant from the water radiator 552
10 6 3 Topping up coolant 553
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10 6 4 Identify the coolant type 554
10 6 5 Coolant mixing ratio 555
10 6 6 Changing the coolant 556
10 6 7 Shut down the overheated engine 557
10 6 8 Rotary chaff screen 558
10 6 9 Cleaning the water cooler (rotary chaff screen) 560
10 6 10Diesel engine fault 561
10 7 Dry-type air cleaner 562
10 7 1 Dry-type air cleaner in general 562
10 7 2 Warning device 563
10 7 3 Cleaning the air filter suction screen (up to serial no ) 564
10 7 4 Cleaning the air filter suction screen (from serial no ) 564
10 7 5 Cleaning the air filter with plastic housing 565
10 7 6 Cleaning the air filter with metal housing 567
10 7 7 Safety filter cartridge 569
10 7 8 Removing and installing safety cartridge (plastic housing) 570
10 7 9 Removing and installing safety cartridge (metal housing) 571
10 8 Alternator 572
10 8 1 Cleaning the alternator 572
10 9 Electrical system 573
10 9 1 Battery 573
10 9 2 Alternator 574
10 10Problem, cause and / or remedy 575
10 10 1Engine 575
10 11Winter storage 577
10 11 1Engine winter storage 577
11 Lubrication chart
11 1 Lubrication points 578
11 1 1 Greasing cycles 578
11 1 2 Lubrication points – 10 h on the left 581
11 1 3 Lubrication points – 50 h on the left 582
11 1 4 Lubrication points – 50 h on the right 583
11 1 5 Lubrication points – 100 h on the left 584
11 1 6 Lubrication points – 100 h on the right 587
11 1 7 Lubrication points – 500 h on the left 589
11 1 8 Lubrication points – 500 h on the right 590

IMAGES PREVIEW OF THE MANUAL:

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