Claas Lexion 600 Lexion 580 Lexion 570 Repair Manual – PDF DOWNLOAD

Description

Claas Lexion 600 Lexion 580 Lexion 570 Repair Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Lexion 600 Lexion 580 Lexion 570 Repair Manual – PDF DOWNLOAD

General Information
1.1 General
1.1.1 Introduction

• The present CLAAS REPAIR MANUAL is to provide assistance in maintaining permanent availability. This is to guarantee the high value of CLAAS combine harvesters by thorough care and technical servicing. Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL.
• The sequence of pictures shows the repair process. The text provides the necessary explanations regarding settings, the use of CLAAS special tools and the like. The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed.
• The CLAAS REPAIR MANUAL is filled in a folder which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual of the combine-harvester.

1.2 Safety rules
1.2.1 Important notice

• The instructions contained in the present CLAAS REPAIR MANUAL must be carefully read and observed by all persons involved with the operation, maintenance and inspection of this machine in order to prevent accidents.
• In particular, read the present section “Safety rules”. Use only spare parts, accessories and ancillary equipment made by CLAAS and inspected and approved by CLAAS. This is the only way how designed properties of CLAAS machines and their
• proper service condition can be maintained. Moreover, genuine CLAAS parts preserve the active and/or passive operational safety of the machine and its occupational safety standards. CLAAS is in no way liable for any damage or personal injury caused through the use of other than genuine or approved CLAAS parts, accessories and ancillary equipment.
• Technical data, dimensions and weights are given as an indication only. CLAAS reserve the right to make changes subsequently as technical developments continue. Responsibility for errors or omissions not accepted. Front, rear, right and left always refer to the direction of forward travel.

TABLE OF CONTENTS:

Claas Lexion 600 Lexion 580 Lexion 570 Repair Manual – PDF DOWNLOAD

Contents 3
1 General Information 37
11 General 37
111 Introduction 37
12 Safety rules 38
121 Important notice 38
122 Identification of warning and danger signs 38
123 General safety and accident prevention regulations 39
124 Leaving the machine 40
125 Grain tank 40
126 Combine harvester chopper unit 40
127 Adjustment and maintenance work 40
128 Air conditioner 41
129 Pressure accumulator 41
1210 First aid measures 41
1211 Battery isolating switch 42
1212 Applying the feeder housing safety lock 42
1213 Removing the feed rake conveyor safety lock 43
1214 Danger of injury due to escaping hydraulic liquid 43
13 General repair instructions 44
131 Reason of damage 44
132 Spare parts 44
133 Diesel engine 44
134 Gearboxes 44
135 Alternator 44
136 Tensioning the steel roller chains 45
137 Taper ring fasteners 45
138 Self-locking bolts with micro-encapsulated adhesive 46
139 Liquid locking compound 46
1310 Lock collar bearings 47
1311 Adapter sleeve bearing 47
1312 Ferrule fittings on hydraulic lines 47
1313 Progressive ring fittings on hydraulic lines 48
1314 Taper fittings on hydraulic lines 49
1315 Hydraulic hoses 50
1316 Welding Work 51
1317 Some advice for speedy and correct repair work: 52
14 Torque settings 53
141 Tightening torques for metric standard threads 53
142 Tightening torques for metric fine threads 54
143 Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861 55
144 Tightening torques for hydraulic screw fittings and air conditioner fittings with a sealing cone and O-ring DIN 3865 55
145 Tightening torques of brake line screw fittings 56
146 Tightening torques for wheel bolts 57
15 Specifications 58
151 Lubricants 58
2 Operator’s platform 59
21 Air conditioner 59
211 Top up with refrigerant 59
212 Checking the refrigerant oil level 60
213 Removing the evaporator, expansion valve and temperature switch 61
214 Air conditioner (cab end) disassembled 64
215 Installing the evaporator, expansion valve and temperature switch 65
216 Removing the automatic air conditioning control unit 67
217 Installing the automatic air conditioning control unit 68
218 Removing the automatic air conditioning solenoid valve 68
219 Installing the automatic air conditioning solenoid valve 68
2110 Removing the automatic air conditioning thermostat 69
2111 Installing the automatic air conditioning thermostat 70
2112 Removing the automatic air conditioning temperature sensor 71
2113 Installing the automatic air conditioning temperature sensor 74
2114 Removing the receiver/dryer 77
2115 Installing the receiver/dryer 78
2116 Removing the A/C compressor (DENSO) 78
2117 Installing the A/C compressor (DENSO) 79
2118 Removing the A/C compressor (SANDEN) 79
2119 Installing the A/C compressor (SANDEN) 80
2120 Removing the condenser 81
2121 Installing the condenser 82
22 Heater 83
221 Removing the fan 83
222 Installing the fan 83
223 Removing the radiator and control valve 85
224 Installing the radiator and control valve 88
23 Steering 91
231 Removing the steering column 91
232 Disassembling the steering column 96
233 Steering column, exploded view 98
234 Assembling the steering column 99
235 Installing the steering column 101
236 Removing the steering unit 105
237 Installing the steering unit 107
238 Checking and adjusting the steering unit 108
24 Special tool for steering 109
241 Disassembling the steering column 109
242 Creating a vacuum in the hydraulic tank 109
243 Checking and adjusting the steering unit 110
25 Controls 111
251 Removing the drive actuation unit (with electro-hydraulic vehicle control) 111
252 Installing the drive actuation unit (with electro-hydraulic vehicle control) 112
26 Brakes 115
261 Removing the parking brake rope 115
262 Installing the parking brake rope 116
263 Removing the foot brake master cylinder 117
264 Installing the foot brake master cylinder 118
3 Electrics 119
31 Power supply 119
311 Removing the starter (CAT engine C-13) 119
312 Installing the starter (CAT engine C-13) 120
313 Removing the starter (DC engine OM 502) 121
314 Installing the starter (DC engine OM 502) 122
315 Removing the generator (CAT engine C-13) 122
316 Installing the generator (CAT engine C-13) 123
317 Removing the generator (DC engine OM 502) 124
318 Installing the generator (DC engine OM 502) 125
319 Removing the autopilot overrider switch 125
3110 Installing the autopilot overrider switch 126
4 Feed rake conveyor 127
41 Feed rake conveyor 127
411 Removing the feed rake conveyor 127
412 Installing the feed rake conveyor 129
413 Removing the feed rake conveyor suction blower 130
414 Disassembling the feed rake conveyor suction blower 131
415 Standard feed rake conveyor suction blower, exploded view 134
416 HP feed rake conveyor suction blower, exploded view 136
417 Assembling the feed rake conveyor suction blower 138
418 Installing the feed rake conveyor suction blower 140
419 Removing the wooden ledges 141
4110 Installing the wooden ledges 143
4111 Removing the intermediate floor 145
4112 Installing the intermediate floor 148
4113 Removing the runners 151
4114 Installing the runners 152
4115 Replacing the feeder chains 152
4116 Removing the top shaft 155
4117 Top shaft, exploded view (two-part feed rake slat) 159
4118 Top shaft, exploded view (three-part feed rake slat) 161
4119 Installing the top shaft 162
4120 Remove support roller 168
4121 Installing the support roller 169
4122 Removing the deflection roller 171
4123 Disassembling the deflection roller 173
4124 Deflection roller, exploded view (standard feed rake conveyor) 174
4125 Deflection roller, exploded view (HP feed rake conveyor) 175
4126 Assembling the deflection roller 176
4127 Installing the deflection roller 177
4128 Removing the intermediate drive shaft 179
4129 Intermediate drive shaft, exploded view 182
4130 Installing the intermediate drive shaft 182
4131 Replacing the antislip strips (without dust extraction) 185
4132 Replacing the antislip strips (with dust extraction) 186
42 Feed rake conveyor special tool 187
421 Removing the top shaft 187
422 Removing the top shaft 188
423 Installing the top shaft 189
424 Disassembling the deflection roller 190
425 Assembling the deflection roller 191
426 Removing the intermediate drive shaft 192
427 Removing the intermediate drive shaft 193
43 Reverser drive 194
431 Removing the reverser drive 194
432 Disassembling the reverser drive 196
433 Reverser drive, exploded view 198
434 Assembling the reverser drive 199
435 Installing the reverser drive 200
44 Reverser drive special tool 202
441 Assembling the reverser drive 202
5 Threshing mechanism 203
51 Threshing concave 203
511 Removing the stone trap 203
512 Installing the stone trap 203
513 Removing the preconcave 204
514 Concave adjustment, exploded view 208
515 Installing the preconcave 210
516 Removing the main concave 212
517 Main concave, exploded view 216
518 Installing the main concave 217
519 Basic concave setting 221
Check the oil pressure in the hydraulic cylinders (H2) of the threshing concave overload protection and the pressure accumulator: 221
Adjusting the concave: 224
52 Accelerator drum 231
521 Removing the right accelerator drum bearing 231
522 Disassembling the right accelerator drum bearing 232
523 Right accelerator drum bearing, exploded view 233
524 Assembling the right accelerator drum bearing 234
525 Installing the right accelerator drum bearing 235
526 Removing the left accelerator drum bearing 236
527 Disassembling the left accelerator drum bearing 238
528 Left accelerator drum bearing, exploded view 238
529 Assembling the left accelerator drum bearing 239
5210 Installing the left accelerator drum bearing 240
5211 Removing the accelerator drum 241
5212 Installing the accelerator drum 244
53 Special tools for accelerator drum 245
531 Removing the right accelerator drum bearing 245
532 Assembling the right accelerator drum bearing 245
533 Installing the right accelerator drum bearing 246
534 Removing the left accelerator drum bearing 246
535 Disassembling the left accelerator drum bearing 247
536 Assembling the left accelerator drum bearing 248
537 Installing the left accelerator drum bearing 249
54 Threshing drum 250
541 Removing the right threshing drum bearing 250
542 Disassembling the right threshing drum bearing 252
543 Right threshing drum bearing, exploded view 252
544 Assembling the right threshing drum bearing 253
545 Installing the right threshing drum bearing 254
546 Removing the left threshing drum bearing 256
547 Disassembling the left threshing drum bearing 257
548 Left threshing drum bearing, exploded view 258
549 Assembling the left threshing drum bearing 258
5410 Installing the left threshing drum bearing 259
5411 Removing the threshing drum 260
5412 Replacing the beater bars 263
5413 Replacing the threshing drum shaft 264
5414 Threshing drum, exploded view 266
5415 Installing the threshing drum 267
55 Special tools for threshing drum 269
551 Removing the right threshing drum bearing 269
552 Assembling the right threshing drum bearing 270
553 Removing the left threshing drum bearing 271
554 Assembling the left threshing drum bearing 272
555 Installing the left threshing drum bearing 273
556 Replacing the threshing drum shaft 274
56 Impeller 275
561 Removing the right impeller bearing 275
562 Installing the right impeller bearing 276
563 Removing the left impeller bearing 277
564 Installing the left impeller bearing 278
565 Removing the impeller 279
566 Disassembling the impeller 281
567 Impeller, exploded view 282
568 Assembling the impeller 283
569 Installing the impeller 284
57 Special tools for impeller 286
571 Removing the right impeller bearing 286
572 Installing the right impeller bearing 287
573 Removing the left impeller bearing 288
574 Installing the left impeller bearing 289
575 Disassembling the impeller 290
576 Assembling the impeller 291
6 Separation 292
61 Axial rotors LEXION 570 / 600 292
611 Removing the separating grate 292
612 Installing separating grates 294
613 Adjusting the electrically driven rotor cover plates 296
614 Removing the separating jacket 301
615 Installing the separating jacket 306
616 Removing the front axial rotor bearing mount 311
617 Front axial rotor bearing mount, exploded view 313
618 Installing the front axial rotor bearing mount 313
619 Removing the inlet head 315
6110 Installing the inlet head 318
6111 Removing the axial rotor 319
6112 Installing the axial rotor 321
62 Axial rotor special tool LEXION 570 / 600 323
621 Removing the front axial rotor bearing mount 323
622 Installing the front axial rotor bearing mount 324
623 Adjusting the electrically driven rotor cover plates 325
7 Cleaning unit 326
71 Feed pan: standard cleaning system 326
711 Removing the feed pan (standard) 326
712 Installing the feed pan (standard) 326
713 Removing the feed pan (driven) 327
714 Installing the feed pan (driven) 328
72 Feed pan: JET STREAM cleaning system 329
721 Removing the feed pan 329
722 Installing the feed pan 329
73 Return pan: standard cleaning system 330
731 Removing the return pan 330
732 Return pan, exploded view 332
733 Installing the return pan 333
734 Removing the front rocker arm 335
735 Front rocker arm, exploded view 336
736 Installing the front rocker arm 336
74 Return pan: JET STREAM cleaning system 338
741 Removing the return pan 338
742 Return pan, exploded view 340
743 Installing the return pan 341
744 Removing the front rocker arm 343
745 Front rocker arm, exploded view 343
746 Installing the front rocker arm 344
75 Sieve pan 345
751 Removing the upper sieves 345
752 Installing the upper sieves 347
753 Removing the lower sieves 348
754 Installing the lower sieves 349
755 Basic sieves adjustment with electric sieve adjustment 351
756 Removing the sieve frame 352
757 Sieve frame, exploded view 356
758 Installing the sieve frame 357
759 Removing the sieve pan 360
7510 Sieve pan, exploded view 363
7511 Installing the sieve pan 364
76 Sieve pan special tool: standard cleaning system 366
761 Basic sieves adjustment with electric sieve adjustment 366
762 Removing the sieve pan 366
77 Sieve pan: JET STREAM cleaning system 367
771 Removing the upper sieves 367
772 Installing the upper sieves 369
773 Removing the lower sieves 370
774 Installing the lower sieves 371
775 Basic sieves adjustment with electric sieve adjustment 372
776 Removing the sieve frame 373
777 Sieve frame, exploded view 377
778 Installing the sieve frame 378
779 Removing the sieve pan 381
7710 Sieve pan, exploded view 383
7711 Installing the sieve pan 384
78 Sieve pan special tool: JET STREAM cleaning system 387
781 Basic sieves adjustment with electric sieve adjustment 387
79 Preparation floor: standard cleaning system 388
791 Removing the preparation floor 388
792 Preparation floor, exploded view 391
793 Installing the preparation floor 392
710 Preparation floor: JET STREAM cleaning system 397
7101 Removing the preparation floor 397
7102 Preparation floor, exploded view 400
7103 Installing the preparation floor 401
711 Sieve frame connection: standard cleaning system 405
7111 Removing the 3-D sieve pan control system 405
7112 3-D sieve pan control system, exploded view 406
7113 Installing the 3-D sieve pan control system 408
7114 Adjusting the 3-D sieve pan control system 410
712 Sieve frame connection special tool: standard cleaning system 413
7121 Adjusting the 3-D sieve pan control system 413
713 Sieve frame connection: JET STREAM cleaning system 414
7131 Removing the 3-D sieve pan control system 414
7132 3-D sieve pan control system, exploded view 415
7133 Installing the 3-D sieve pan control system 417
7134 Adjusting the 3-D sieve pan control system 419
714 Sieve frame connection special tool: JET STREAM cleaning system 421
7141 Adjusting the 3-D sieve pan control system 421
715 Rocker arm drive: standard cleaning system 422
7151 Removing the rocker arm drive 422
7152 Rocker arm drive, exploded view 425
7153 Installing the rocker arm drive 427
7154 Removing the rocker arm drive shaft 430
7155 Installing the rocker arm drive shaft 433
716 Rocker arm drive: JET STREAM cleaning system 435
7161 Removing the rocker arm drive 435
7162 Rocker arm drive, exploded view 438
7163 Installing the rocker arm drive 439
7164 Removing the rocker arm drive shaft 442
7165 Rocker arm drive drive shaft, exploded view 444
7166 Installing the rocker arm drive shaft 445
717 Cleaning fan: standard cleaning system 448
7171 Removing the side fan bearing 448
7172 Side fan bearing, exploded view 449
7173 Installing the side fan bearing 450
7174 Removing the centre fan bearing 451
7175 Centre fan bearing, exploded view 451
7176 Installing the centre fan bearing 452
7177 Removing the fan shaft 452
7178 Installing the fan shaft 454
7179 Removing the fan rotors 456
71710 Installing the fan rotors 456
718 Cleaning fan special tool: standard cleaning system 457
7181 Installing the side fan bearing 457
7182 Removing the fan shaft 457
719 Cleaning fan: JET STREAM cleaning system 458
7191 Removing the fan bearing 458
7192 Fan bearing, exploded view 459
7193 Installing the fan bearing 459
7194 Removing the fan shaft 461
7195 Installing the fan shaft 462
7196 Removing the fan rotors 463
7197 Installing the fan rotors 464
8 Grain delivery 465
81 Returns elevator: standard cleaning system 465
811 Removing the returns elevator chain 465
812 Installing the returns elevator chain 467
813 Removing the top returns auger 468
814 Installing the top returns auger 470
815 Removing the returns elevator 472
816 Disassembling the returns elevator 473
817 Assembling the returns elevator 475
818 Installing the returns elevator 476
819 Removing the bottom returns auger 478
8110 Installing the bottom returns auger 480
8111 Removing the returns elevator boot 482
8112 Installing the returns elevator boot 484
82 Returns elevator: JET STREAM cleaning system 486
821 Removing the returns elevator chain 486
822 Installing the returns elevator chain 488
823 Removing the top returns auger 489
824 Installing the top returns auger 491
825 Removing the returns elevator 493
826 Disassembling the returns elevator 494
827 Assembling the returns elevator 496
828 Installing the returns elevator 497
829 Removing the bottom returns auger 499
8210 Installing the bottom returns auger 500
8211 Removing the returns elevator boot 501
8212 Installing the returns elevator boot 504
83 Grain elevator: standard cleaning system (small grain tank filling) 507
831 Removing the grain elevator chain 507
832 Installing the grain elevator chain 509
833 Removing the grain elevator head 510
834 Disassembling the grain elevator head 512
835 Grain elevator head, exploded view 514
836 Assembling the grain elevator top 516
837 Installing the grain elevator top 517
838 Removing the grain elevator shaft 519
839 Installing the grain elevator shaft 521
8310 Removing the grain elevator boot 523
8311 Installing the grain elevator boot 524
8312 Removing the grain auger 525
8313 Installing the grain auger 528
8314 Removing the grain tank filler auger with angle drive 529
8315 Disassembling the grain tank filler auger with angle drive 532
8316 Grain tank filler auger with angle drive, exploded view 535
8317 Assembling the grain tank filler auger with angle drive 537
8318 Installing the grain tank filler auger with angle drive 540
84 Grain elevator special tool: standard cleaning system (small grain tank filling) 543
841 Disassembling the grain elevator top 543
85 Grain elevator: JET STREAM cleaning system (small grain tank filling) 544
851 Removing the grain elevator chain 544
852 Installing the grain elevator chain 546
853 Removing the grain elevator head 547
854 Disassembling the grain elevator head 549
855 Assembling the grain elevator top 550
856 Installing the grain elevator top 551
857 Removing the grain elevator shaft 553
858 Installing the grain elevator shaft 556
859 Removing the grain elevator boot 558
8510 Installing the grain elevator boot 559
8511 Removing the grain auger 560
8512 Installing the grain auger 562
8513 Removing the grain tank filler auger with angle drive 563
8514 Disassembling the grain tank filler auger with angle drive 565
8515 Grain tank filler auger with angle drive, exploded view 568
8516 Assembling the grain tank filler auger with angle drive 570
8517 Installing the grain tank filler auger with angle drive 573
86 Grain elevator special tool: JET STREAM cleaning system (small grain tank filling) 576
861 Disassembling the grain elevator top 576
87 Grain elevator: JET STREAM cleaning system (large grain tank filling) 577
871 Removing the grain elevator chain 577
872 Installing the grain elevator chain 579
873 Removing the grain elevator 580
874 Disassembling the grain elevator 583
875 Filler auger drive, exploded view 585
876 Assembling the grain elevator 587
877 Installing the grain elevator 589
878 Removing the grain elevator boot 591
879 Installing the grain elevator boot 592
8710 Removing the grain auger 593
8711 Installing the grain auger 595
8712 Removing the grain tank filler auger 596
8713 Grain tank filler auger, exploded view 599
8714 Installing the grain tank filler auger 600
8715 Removing the angle drive 602
8716 Installing the angle drive 603
88 Grain elevator special tool: JET STREAM cleaning system (large grain tank filling) 605
881 Creating a vacuum in the hydraulic tank 605
89 Grain tank unloading 606
891 Removing the horizontal grain tank unloading auger 606
892 Horizontal grain tank unloading auger, exploded view 609
893 Installing the horizontal grain tank unloading auger 610
894 Removing the vertical grain tank unloading auger 612
895 Installing the vertical grain tank unloading auger 612
896 Removing the grain tank unloading tube auger (4117mm, 5042mm) 613
897 Installing the grain tank unloading tube auger (4117mm, 5042mm) 614
898 Removing the grain tank unloading tube auger (5532mm, 6114mm), rear 615
899 Installing the grain tank unloading tube auger (5532mm, 6114mm), rear 616
8910 Removing the grain tank unloading tube auger (5532mm, 6114mm), front 617
8911 Installing the grain tank unloading tube auger (5532mm, 6114mm), front 618
8912 Removing the grain tank unloading tube (4117mm, 5042mm) 621
8913 Installing the grain tank unloading tube (4117mm, 5042mm) 622
8914 Removing the grain tank unloading tube auger (5532mm, 6114mm), rear 624
8915 Installing the grain tank unloading tube auger (5532mm, 6114mm), rear 624
8916 Removing the grain tank unloading tube auger (5532mm, 6114mm), front 625
8917 Installing the grain tank unloading tube auger (5532mm, 6114mm), rear 627
8918 Removing the tube elbow 628
8919 Installing the tube elbow 629
8920 Removing the vertical unloading auger tube 631
8921 Installing the vertical unloading auger tube 632
9 Straw discharge 635
91 Rigid straw chopper 635
911 Removing the right straw chopper bearing 635
912 Right straw chopper bearing assembly, exploded view 637
913 Installing the right straw chopper bearing 637
914 Removing the left straw chopper bearing 638
915 Left straw chopper bearing assembly, exploded view 640
916 Installing the left straw chopper bearing 640
917 Removing the cutting cylinder 641
918 Cutting cylinder, exploded view 643
919 Pre-assembling the cutting cylinder 644
9110 Installing the cutting cylinder 645
92 Special tool for rigid straw chopper 646
921 Removing the right straw chopper bearing 646
922 Installing the right straw chopper bearing 647
923 Removing the left straw chopper bearing 648
924 Installing the left straw chopper bearing 649
93 Straw receptacle: JET STREAM cleaning system 650
931 Remove chaff spreader 650
932 Installing the chaff spreader 651
10 Drives 652
101 Drive belts / drive chains 652
1011 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system) 652
1012 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system) 654
1013 Drive diagram, left side (LEXION 570 with JET STREAM cleaning system) 656
1014 Drive diagram, right side (LEXION 570 with JET STREAM cleaning system) 658
1015 Left drive diagram (LEXION 570 with standard cleaning system) 660
1016 Right drive diagram (LEXION 570 with standard cleaning system) 662
1017 Left drive diagram (LEXION 580 with standard cleaning system) 664
1018 Right drive diagram (LEXION 580 with standard cleaning system) 666
1019 Removing belt (R1) 668
10110 Installing belt (R1) 668
10111 Adjusting belt (R1) 669
10112 Removing belt (R2) 670
10113 Installing belt (R2) 671
10114 Adjusting belt (R2) 672
10115 Removing belt (R3) 673
10116 Installing belt (R3) 674
10117 Adjusting belt (R3) 675
10118 Removing belt (R4) 676
10119 Installing belt (R4) 677
10120 Adjusting belt (R4) 678
10121 Removing belt (R5) 679
10122 Installing belt (R5) 680
10123 Adjusting belt (R5) 681
10124 Removing belt (R6) 682
10125 Installing belt (R6) 683
10126 Adjusting belt (R6) 683
10127 Removing belt (R7) 684
10128 Installing belt (R7) 686
10129 Adjusting belt (R7) 688
10130 Removing belt (R8) 689
10131 Installing belt (R8) 690
10132 Adjusting belt (R8) 690
10133 Removing belt (R9) 691
10134 Installing belt (R9) 693
10135 Adjusting belt (R9) 695
10136 Removing belt (R10) 696
10137 Installing belt (R10) 697
10138 Adjusting belt (R10) 699
10139 Removing chain (K11) 700
10140 Installing chain (K11) 701
10141 Adjusting chain (K11) 701
10142 Removing belt (R12) 702
10143 Installing belt (R12) 703
10144 Adjusting belt (R12) 704
10145 Removing belt (R13) 705
10146 Installing belt (R13) 706
10147 Adjusting belt (R13/R14) 707
10148 Removing belt (R14) 708
10149 Installing belt (R14) 709
10150 Removing belt (R15) 710
10151 Installing belt (R15) 711
10152 Adjusting belt (R15) 712
10153 Removing belt (R16) 713
10154 Installing belt (R16) 714
10155 Adjusting belt (R16) 715
10156 Removing belt (R17) 716
10157 Installing belt (R17) 717
10158 Adjusting belt (R17) 718
10159 Removing belt (R18) 719
10160 Installing belt (R18) 720
10161 Adjusting belt (R18) 720
10162 Removing belt (R19) 721
10163 Installing belt (R19) 722
10164 Adjusting belt (R19) 722
10165 Removing belt (R20) 723
10166 Installing belt (R20) 724
10167 Adjusting belt (R20) 727
10168 Removing belt (R21) (up to serial no ) 728
10169 Installing belt (R21) (up to serial no ) 730
10170 Adjusting belt (R21) (up to serial no ) 730
10171 Removing belt (R21) (from serial no ) 731
10172 Installing belt (R21) (from serial no ) 733
10173 Adjusting belt (R21) (from serial no ) 733
10174 Removing belt (R23) 735
10175 Installing belt (R23) 736
10176 Adjusting belt (R23) 736
10177 Removing belt (R24) 737
10178 Installing belt (R24) 738
10179 Adjusting belt (R24) 738
10180 Removing belt (R25) 739
10181 Installing belt (R25) 740
10182 Adjusting belt (R25) 742
10183 Removing belt (R40) 743
10184 Installing belt (R40) 743
10185 Adjusting belt (R40) 744
10186 Removing belt (R41) 745
10187 Installing belt (R41) 746
10188 Adjusting belt (R41) 747
10189 Removing belt (R42) 748
10190 Installing belt (R42) 749
10191 Adjusting belt (R42) 750
10192 Removing belt (R46) 751
10193 Installing belt (R46) 751
10194 Adjusting belt (R46) 752
10195 Removing belt (R47) 753
10196 Installing belt (R47) 754
10197 Adjusting belt (R47) 755
10198 Removing belt (R48) 756
10199 Installing belt (R48) 757
101100 Adjusting belt (R48) 757
101101 Removing belt (R49) 758
101102 Installing belt (R49) 759
101103 Adjusting belt (R49) 759
101104 Removing belt (R50) 760
101105 Installing belt (R50) 761
101106 Adjusting belt (R50) 761
101107 Removing belt (R51) 762
101108 Installing belt (R51) 763
101109 Adjusting belt (R51) 763
101110 Removing belt (R52) 764
101111 Installing belt (R52) 765
101112 Adjusting belt (R52) 765
101113 Removing belt (R53) 767
101114 Installing belt (R53) 768
101115 Adjusting belt (R53) 769
101116 Removing belt (R54) 770
101117 Installing belt (R54) 771
101118 Adjusting belt (R54) 771
101119 Removing chain (K55) 772
101120 Installing chain (K55) 773
101121 Adjusting chain (K55) 773
101122 Removing chain (K56) 774
101123 Installing chain (K56) 775
101124 Adjusting chain (K56) 776
101125 Removing belt (R57) 776
101126 Installing belt (R57) 777
101127 Adjusting belt (R57) 778
101128 Removing belt (R58) (CAT engines C9, 3126B) 779
101129 Installing belt (R58) (CAT engines C9, 3126B) 780
101130 Adjusting belt (R58) (CAT engines C9, C10, 3126B, C13) 780
101131 Removing belt (R58) (CAT engines C10, C13) 781
101132 Installing belt (R58) (CAT engines C10, C13) 782
101133 Removing belt (R59) 783
101134 Installing belt (R59) 783
101135 Adjusting belt (R59) 783
101136 Removing and installing belts (R60) and (R61) 784
101137 Removing chain (K62) 784
101138 Installing the chain (K62) 784
101139 Adjusting chain (K62) 784
101140 Removing belt (R63) 785
101141 Installing belt (R63) 785
101142 Adjusting belt (R63) 786
101143 Removing chain (K64) 786
101144 Installing chain (K64) 787
101145 Adjusting chain (K64) 788
102 Special tool for drive belts / drive chains 789
1021 Removing belts (R4), (R52) 789
103 Accelerator drum drive 790
1031 Removing the engine output pulley of belt (R54) 790
1032 Engine output pulley of belt (R54), exploded view 791
1033 Installing the engine output pulley of belt (R54) 791
1034 Removing the jockey pulley of belt (R54) 792
1035 Jockey pulley of belt (R54), exploded view 793
1036 Installing the jockey pulley of belt (R54) 794
104 Threshing mechanism drive 795
1041 Removing the main intermediate drive shaft 795
1042 Installing the main intermediate drive shaft 797
1043 Removing the driven pulley of belt (R9) 799
1044 Installing the driven pulley of belt (R9) 800
1045 Removing the jockey pulley of belt (R9) 802
1046 Jockey pulley of belt (R9), exploded view 803
1047 Installing the jockey pulley of belt (R9) 803
1048 Removing the guide roller of belt (R9) 804
1049 Guide roller of belt (R9), exploded view 805
10410 Installing the guide roller of belt (R9) 805
105 Special tool for threshing mechanism drive 807
1051 Removing the main intermediate drive shaft 807
1052 Installing the main intermediate drive shaft 808
1053 Removing the driven pulley of belt (R9) 809
1054 Installing the driven pulley of belt (R9) 810
106 Impeller drive 811
1061 Removing the drive pulley of belt (R5) 811
1062 Drive pulley of belt (R5), exploded view 812
1063 Installing the drive pulley of belt (R5) 812
1064 Removing the driven pulley of belt (R5) 814
1065 Driven pulley of belt (R5), exploded view 815
1066 Installing the driven pulley of belt (R5) 815
1067 Removing the jockey pulley of belt (R5) 817
1068 Jockey pulley of belt (R5), exploded view 817
1069 Installing the jockey pulley of belt (R5) 818
107 Special tool for impeller drive 819
1071 Removing the driven pulley of belt (R5) 819
1072 Installing the driven pulley of belt (R5) 820
108 Threshing drum drive 821
1081 Removing the threshing drum variable- speed drive (hydraulic) 821
1082 Disassembling the threshing drum variable-speed drive (hydraulic) 823
1083 Threshing drum variable-speed drive (hydraulic), exploded view 825
1084 Assembling the threshing drum variable-speed drive (hydraulic) 827
1085 Installing the threshing drum variable- speed drive (hydraulic) 829
1086 Removing the threshing drum variable- speed drive (spring-loaded) 831
1087 Disassembling the threshing drum variable-speed drive (spring-loaded) 832
1088 Threshing drum variable-speed drive (spring-loaded), exploded view 836
1089 Assembling the threshing drum variable-speed drive (spring-loaded) 838
10810 Installing the threshing drum variable- speed drive (spring-loaded) 843
10811 Removing the threshing drum variable-speed intermediate drive 845
10812 Disassembling the threshing drum variable-speed intermediate drive 846
10813 Threshing drum variable-speed intermediate drive, exploded view 848
10814 Assembling the threshing drum variable-speed intermediate drive 849
10815 Installing the threshing drum variable- speed drive intermediate drive 850
10816 Removing the driven pulley of belt (R53) (without threshing drum reduction gearbox) 851
10817 Installing the driven pulley of belt (R53) (without threshing drum reduction gearbox) 852
10818 Removing the driven pulley of belt (R53) (with threshing drum reduction gearbox) 852
10819 Installing the driven pulley of belt (R53) (with threshing drum reduction gearbox) 853
10820 Removing the jockey pulley of belt (R53) 853
10821 Jockey pulley of belt (R53), exploded view 854
10822 Installing the jockey pulley of belt (R53) 854
10823 Removing the threshing drum reduction gearbox 855
10824 Disassembling the threshing drum reduction gearbox 856
10825 Threshing drum reduction gearbox, exploded view 859
10826 Assembling the threshing drum reduction gearbox 861
10827 Installing the threshing drum reduction gearbox 865
109 Special tools for threshing drum drive 867
1091 Removing the threshing drum variable- speed drive (hydraulic) 867
1092 Installing the threshing drum variable- speed drive (hydraulic) 868
1093 Removing the threshing drum variable- speed drive (spring-loaded) 869
1094 Disassembling the threshing drum variable-speed drive (spring-loaded) 870
1095 Assembling the threshing drum variable-speed drive (spring-loaded) 871
1096 Installing the threshing drum variable- speed drive (spring-loaded) 872
1097 Removing the threshing drum reduction gearbox 873
1098 Assembling the threshing drum reduction gearbox 874
1099 Assembling the threshing drum reduction gearbox 875
10910 Installing the threshing drum reduction gearbox 876
10911 Installing the threshing drum reduction gearbox / filling in oil 876
1010 Front attachment drive 877
10101 Removing the fixed caliper of front attachment brake (383) 877
10102 Installing the fixed caliper of front attachment brake (383) 877
10103 Removing the front attachment brake disc 878
10104 Installing the front attachment brake disc 879
10105 Removing the rotary coupling of front attachment clutch (441) 880
10106 Disassembling the rotary coupling of front attachment clutch (441) 881
10107 Assembling the rotary coupling of front attachment clutch (441) 882
10108 Installing the rotary coupling of front attachment clutch (441) 884
10109 Removing the front attachment clutch with hydraulic cylinder (352) 884
101010 Disassembling the front attachment clutch with hydraulic cylinder (352) 886
101011 Front attachment clutch with hydraulic cylinder (352), exploded view 888
101012 Assembling the front attachment clutch with hydraulic cylinder (352) 890
101013 Installing the front attachment coupling with hydraulic cylinder (352) 892
101014 Removing the jockey pulley of belt (R7) 894
101015 Jockey pulley of belt (R7), exploded view 895
101016 Installing the jockey pulley of belt (R7) 895
101017 Removing the drive pulley of belt (R2) 896
101018 Disassembling the drive pulley of belt (R2) 898
101019 Drive pulley of belt (R2), exploded view 899
101020 Assembling the drive pulley of belt (R2) 900
101021 Installing the drive pulley of belt (R2) 902
101022 Removing the jockey pulley of belt (R2) or (R3) 903
101023 Jockey pulley of belt (R2) or (R3), exploded view (LEXION 580 / 570) 904
101024 Jockey pulley of belt (R2) or (R3), exploded view (LEXION 600) 904
101025 Installing the jockey pulley of belt (R2) or (R3) 905
101026 Removing the front attachment variable-speed drive (hydraulic) 906
101027 Disassembling the front attachment variable-speed drive (hydraulic) 908
101028 Front attachment variable-speed drive (hydraulic), exploded view 911
101029 Assembling the front attachment variable-speed drive (hydraulic) 913
101030 Installing the front attachment variable-speed drive (hydraulic) 916
101031 Removing the front attachment variable-speed drive (spring-loaded) 917
101032 Disassembling the front attachment variable-speed drive (spring-loaded) 919
101033 Front attachment variable-speed drive (spring-loaded), exploded view 922
101034 Assembling the front attachment variable-speed drive (spring-loaded) 924
101035 Installing the front attachment variable-speed drive (spring-loaded) 929
101036 Removing the front attachment variable-speed intermediate drive 930
101037 Disassembling the front attachment variable-speed intermediate drive 931
101038 Front attachment variable-speed intermediate drive, exploded view 933
101039 Assembling the front attachment variable-speed intermediate drive 934
101040 Installing the front attachment variable-speed intermediate drive 936
101041 Removing the driven pulley of belt (R1), (R2) or (R3) 936
101042 Installing the driven pulley of belt (R1), (R2) or (R3) 938
101043 Removing the V-belt pulley of belt (R2) or (R3) (upper feed rake conveyor shaft) 938
101044 Installing the V-belt pulley of belt (R2) or (R3) (upper feed rake conveyor shaft) 939
101045 Removing the feed rake conveyor slip clutch 940
101046 Installing the feed rake conveyor slip clutch 940
101047 Removing the feed rake conveyor slip clutch linings 941
101048 Feed rake conveyor slip clutch, exploded view 942
101049 Installing the feed rake conveyor slip clutch linings 942
101050 Removing the guide roller of belt (R2) or (R3) 944
101051 Guide roller of belt (R2) or (R3), exploded view 944
101052 Installing the guide roller of belt (R2) or (R3) 945
101053 Removing the guide roller of belt (R3) 946
101054 Guide roller of belt (R3), exploded view 947
101055 Installing the guide roller of belt (R3) 948
1011 Special tools for front attachment drive 950
10111 Disassembling the rotary coupling of front attachment clutch (441) 950
10112 Removing the front attachment clutch with hydraulic cylinder (352) 951
10113 Removing / installing the front attachment clutch with hydraulic cylinder (352) 952
10114 Assembling the front attachment clutch with hydraulic cylinder (352) 953
10115 Installing the front attachment coupling with hydraulic cylinder (352) 954
10116 Removing the drive pulley of belt (R2) 955
10117 Disassembling / assembling the drive pulley of belt (R2) 956
10118 Installing the drive pulley of belt (R2) 957
10119 Removing the front attachment variable-speed drive (hydraulic) 958
101110 Removing the front attachment variable-speed drive (hydraulic) 959
101111 Disassembling the front attachment variable-speed drive (hydraulic) 960
101112 Assembling the front attachment variable-speed drive (hydraulic) 961
101113 Installing the front attachment variable-speed drive (hydraulic) 962
101114 Removing the front attachment variable-speed drive (spring-loaded) 963
101115 Disassembling the front attachment variable-speed drive (spring-loaded) 964
101116 Assembling the front attachment variable-speed drive (spring-loaded) 965
101117 Installing the front attachment variable-speed drive (spring-loaded) 966
101118 Removing the driven pulley of belt (R1), (R2) or (R3) 967
101119 Installing the feed rake conveyor slip clutch 968
101120 Installing the feed rake conveyor slip clutch linings 968
1012 Hydraulic reel drive 969
10121 Removing the drive pulley of belt (R6) (with cutterbar variable-speed drive) 969
10122 Installing the drive pulley of belt (R6) (with cutterbar variable-speed drive) 969
10123 Removing the driven pulley of belt (R6) 969
10124 Installing the driven pulley of belt (R6) 970
1013 Axial rotor drive 971
10131 Removing the drive pulley of belt (R42) 971
10132 Installing the drive pulley of belt (R42) 972
10133 Removing jockey pulley of belt (R42) 973
10134 Jockey pulley of belt (R42), exploded view 973
10135 Installing jockey pulley of belt (R42) 974
10136 Removing the guide roller of belt (R42) 975
10137 Guide roller of belt (R42), exploded view 975
10138 Installing the guide roller of belt (R42) 976
10139 Removing driven pulley of belt (R42) 977
101310 Installing the driven pulley of belt (R42) 977
101311 Removing the drive pulley of belt (R40) 978
101312 Installing the drive pulley of belt (R40) 979
101313 Installing the driven pulley bearing mount of belt (R42) 981
101314 Disassembling the driven pulley of belt (R42) 981
101315 Driven pulley bearing mount of belt (R42), exploded view 982
101316 Assembling the driven pulley bearing mount of belt (R42) 983
101317 Installing the driven pulley bearing mount of belt (R42) 984
101318 Removing the driven pulley of belt (R40) 985
101319 Installing the driven pulley of belt (R40) 986
101320 Removing the driven pulley bearing mount of belt (R40/R41) 987
101321 Installing the driven pulley bearing mount of belt (R40/R41) 988
101322 Removing the jockey pulley of belt (R40) 990
101323 Jockey pulley of belt (R40), exploded view 990
101324 Installing the jockey pulley of belt (R40) 990
101325 Removing the axial rotor variable speed drive (hydraulic) 991
101326 Disassembling the axial rotor variable speed drive (hydraulic) 993
101327 Axial rotor variable speed drive (hydraulic), exploded view 995
101328 Assembling the axial rotor variable speed drive (hydraulic) 997
101329 Installing the axial rotor variable speed drive (hydraulic) 998
101330 Removing the axial rotor variable speed drive (spring-loaded)1000
101331 Disassembling the axial rotor variable speed drive (spring-loaded) 1002
101332 Axial rotor variable speed drive (spring-loaded), exploded view1006
101333 Assembling the axial rotor variable speed drive (spring-loaded)1008
101334 Installing the axial rotor variable speed drive (spring-loaded)1013
101335 Removing the rotor drive gearbox (from serial no) 1015
101336 Disassembling the rotor drive gearbox (from serial no)1016
101337 Rotor drive gearbox (from serial no), exploded view1020
101338 Assembling the rotor drive gearbox (from serial no)1022
101339 Installing the rotor drive gearbox (from serial no)1026
1014 Special tool for axial rotor drive1028
10141 Installing the drive pulley of belt (R42)1028
10142 Removing the driven pulley bearing mount of belt (R40/R41)1029
10143 Installing the driven pulley bearing mount of belt (R40/R41)1030
10144 Removing the axial rotor variable speed drive (hydraulic)1031
10145 Installing the axial rotor variable speed drive (hydraulic)1032
10146 Removing the axial rotor variable speed drive (spring-loaded)1033
10147 Disassembling the axial rotor variable speed drive (spring-loaded) 1034
10148 Installing the axial rotor variable speed drive (spring-loaded)1035
1015 Sieve pan drive1036
10151 Removing the drive pulley of belt (R18)1036
10152 Installing the drive pulley of belt (R18)1037
10153 Removing the driven pulley of belt (R18)1038
10154 Driven pulley of belt (R18), exploded view1040
10155 Installing the driven pulley of belt (R18)1040
10156 Removing the jockey pulley of belt (R18)1042
10157 Jockey pulley of belt (R18), exploded view1042
10158 Installing the jockey pulley of belt (R18)1043
10159 Removing the driven pulley of belt (R19)1044
101510 Driven pulley of belt (R19), exploded view1045
101511 Installing the driven pulley of belt (R19)1046
101512 Removing the jockey pulley of belt (R19)1047
101513 Jockey pulley of belt (R19), exploded view1047
101514 Installing the jockey pulley of belt (R19)1048
101515 Removing the driven pulley of belt (R25)1049
101516 Installing the driven pulley of belt (R25)1050
101517 Removing the jockey pulley of belt (R25)1052
101518 Jockey pulley of belt (R25), exploded view1052
101519 Installing the jockey pulley of belt (R25)1053
101520 Removing the driven pulley of sieve pan belt (R20) 1054
101521 Installing the driven pulley of sieve pan belt (R20)1055
101522 Removing the driven pulley of grain auger belt (R20) 1056
101523 Installing the driven pulley of grain auger belt (R20) 1057
101524 Removing the driven pulley of returns auger belt (R20) 1058
101525 Installing the driven pulley of returns auger belt (R20)1059
101526 Removing the jockey pulley of belt (R20)1060
101527 Jockey pulley of belt (R20), exploded view1060
101528 Installing the jockey pulley of belt (R20)1061
101529 Removing the guide roller of belt (R20)1062
101530 Guide roller of belt (R20), exploded view1062
101531 Installing the guide roller of belt (R20) 1063
101532 Removing the front guide roller (LEXION 580) of belt (R20)1065
101533 Front guide roller (LEXION 580) of belt (R20), exploded view1065
101534 Installing the front guide roller (LEXION 580) of belt (R20)1066
101535 Removing the driven pulley (grain auger) of belt (R21)1067
101536 Installing driven pulley (grain auger) of belt (R21)1068
101537 Removing the driven pulley (returns auger) of belt (R21)1069
101538 Installing the driven pulley (returns auger) of belt (R21)1070
101539 Removing jockey pulley of belt (R21)1071
101540 Jockey pulley of belt (R21), exploded view1071
101541 Installing the jockey pulley of belt (R21)1072
101542 Removing the guide roller of belt (R21)1073
101543 Guide roller of belt (R21), exploded view1073
101544 Installing the guide roller of belt (R21)1074
1016 Special tools for sieve pan drive1076
10161 Removing the drive pulley of belt (R18)1076
10162 Installing the drive pulley of belt (R18)1077
10163 Removing the driven pulley of belt (R18)1078
10164 Installing the driven pulley of belt (R18)1079
10165 Installing the driven pulley of belt (R19)1080
10166 Removing the driven pulley of belt (R25)1081
10167 Removing the driven pulley of belt (R25)1082
1017 Feed pan drive1083
10171 Removing the feed pan drive shaft1083
10172 Feed pan drive shaft, exploded view1085
10173 Installing the feed pan drive shaft 1086
10174 Removing the driven pulley of belt (R23)1088
10175 Driven pulley of belt (R23), exploded view1088
10176 Installing the driven pulley of belt (R23)1089
10177 Removing the jockey pulley of belt (R23)1090
10178 Jockey pulley of belt (R23), exploded view1090
10179 Installing the jockey pulley of belt (R23)1091
101710 Removing the driven pulley of belt (R24)1092
101711 Installing the driven pulley of belt (R24)1092
101712 Removing the jockey pulley of belt (R24)1093
101713 Jockey pulley of belt (R24), exploded view1094
101714 Installing the jockey pulley of belt (R24)1094
1018 Fan drive: standard cleaning system1096
10181 Removing the jockey pulley of belt (R46)1096
10182 Jockey pulley of belt (R46), exploded view1096
10183 Installing the jockey pulley of belt (R46)1097
10184 Removing the fan positioning motor1097
10185 Fan adjustment (electric), exploded view1099
10186 Installing the fan positioning motor1100
10187 Adjusting the fan drive1101
10188 Remove the electric fan variable- speed drive1102
10189 Installing the electric fan variable- speed drive1104
101810 Removing the spring-loaded fan variable-speed drive1106
101811 Disassembling the spring-loaded fan variable-speed drive1106
101812 Spring-loaded fan variable-speed drive, exploded view1107
101813 Assembling the spring-loaded fan variable-speed drive1108
101814 Installing the spring-loaded fan variable-speed drive1110
1019 Fan drive special tool: standard cleaning system1111
10191 Removing the spring-loaded fan variable-speed drive1111
10192 Disassembling/assembling the fan variable-speed drive (spring-loaded)1112
1020 Fan drive: JET STREAM cleaning system1113
10201 Removing the jockey pulley of belt (R47)1113
10202 Jockey pulley of belt (R47), exploded view1113
10203 Installing the jockey pulley of belt (R47)1114
10204 Removing the fan positioning motor1114
10205 Installing the fan positioning motor1117
10206 Remove the electric fan variable- speed drive1119
10207 Disassembling the fan variable speed drive (electrical)1119
10208 Fan variable speed drive (electrical), exploded view1121
10209 Assembling the fan variable speed drive (electrical)1122
102010 Installing the electric fan variable- speed drive1124
102011 Removing the spring-loaded fan variable-speed drive1124
102012 Disassembling the spring-loaded fan variable-speed drive1125
102013 Spring-loaded fan variable-speed drive, exploded view1127
102014 Assembling the spring-loaded fan variable-speed drive1128
102015 Installing the spring-loaded fan variable-speed drive1130
102016 Removing the fan variable speed drive intermediate drive1131
102017 Fan variable speed drive intermediate drive, exploded view1132
102018 Installing the fan variable speed drive intermediate drive1132
102019 Removing the driven pulley of belt (R50)1134
102020 Removing the driven pulley of belt (R50)1136
102021 Removing the jockey pulley of belt (R50)1137
102022 Jockey pulley of belt (R50), exploded view1138
102023 Installing the jockey pulley of belt (R50)1139
1021 Fan drive special tool: JET STREAM cleaning system1140
10211 Removing the spring-loaded fan variable-speed drive1140
10212 Disassembling/assembling the fan variable-speed drive (spring-loaded)1141
10213 Installing the fan variable speed drive intermediate drive1142
1022 Grain tank unloading drive1143
10221 Removing the lower grain tank unloading angle drive1143
10222 Disassembling the lower grain tank unloading angle drive1144
10223 Lower grain tank unloading angle drive, exploded view1148
10224 Assembling the bottom grain tank unloading angle drive1149
10225 Installing the lower grain tank unloading angle drive1153
10226 Removing the upper grain tank unloading angle drive1154
10227 Disassembling the upper grain tank unloading angle drive1155
10228 Upper grain tank unloading angle drive, exploded view1157
10229 Assembling the upper grain tank unloading angle drive1158
102210 Installing the upper grain tank unloading angle drive1162
102211 Removing the sprockets of drive chain (K11)1162
102212 Installing the sprockets of drive chain (K11)1163
102213 Removing the chain lubrication pump1164
102214 Disassembling the chain lubrication pump1164
102215 Chain lubrication pump, exploded view1166
102216 Assembling the chain lubrication pump1167
102217 Installing the chain lubrication pump1168
102218 Removing the jockey pulley of belt (R10)1169
102219 Jockey pulley of belt (R10), exploded view1169
102220 Installing the jockey pulley of belt (R10)1170
102221 Removing the grain tank unloading intermediate drive shaft1171
102222 Disassembling the grain tank unloading intermediate drive shaft1172
102223 Grain tank unloading intermediate drive shaft, exploded view1174
102224 Assembling the grain tank unloading intermediate drive shaft1175
102225 Installing the grain tank unloading intermediate drive shaft1176
1023 Straw chopper drive1179
10231 Removing the driven pulley of belt (R12)1179
10232 Driven pulley of belt (R12), exploded view1180
10233 Installing the driven pulley of belt (R12)1181
10234 Removing the jockey pulley of belt (R12)1182
10235 Jockey pulley of belt (R12), exploded view1183
10236 Installing the jockey pulley of belt (R12)1184
10237 Removing the driven pulley of belt (R13)1185
10238 Driven pulley of belt (R13), exploded view1187
10239 Assembling the driven pulley of belt (R13)1188
102310 Removing the jockey pulley of belt (R13)1189
102311 Jockey pulley of belt (R13), exploded view1189
102312 Installing the jockey pulley of belt (R13)1190
102313 Removing the driven pulley of belt (R14)1191
102314 Driven pulley of belt (R14), exploded view1193
102315 Installing the driven pulley of belt (R14)1193
102316 Removing the jockey pulley of belt (R14)1194
102317 Jockey pulley of belt (R14), exploded view1195
102318 Installing the jockey pulley of belt (R14)1196
1024 Special tool for straw chopper drive1197
10241 Removing the driven pulley of belt (R12)1197
10242 Installing the driven pulley of belt (R12)1198
10243 Removing the driven pulley of belt (R13)1199
10244 Assembling the driven pulley of belt (R13)1200
1025 Straw/chaff spreader drive hydraulic pump1201
10251 Removing the driven pulley of belt (R8)1201
10252 Installing the driven pulley of belt (R8)1201
10253 Removing the jockey pulley of belt (R8)1202
10254 Jockey pulley of belt (R8), exploded view1202
10255 Installing the jockey pulley of belt (R8)1203
1026 Rotary chaff screen drive1204
10261 Removing the rotary chaff screen suction blower1204
10262 Disassembling the rotary chaff screen suction blower1205
10263 Rotary chaff screen suction blower, exploded view1207
10264 Assembling the rotary chaff screen suction blower1209
10265 Installing the rotary chaff screen suction blower1211
1027 Planar rotary chaff screen suctioning system drive1212
10271 Removing the suctioning arm1212
10272 Disassembling the suctioning arm1212
10273 Assembling the suctioning arm1213
10274 Installing the suctioning arm1215
11 Axles, tyres1216
111 Brakes1216
1111 Removing the brake shoes of the parking brake1216
1112 Installing the brake shoes of the parking brake1217
1113 Bleeding the brake system1220
1114 Removing the brake pads (fixed caliper at top)1220
1115 Installing the brake pads (fixed caliper at top)1221
1116 Removing the brake pads (fixed caliper at bottom)1223
1117 Installing the brake pads (fixed caliper at bottom)1224
1118 Removing the fixed caliper1225
1119 Installing the fixed caliper1226
11110 Removing the brake disc1227
11111 Installing the brake disc1228
112 Special tools for brakes1231
1121 Removing the brake shoes of the parking brake1231
113 Drive axle1232
1131 Removing the drive axle1232
1132 Installing the drive axle1238
114 Final drive1247
1141 Removing the final drive1247
1142 Installing the final drive1249
1143 Disassembling the final drive (19T, rice version)1253
1144 Final drive (19T, rice version), exploded view1260
1145 Assembling the final drive (19T, rice version)1262
1146 Disassembling the final drive (21T)1272
1147 Final drive (21T), exploded view1277
1148 Assembling the final drive (21T)1279
1149 Disassembling the planetary final drive (21T/25T)1285
11410 Planetary final drive (21T/25T), exploded view1292
11411 Assembling the planetary final drive (21T/25T)1294
115 Special tool for final drive1302
1151 Disassembling the final drive (19T, rice version)1302
1152 Disassembling the final drive (19T, rice version)1303
1153 Disassembling the final drive (19T, rice version)1304
1154 Assembling the final drive (19T, rice version)1305
1155 Disassembling the final drive (21T)1306
1156 Disassembling the final drive (21T)1307
1157 Assembling the final drive (21T)1308
1158 Disassembling the planetary final drive (21T/25T)1308
1159 Disassembling the planetary final drive (21T/25T)1309
11510 Disassembling the planetary final drive (21T/25T)1310
11511 Assembling the planetary final drive (21T/25T)1311
116 Gearbox1312
1161 Removing the gearbox1312
1162 Installing the gearbox1318
1163 Disassembling the gearbox (19T/21T, without intermediate shaft)1324
1164 Gearbox (19T/21T, without intermediate shaft), exploded view1335
1165 Assembling the gearbox (19T/21T, without intermediate shaft)1338
1166 Disassembling the gearbox (21T, with intermediate shaft)1348
1167 Gearbox (21T, with intermediate shaft), exploded view1360
1168 Assembling the gearbox (21T, with intermediate shaft)1363
1169 Disassembling the gearbox (25T)1374
11610 Gearbox (25T), exploded view1383
11611 Assembling the gearbox (25T)1387
11612 Disassembling the differential (21T)1396
11613 Differential (21T), exploded view1399
11614 Assembling the differential (21T)1400
11615 Disassembling the differential (25T)1402
11616 Differential (25T), exploded view1405
11617 Assembling the differential (25T)1406
117 Gearbox special tools1410
1171 Disassembling the gearbox (19T/21T, without intermediate shaft)1410
1172 Disassembling the gearbox (19T/21T, without intermediate shaft)1410
1173 Disassembling the gearbox (19T/21T, without intermediate shaft)1411
1174 Assembling the gearbox (19T/21T, without intermediate shaft)1412
1175 Disassembling the gearbox (21T, with intermediate shaft)1412
1176 Disassembling the gearbox (21T, with intermediate shaft)1413
1177 Disassembling the gearbox (21T, with intermediate shaft)1413
1178 Disassembling the gearbox (21T, with intermediate shaft)1414
1179 Assembling the gearbox (21T, with intermediate shaft)1415
11710 Assembling the gearbox (21T, with intermediate shaft)1416
11711 Disassembling the gearbox (25T)1416
11712 Disassembling the gearbox (25T)1417
11713 Disassembling the gearbox (25T)1417
11714 Disassembling the gearbox (25T)1418
11715 Assembling the gearbox (25T)1419
11716 Assembling the gearbox (25T)1420
11717 Disassembling the differential (25T)1420
11718 Disassembling the differential (25T)1421
12 Hydraulic system1422
121 General1422
1211 Checking the hydraulic oil level1422
1212 Hydraulic oil change1422
1213 Venting the hydrostatic system1425
122 Accumulators1427
1221 Removing the front attachment dampening accumulator (508)1427
1222 Front attachment dampening valve block (up to serial no), exploded view1429
1223 Front attachment dampening valve block (from serial no), exploded view1431
1224 Installing the front attachment dampening accumulator (508)1432
1225 Removing the cutterbar raise/lower accumulator (508)1432
1226 Installing the cutterbar raise/lower accumulator (508)1433
1227 Removing the cross levelling accumulator (502)1433
1228 Installing the cross levelling accumulator (502)1434
1229 Removing the Autopilot accumulator (503)1435
12210 Installing the Autopilot accumulator (503)1435
12211 Removing the swathing flap accumulator (507)1436
12212 Installing the swathing flap accumulator (507)1437
12213 Removing the reel drive accumulator (512)1437
12214 Installing the reel drive accumulator (512)1438
12215 Removing the hydrostatic ground drive accumulator (515)1438
12216 Installing the hydrostatic ground drive accumulator (515)1439
123 Hydraulic pumps1440
1231 Removing the reel drive hydraulic pump (213)1440
1232 Installing the reel drive hydraulic pump (213)1444
1233 Adjusting the reel drive hydraulic pump (213)1448
1234 Removing the rotary chaff screen drive/working hydraulics double pump (217/205)1450
1235 Installing the rotary chaff screen drive/working hydraulics double pump (217/205)1452
1236 Removing the steering hydraulics pump (218)1453
1237 Installing the steering hydraulics pump (218)1455
1238 Removing the hydrostatic variable- displacement pump (211) (with electro- hydraulic drive control)1456
1239 Installing the hydrostatic variable- displacement pump (211) (with electro- hydraulic drive control)1460
12310 Removing the hydrostatic variable- displacement pump (211) (with mechanical drive control)1462
12311 Installing the hydrostatic variable- displacement pump (211) (with mechanical drive control)1466
12312 Pressure measurements on the hydrostatic variable-displacement pump (211)1469
12313 Removing the straw/chaff spreader/uni-spreader hydraulic pump (224)1470
12314 Installing the straw/chaff spreader/uni- spreader hydraulic pump (224)1472
124 Hydraulic motors1473
1241 Removing the rotary chaff screen drive hydraulic motor (216)1473
1242 Installing the rotary chaff screen drive hydraulic motor (216)1475
1243 Removing the planar rotary chaff screen suctioning system hydraulic motor (216)1477
1244 Installing the planar rotary chaff screen suctioning system hydraulic motor (216)1478
1245 Removing the suctioning arm drive hydraulic motor (228)1479
1246 Installing the suctioning arm drive hydraulic motor (228)1481
1247 Removing the ground drive fixed- displacement motor (207) (3-gear transmission)1482
1248 Installing the ground drive fixed- displacement motor (207) (3-gear transmission)1485
1249 Removing the ground drive fixed- displacement motor (210) (2-speed gearbox)1488
12410 Installing the ground drive fixed- displacement motor (210) (2-speed gearbox)1491
12411 Removing the chaff spreader drive hydraulic motor (223) (LEXION 570)1493
12412 Installing the chaff spreader drive hydraulic motor (223) (LEXION 570)1494
12413 Removing the chaff spreader drive hydraulic motor (223) (LEXION 580)1495
12414 Installing the chaff spreader drive hydraulic motor (223) (LEXION 580)1498
12415 Removing the straw spreader drive hydraulic motor (223)1499
12416 Installing the straw spreader drive hydraulic motor (223)1501
125 Hydraulic cylinder1502
1251 Removing the front attachment variable-speed drive hydraulic cylinder (354)1502
1252 Disassembling the front attachment variable-speed drive hydraulic cylinder (354)1502
1253 Front attachment variable-speed drive hydraulic cylinder (354), exploded view1503
1254 Assembling the front attachment variable-speed drive hydraulic cylinder (354)1503
1255 Installing the front attachment variable- speed drive hydraulic cylinder (354)1504
1256 Removing the rotor variable-speed drive hydraulic cylinder (357)1505
1257 Disassembling the rotor variable speed drive hydraulic cylinder (357)1506
1258 Rotor variable speed drive hydraulic cylinder (357), exploded view1506
1259 Assembling the rotor variable speed drive hydraulic cylinder (357)1507
12510 Installing the rotor variable-speed drive hydraulic cylinder (357)1508
12511 Removing the rotary coupling (441)1508
12512 Disassembling the rotary coupling (441)1510
12513 Rotary coupling (441), exploded view1511
12514 Assembling the rotary coupling (441)1512
12515 Installing the rotary coupling (441)1514
12516 Removing the threshing drum variable-speed drive hydraulic cylinder (311)1515
12517 Disassembling the threshing drum variable-speed drive hydraulic cylinder (311)1515
12518 Threshing drum variable-speed drive hydraulic cylinder (311), exploded view1516
12519 Assembling the threshing drum variable-speed drive hydraulic cylinder (311)1516
12520 Installing the threshing drum variable- speed drive hydraulic cylinder (311)1517
12521 Removing the threshing mechanism hydraulic cylinder (312)1518
12522 Disassembling the threshing mechanism hydraulic cylinder (312)1518
12523 Threshing mechanism hydraulic cylinder (312), exploded view1520
12524 Assembling the threshing mechanism hydraulic cylinder (312)1521
12525 Installing the threshing mechanism hydraulic cylinder (312)1523
12526 Removing the grain tank unloading hydraulic cylinder (321)1524
12527 Disassembling the grain tank unloading hydraulic cylinder (321)1524
12528 Grain tank unloading hydraulic cylinder (321), exploded view1525
12529 Assembling the grain tank unloading hydraulic cylinder (321)1526
12530 Installing the grain tank unloading hydraulic cylinder (321)1527
12531 Removing the straw chopper hydraulic cylinder (347)1527
12532 Disassembling the straw chopper hydraulic cylinder (347)1528
12533 Straw chopper hydraulic cylinder (347), exploded view1529
12534 Assembling the straw chopper hydraulic cylinder (347)1530
12535 Installing the straw chopper hydraulic cylinder (347)1531
12536 Removing the uni-spreader/straw chopper position hydraulic cylinder (348)1531
12537 Disassembling the uni-spreader/straw chopper position hydraulic cylinder (348)1533
12538 Uni-spreader/straw chopper position hydraulic cylinder (348), exploded view1534
12539 Assembling the uni-spreader/straw chopper position hydraulic cylinder (348)1535
12540 Installing the uni-spreader/straw chopper position hydraulic cylinder (348)1536
12541 Removing the uni-spreader position hydraulic cylinder (350)1538
12542 Disassembling the uni-spreader position hydraulic cylinder (350)1539
12543 Uni-spreader position hydraulic cylinder (350), exploded view1540
12544 Assembling the uni-spreader position hydraulic cylinder (350)1541
12545 Installing the uni-spreader position hydraulic cylinder (350)1543
12546 Removing the reverser drive hydraulic cylinder (352)1544
12547 Disassembling the reverser drive hydraulic cylinder (352)1545
12548 Reverser drive hydraulic cylinder (352), exploded view1546
12549 Assembling the reverser drive hydraulic cylinder (352)1547
12550 Installing the reverser drive hydraulic cylinder (352)1549
12551 Removing the cutterbar lateral levelling hydraulic cylinder (305/306) (standard feed rake conveyor)1551
12552 Disassembling the cutterbar lateral levelling hydraulic cylinder (305/306) (standard feed rake conveyor)1552
12553 Cutterbar lateral levelling hydraulic cylinder (305/306) (up to serial no ) (standard feed rake conveyor), exploded view 1554
12554 Cutterbar lateral levelling hydraulic cylinder (305/306) (from serial no ) (standard feed rake conveyor), exploded view1555
12555 Assembling the cutterbar lateral levelling hydraulic cylinder (305/306) (standard feed rake conveyor)1556
12556 Installing the cutterbar lateral levelling hydraulic cylinder (305/306) (standard feed rake conveyor)1558
12557 Bleeding the cutterbar lateral levelling hydraulic cylinder (305/306) (standard feed rake conveyor)1559
12558 Removing the cutterbar lateral levelling hydraulic cylinder (305/306) (HP feed rake conveyor)1561
12559 Disassembling the cutterbar lateral levelling hydraulic cylinder (305/306) (HP feed rake conveyor)1563
12560 Cutterbar lateral levelling hydraulic cylinder (305/306) (HP feed rake conveyor), exploded view1564
12561 Assembling the cutterbar lateral levelling hydraulic cylinder (305/306) (HP feed rake conveyor)1565
12562 Installing the cutterbar lateral levelling hydraulic cylinder (305/306) (HP feed rake conveyor)1566
12563 Bleeding the cutterbar lateral levelling hydraulic cylinder (305/306) (HP feed rake conveyor)1568
12564 Removing the cutterbar hydraulic cylinder (351) (with spring)1569
12565 Disassembling the cutterbar hydraulic cylinder (351) (with spring)1571
12566 Cutterbar hydraulic cylinder (351) (with spring), exploded view1573
12567 Assembling the cutterbar hydraulic cylinder (351) (with spring)1574
12568 Installing the cutterbar hydraulic cylinder (351) (with spring)1576
12569 Removing the cutterbar hydraulic cylinder (351) (without spring)1577
12570 Disassembling the cutterbar hydraulic cylinder (351) (without spring)1578
12571 Cutterbar hydraulic cylinder (351) (without spring), exploded view1580
12572 Assembling the cutterbar hydraulic cylinder (351) (without spring)1581
12573 Installing the cutterbar hydraulic cylinder (351) (without spring)1582
12574 Removing the cutterbar spring lock hydraulic cylinder (344)1583
12575 Disassembling the cutterbar spring lock hydraulic cylinder (344)1584
12576 Cutterbar spring lock hydraulic cylinder (344), exploded view1585
12577 Assembling the cutterbar spring lock hydraulic cylinder (344)1586
12578 Installing the cutterbar spring lock hydraulic cylinder (344)1587
12579 Removing the concave adjustment hydraulic cylinders (381)1587
12580 Disassembling the concave adjustment hydraulic cylinder (381)1589
12581 Concave adjustment hydraulic cylinder (381), exploded view1590
12582 Assembling the concave adjustment hydraulic cylinder (381)1591
12583 Installing the concave adjustment hydraulic cylinders (381)1592
12584 Removing the threshing concave overload hydraulic cylinder (382)1593
12585 Disassembling the threshing concave overload hydraulic cylinder (382)1595
12586 Threshing concave overload hydraulic cylinder (382), exploded view1596
12587 Assembling the threshing concave overload hydraulic cylinder (382)1597
12588 Installing the threshing concave overload hydraulic cylinder (382)1598
12589 Removing the grain tank unloading tube hydraulic cylinder (320)1599
12590 Disassembling the grain tank unloading tube hydraulic cylinder (320)1600
12591 Grain tank unloading tube hydraulic cylinder (320), exploded view1602
12592 Assembling the grain tank unloading tube hydraulic cylinder (320)1603
12593 Installing the grain tank unloading tube hydraulic cylinder (320)1605
12594 Removing the 3-D sieve pan hydraulic cylinder (301)1606
12595 Disassembling the 3-D sieve pan hydraulic cylinder (301)1607
12596 3-D sieve pan hydraulic cylinder (301), exploded view1609
12597 Assembling the 3-D sieve pan hydraulic cylinder (301)1610
12598 Installing the 3-D sieve pan hydraulic cylinder (301)1612
12599 Bleeding the 3-D sieve pan hydraulic cylinder (301)1612
125100 Removing the 1st gear engage actuation hydraulic cylinder (391)1612
125101 Disassembling the 1st gear engage actuation hydraulic cylinder (391)1614
125102 1st gear engage actuation hydraulic cylinder (391), exploded view1615
125103 Assembling the 1st gear engage actuation hydraulic cylinder (391)1615
125104 Installing the 1st gear engage actuation hydraulic cylinder (391)1617
125105 Removing the 1st gear neutral actuation hydraulic cylinder (392)1618
125106 Disassembling the 1st gear neutral actuation hydraulic cylinder (392)1620
125107 1st gear neutral actuation hydraulic cylinder (392), exploded view1621
125108 Assembling the 1st gear neutral actuation hydraulic cylinder (392)1622
125109 Installing the 1st gear neutral actuation hydraulic cylinder (392)1623
125110 Removing the switch actuation hydraulic cylinder (391/393) (2-speed gearbox)1624
125111 Disassembling the switch actuation hydraulic cylinder (391/393) (2-speed gearbox)1625
125112 Switch actuation hydraulic cylinder (391/393) (2-speed gearbox), exploded view1626
125113 Assembling the switch actuation hydraulic cylinder (391/393) (2-speed gearbox)1626
125114 Installing the switch actuation hydraulic cylinder (391/393) (2-speed gearbox)1627
125115 Removing the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1627
125116 Disassembling the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1629
125117 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393), exploded view1630
125118 Assembling the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1631
125119 Installing the 2nd gear engage / 3rd gear neutral actuation hydraulic cylinder (393)1633
125120 Removing the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1633
125121 Disassembling the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1634
125122 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394), exploded view1635
125123 Assembling the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1636
125124 Installing the 3rd gear engage / 2nd gear neutral actuation hydraulic cylinder (394)1636
125125 Removing the moisture measurement hydraulic cylinder (335)1637
125126 Disassembling the moisture measurement hydraulic cylinder (335)1638
125127 Moisture measurement hydraulic cylinder (335), exploded view1639
125128 Assembling the moisture measurement hydraulic cylinder (335)1640
125129 Installing the moisture measurement hydraulic cylinder (335)1641
125130 Checking and adjusting the moisture measurement hydraulic cylinder (335)1643
125131 Removing the grain elevator hydraulic cylinder (358)1645
125132 Disassembling the grain elevator hydraulic cylinder (358)1645
125133 Grain elevator hydraulic cylinder (358), exploded view1647
125134 Assembling the grain elevator hydraulic cylinder (358)1648
125135 Installing the grain elevator hydraulic cylinder (358)1650
125136 Removing the swathing flap hydraulic cylinder (378)1651
125137 Disassembling the swathing flap hydraulic cylinder (378)1652
125138 Swathing flap hydraulic cylinder (378), exploded view1654
125139 Assembling the swathing flap hydraulic cylinder (378)1655
125140 Installing the swathing flap hydraulic cylinder (378)1657
125141 Removing the grain tank unloading aid hydraulic cylinder (322)1659
125142 Disassembling the grain tank unloading aid hydraulic cylinder (322)1659
125143 Grain tank unloading aid hydraulic cylinder (322), exploded view1661
125144 Assembling the grain tank unloading aid hydraulic cylinder (322)1662
125145 Installing the grain tank unloading aid hydraulic cylinder (322)1664
125146 Removing the steering hydraulic cylinder (323) (standard cleaning system) without Autopilot1664
125147 Disassembling the steering hydraulic cylinder (323) (standard cleaning system) without Autopilot1665
125148 Steering hydraulic cylinder (323) (standard cleaning system) without Autopilot, exploded view1667
125149 Assembling the steering hydraulic cylinder (323) (standard cleaning system) without Autopilot1668
125150 Installing the steering hydraulic cylinder (323) (standard cleaning system) without Autopilot1670
125151 Removing the steering hydraulic cylinder (323) (standard cleaning system) with Autopilot1670
125152 Disassembling the steering hydraulic cylinder (323) (standard cleaning system) with Autopilot1672
125153 Steering hydraulic cylinder (323) (standard cleaning system) with Autopilot, exploded view1675
125154 Assembling the steering hydraulic cylinder (323) (standard cleaning system) with Autopilot1677
125155 Installing the steering hydraulic cylinder (323) (standard cleaning system) with Autopilot1680
125156 Removing the steering hydraulic cylinder (323) (JET STREAM cleaning system) without Autopilot1681
125157 Disassembling the steering hydraulic cylinder (323) (JET STREAM cleaning system) without Autopilot1682
125158 Steering hydraulic cylinder (323) (JET STREAM cleaning system) without Autopilot, exploded view1684
125159 Assembling the steering hydraulic cylinder (323) (JET STREAM cleaning system) without Autopilot1685
125160 Installing the steering hydraulic cylinder (323) (JET STREAM cleaning system) without Autopilot1687
125161 Removing the steering hydraulic cylinder (323) (JET STREAM cleaning system) with Autopilot1687
125162 Disassembling the steering hydraulic cylinder (323) (JET STREAM cleaning system) with Autopilot1689
125163 Steering hydraulic cylinder (323) (JET STREAM cleaning system) with Autopilot, exploded view1691
125164 Assembling the steering hydraulic cylinder (323) (JET STREAM cleaning system) with Autopilot1692
125165 Installing the steering hydraulic cylinder (323) (JET STREAM cleaning system) with Autopilot1694
125166 Removing the radial spreader operating position/transport position hydraulic cylinder (3004)1695
125167 Disassembling the radial spreader operating position/transport position hydraulic cylinder (3004)1696
125168 Radial spreader operating position/transport position hydraulic cylinder (3004), exploded view1697
125169 Assembling the radial spreader operating position/transport position hydraulic cylinder (3004)1698
125170 Installing the radial spreader operating position/transport position hydraulic cylinder (3004)1699
125171 Removing the deflector plate adjustment hydraulic cylinder (3005)1699
125172 Disassembling the deflector plate adjustment hydraulic cylinder (3005)1700
125173 Deflector plate adjustment hydraulic cylinder (3005), exploded view1701
125174 Assembling the deflector plate adjustment hydraulic cylinder (3005)1702
125175 Installing the deflector plate adjustment hydraulic cylinder (3005)1703
125176 Removing the hydraulic cylinder for raising/lowering the radial spreader (3006)1703
125177 Disassembling the hydraulic cylinder for raising/lowering the radial spreader (3006)1704
125178 Hydraulic cylinder for raising/lowering the radial spreader (3006), exploded view1705
125179 Assembling the hydraulic cylinder for raising/lowering the radial spreader (3006)1706
125180 Installing the hydraulic cylinder for raising/lowering the radial spreader (3006)1707
125181 Removing the grain contact cover hydraulic cylinder (3029/3030)1707
125182 Disassembling the grain contact cover hydraulic cylinder (3029/3030)1709
125183 Grain contact cover hydraulic cylinder (3029/3030), exploded view1711
125184 Assembling the grain contact cover hydraulic cylinder (3029/3030)1712
125185 Installing the grain contact cover hydraulic cylinder (3029/3030)1713
125186 Removing the parking bake hydraulic cylinder (3003) (2-speed gearbox)1715
125187 Installing the parking bake hydraulic cylinder (3003) (2-speed gearbox)1715
126 Valve blocks1717
1261 Main valve block, exploded view1717
1262 Removing the master valve (Y77)1718
1263 Installing the master valve (Y77)1720
1264 Removing the front attachment raise solenoid valve (Y85)1721
1265 Installing the front attachment raise solenoid valve (Y85)1723
1266 Removing the front attachment lower solenoid valve (Y87)1724
1267 Installing the front attachment lower solenoid valve (Y87)1726
1268 Removing the working hydraulics pressure relief valve (703)1728
1269 Installing the working hydraulics pressure relief valve (703)1730
12610 Checking and adjusting the working hydraulics pressure relief valve (703)1731
12611 Removing the front attachment lower flow control valve (614)1732
12612 Disassembling the front attachment lower flow control valve (614)1733
12613 Assembling the front attachment lower flow control valve (614)1733
12614 Installing the front attachment lower flow control valve (614)1735
12615 Removing the non-return valve for raising/lowering the front attachment (732)1735
12616 Installing the non-return valve for raising/lowering the front attachment (732)1736
12617 Removing the pilot valve for lowering the front attachment (743)1737
12618 Installing the pilot valve for lowering the front attachment (743)1738
12619 Low pressure hydraulic system valve blocks, exploded view1740
12620 Removing the low-pressure solenoid valve1741
12621 Installing the low-pressure solenoid valve1742
12622 Removing the low-pressure hydraulics pressure relief valve (729)1743
12623 Low-pressure hydraulics pressure relief valve (729), exploded view1745
12624 Installing the low-pressure hydraulics pressure relief valve (729)1745
12625 Checking and adjusting the low- pressure hydraulics pressure relief valve (729)1746
12626 Front attachment dampening valve block (up to serial no), exploded view1747
12627 Front attachment dampening valve block (from serial no), exploded view1749
12628 Removing the front attachment dampening solenoid valve (Y97)1750
12629 Installing the front attachment dampening solenoid valve (Y97)1752
12630 Working hydraulics valve block, exploded view1754
12631 Removing the threshing drum slow solenoid valve (Y19)1755
12632 Installing the threshing drum slow solenoid valve (Y19)1757
12633 Removing the threshing drum fast solenoid valve (Y20)1758
12634 Installing the threshing drum fast solenoid valve (Y20)1760
12635 Removing the grain tank unloading tube swing out solenoid valve (Y33)1760
12636 Installing the grain tank unloading tube swing out solenoid valve (Y33)1762
12637 Removing the grain tank unloading tube swing in solenoid valve (Y34)1763
12638 Installing the grain tank unloading tube swing in solenoid valve (Y34)1765
12639 Removing the solenoid valve for straw chopper/uni-spreader/radial spreader (Y74/Y81/Y185)1765
12640 Installing the solenoid valve for straw chopper/uni-spreader/radial spreader (Y74/Y81/Y185)1767
12641 Removing the solenoid valve for straw chopper/uni-spreader/radial spreader (Y75/Y82/Y184)1768
12642 Installing the solenoid valve for straw chopper/uni-spreader/radial spreader (Y75/Y82/Y184)1770
12643 Removing the concave narrow solenoid valve (Y17)1770
12644 Installing the concave narrow solenoid valve (Y17)1772
12645 Removing the solenoid valve for threshing concave wide (Y18)1773
12646 Installing the concave wide solenoid valve (Y18)1775
12647 Removing the non-return valve (734) for straw chopper/uni-spreader1776
12648 Installing the non-return valve (734) for straw chopper/uni-spreader1777
12649 Removing the shut-off valve (636) for threshing concave overload1778
12650 Installing the shut-off valve (636) for threshing concave overload1780
12651 Working hydraulics valve block, exploded view1781
12652 Removing the front attachment variable-speed drive slow solenoid valve (Y89)1782
12653 Installing the front attachment variable-speed drive slow solenoid valve (Y89)1783
12654 Removing the front attachment variable-speed drive fast solenoid valve (Y90)1784
12655 Installing the front attachment variable-speed drive fast solenoid valve (Y90)1786
12656 Working hydraulics valve block, exploded view1788
12657 Removing the rotor variable speed drive solenoid valve (Y98/Y99)1789
12658 Installing the rotor variable speed drive solenoid valve (Y98/Y99)1790
12659 Removing the one way restrictor valve for rotor variable speed drive (759)1791
12660 Installing the one way restrictor valve for rotor variable speed drive (759)1792
12661 Working hydraulics valve block, exploded view1793
12662 Removing the cutterbar spring solenoid valve (Y70/Y71)1794
12663 Installing the cutterbar spring solenoid valve (Y70/Y71)1795
12664 Removing the cutterbar springs non- return valve (734)1796
12665 Installing the cutterbar springs non- return valve (734)1798
12666 Working hydraulics valve block, exploded view1799
12667 Removing the front attachment quick stop solenoid valve (Y101)1800
12668 Installing the front attachment quick stop solenoid valve (Y101)1802
12669 Auto Contour and reversing valve block, exploded view1803
12670 Removing the left front attachment cross levelling solenoid valve (Y67)1804
12671 Installing the left front attachment cross levelling solenoid valve (Y67)1806
12672 Removing the right front attachment cross levelling solenoid valve (Y68)1807
12673 Installing the right front attachment cross levelling solenoid valve (Y68)1809
12674 Removing the Auto-Contour non- return valve (732)1810
12675 Installing the Auto-Contour non-return valve (732)1812
12676 Removing the Auto-Contour non- return valve (734)1813
12677 Installing the Auto-Contour non-return valve (734)1814
12678 Removing the Auto-Contour flow control valve (740)1815
12679 Installing the Auto-Contour flow control valve (740)1816
12680 Removing the front attachment reverse solenoid valve (Y86)1817
12681 Installing the front attachment reverse solenoid valve (Y86)1819
12682 Removing the reversing non-return valve (732)1820
12683 Installing the reversing non-return valve (732)1821
12684 Removing the reversing connecting valve (776)1822
12685 Installing the reversing connecting valve (776)1824
12686 Grain tank switching valve block, exploded view1825
12687 Removing the solenoid valve for opening/closing the grain tank cover (Y182/Y183)1826
12688 Installing the solenoid valve for opening/closing the grain tank cover (Y182/Y183)1828
12689 Removing the grain tank cover non- return valve (734)1829
12690 Installing the grain tank cover non- return valve (734)1831
12691 Autopilot valve block, exploded view1833
12692 Removing the Autopilot left solenoid valve (Y9)1834
12693 Installing the Autopilot left solenoid valve (Y9)1836
12694 Removing the Autopilot right solenoid valve (Y10)1837
12695 Installing the Autopilot right solenoid valve (Y10)1839
12696 Removing the Autopilot non-return valve (732)1840
12697 Installing the Autopilot non-return valve (732)1842
12698 Removing the Autopilot non-return valve (734)1843
12699 Installing the Autopilot valve non- return valve (734)1844
126100 Removing the dynamic side hill levelling 3-D pendulum control (601)1846
126101 Disassembling the dynamic side hill levelling 3-D pendulum control (601)1847
126102 Dynamic side hill levelling 3-D pendulum control (601), exploded view1849
126103 Assembling the dynamic side hill levelling 3-D pendulum control (601)1850
126104 Installing the dynamic side hill levelling 3-D pendulum control (601)1851
126105 Hydraulic reel drive valve block, exploded view1852
126106 Removing the solenoid valve for hydraulic reel drive (Y95/Y96)1853
126107 Installing the solenoid valve for hydraulic reel drive (Y95/Y96)1854
126108 Removing the reel drive control hydraulic cylinder (356)1855
126109 Disassembling the reel drive control hydraulic cylinder (356)1856
126110 Assembling the reel drive control hydraulic cylinder (356)1857
126111 Installing the reel drive control hydraulic cylinder (356)1858
126112 Removing the brake restrictor valve (750)1859
126113 Disassembling the brake restrictor valve (750)1861
126114 Brake restrictor valve (750), exploded view1864
126115 Assembling the brake restrictor valve (750)1865
126116 Installing the brake restrictor valve (750)1869
126117 Checking the brake restrictor valve (750)1870
126118 Valve block for electro-hydraulic gearshift (LEXION 600), exploded view1871
126119 Removing the solenoid valve for gearbox 1st/2nd gear (Y107/Y108)1872
126120 Installing the solenoid valve for gearbox 1/2 gear (Y107/Y108)1873
126121 Removing the differential lock/parking brake solenoid valve (Y105/Y106)1874
126122 Installing the differential lock/parking brake solenoid valve (Y105/Y106)1876
126123 Valve block for electro-hydraulic gearshift (LEXION580/570), exploded view1877
126124 Removing the solenoid valve for gearbox 1/2/3 gear (Y107/Y108/Y123)1878
126125 Installing the solenoid valve for gearbox 1/2/3 gear (Y107/Y108/Y123)1879
126126 Valve block for radial spreader transport position, exploded view1881
126127 Removing the solenoid valve for radial spreader transport position (Y174)1881
126128 Installing the solenoid valve for radial spreader transport position (Y174)1883
126129 Removing the straw/chaff spreader flow control valve (611)1883
126130 Installing the straw/chaff spreader flow control valve (611)1884
127 Special tools1885
1271 Creating a vacuum in the hydraulic tank1885
1272 Pulling out the valve insert1885
1273 Screwing out the iron core1885
1274 Adjusting the reel drive hydraulic pump (213)1886
1275 Removing the hydrostatic variable- displacement pump (211)1887
1276 Pressure measurements on the hydrostatic variable-displacement pump (211)1887
1277 Pressure measurements on the hydrostatic variable-displacement pump (211), low pressure hydraulics1888
1278 Disassembling the rotary coupling (441)1888
1279 Checking and adjusting the working hydraulics pressure relief valve (703)1889
12710 Checking and adjusting the low- pressure hydraulics pressure relief valve (729)1889
12711 Checking the brake restrictor valve (750)1889
13 Engine1890
131 Engine output1890
1311 Removing the engine output pulley1890
1312 Installing the engine output pulley1892
1313 Removing the transfer box1894
1314 Installing the transfer box1898
1315 Disassembling the transfer box1901
1316 Transfer box, exploded view1905
1317 Assembling the transfer box1907
1318 Removing the torsional damper1912
1319 Installing the torsional damper1913
132 Engine output special tool1914
1321 Removing the engine output pulley1914
1322 Disassembling the transfer box1914
1323 Disassembling the transfer box1915
1324 Assembling the transfer box1915
1325 Assembling the transfer box1916
133 Fuel tank1917
1331 Removing the fuel tank1917
1332 Installing the fuel tank1920
1333 Removing the auxiliary fuel tank1924
1334 Installing the auxiliary fuel tank1926
Index1929
Numerics1929
A1929
B1930
C1931
D1932
E1934
F1934
G1936
H1937
I1937
J1938
L1938
M1939
N1939
O1939
P1939
R1939
S1941
T1943
U1944
V1944
W1945

IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION 600 LEXION 580 LEXION 570 REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M