CLAAS LEXION 600 – 560 Terra-Trac Chassis Brake Repair manual – PDF DOWNLOAD

Description

CLAAS LEXION 600 – 560 Terra-Trac Chassis Brake Repair manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS LEXION 600 – 560 Terra-Trac Chassis Brake Repair manual – PDF DOWNLOAD

1 Introduction
1.1 General Information

• The present CLAAS Repair Manual is to assist in maintaining permanent machine availability. This ensures the high value of your CLAAS machine by thorough care and service. Experience gathered by both our service engineers and factory staff has been compiled in this Repair Manual. The sequence of pictures shows the procedure of a repair.
• The text provides the necessary information about the adjustments to be made, the use of CLAAS special tools etc. Major repairs are explained in a way that specific and minor repairs can easily be drawn out. The CLAAS Repair Manual is filled in
• a folder which allows inserting supplementary pages that cover technical developments and having an updated manual at hand for reference at any time. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual of the machine in question.

TABLE OF CONTENTS:

CLAAS LEXION 600 – 560 Terra-Trac Chassis Brake Repair manual – PDF DOWNLOAD

1 Introduction
11 General Information 6
111 Using the manual 6
12 General repair instructions 8
121 Specifications 8
122 Reason of damage 8
123 Spare parts 8
124 Diesel engine 8
125 Gearboxes 8
126 Alternator 9
127 Welding Work 9
128 Tensioning the steel roller chains 9
129 Taper ring fasteners 9
1210 Self-locking bolts with micro-encapsulated adhesive 10
1211 Liquid locking compound 11
1212 Lock collar bearing 11
1213 Adapter sleeve bearing 11
1214 Ferrule fittings on hydraulic lines 12
1215 Progressive ring fittings on hydraulic lines 13
1216 Taper fittings on hydraulic lines 14
1217 Hydraulic hoses 14
1218 Some advice for speedy and correct repair work: 16
13 Torque settings 17
131 Tightening torques for metric standard threads 17
132 Tightening torques for metric fine threads 18
133 Tightening torques for hydraulic screw fittings
with ferrule according to DIN 3861 19
134 Tightening torques for hydraulic screw fittings and air conditioner fittings with
a sealing cone and O-ring DIN 3865 20
135 Tightening torques for hydraulic male connector DIN 3901 21
136 Tightening torques for direction-adjustable hydraulic male connectors
ISO 6149-2 / ISO 11926-2 (3) 22
137 Tightening torque for hydraulic swivelling screw fittings 23
138 Tightening torques for hollow screws DIN 7643 24
139 Tightening torques of brake line screw fittings 25
1310 Tightening torques for screw thread clamps 26
1311 Tightening torque for tyres 26
14 Specifications 27
141 Lubricants 27
2 Safety precautions
21 General information 28
211 Important notice 28
212 Identification of warning and danger signs 28
213 General safety and accident prevention regulations 29
214 General safety and accident prevention regulations for combine harvesters 29
215 Crop / straw discharge 29
4 000 295 424 0 – RHB LEXION 600-560 TERRA TRAC – 12/07
26267
216 Leaving the machine 30
217 Grain tank 30
218 Combine harvester chopper unit 30
219 Adjustment and maintenance work 30
2110 Danger of injury due to escaping hydraulic liquid 31
2111 Air conditioner 32
2112 Pressure accumulator 32
2113 First aid measures 32
2114 Battery isolating switch 32
2115 Installing the feed rake conveyor safety lock 33
2116 Jack up the machine 33
2117 Putting the machine out of action 33
3 Chassis
31 Crawler 34
311 Crawler (from serial no ) Overview 34
312 Arm (from serial no ) Overview 36
313 Crawler drive (from serial no) Overview 38
314 Support wheels, mounted (from serial no ) Overview 41
315 Crawler (up to serial no ) Overview 42
316 Arm (up to serial no ) Overview 44
317 Crawler drive (up to serial no ) Overview 46
318 Support wheels, mounted (up to serial no ) Overview 49
32 Terra Trac manual gearbox (type 589) 50
321 Manual gearbox (type 589) Overview 50
322 Differential (type 589) Overview 53
33 Terra Trac manual gearbox (type 589) special tools 55
331 Disassembling the Terra Trac
manual gearbox (type 589) 55
332 Disassembling the Terra Trac
manual gearbox (type 589) 55
333 Assembling the Terra Trac
manual gearbox (type 589) 56
334 Assembling the Terra Trac
manual gearbox (type 589) 56
34 Terra Trac manual gearbox (type 586 / 585 / 584) 57
341 Manual gearbox (type 586 / 585 / 584 from serial no ) Overview 57
342 Differential (type 586 / 585 / 584 from serial no ) Overview 60
343 Manual gearbox (type 586 / 585 / 584 up to serial no ) Overview 62
344 Differential (type 586 / 585 / 584 up to serial no ) Overview 65
35 Terra Trac manual gearbox (type 586 / 585 / 584) special tools 67
351 Disassembling the manual gearbox
(type 586 / 585 / 584 from serial no ) 67
352 Assembling the manual gearbox
(type 586 / 585 / 584 from serial no ) 67
353 Disassembling the manual gearbox
(type 586 / 585 / 584 up to serial no ) 67
354 Assembling the manual gearbox
(type 586 / 585 / 584 from serial no ) 68
000 295 424 0 – RHB LEXION 600-560 TERRA TRAC – 12/07 5
26267
4 Brake
41 Service brake / Parking brake (type 589) 69
411 Overview of spring accumulator combination cylinder 69
412 Installing and adjusting the spring-type accumulator combination cylinder 71
413 Plain disc brake overview 73
IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION 600 – 560 TERRA-TRAC CHASSIS BRAKE REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M