CLAAS LEXION 600 Operator’s Manual – PDF DOWNLOAD

Description

CLAAS LEXION 600 Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS LEXION 600 Operator’s Manual – PDF DOWNLOAD

Introduction
1.1 General Information
1.1.1 How to use this manual:
It is primarily intended for the machine operator and contains information on using, setting and operating the machine. In general, texts and pictures apply to all machine models covered by this manual. The information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text.

• Operation and maintenance of important accessories is also covered by this manual. A separate Operator’s Manual is available for cutterbars. Please read the instructions which apply to the appropriate accessories on your machine. Provided all instructions regarding maintenance and care of your machine are followed, you can count on many years of reliable service.
• Please have your authorised CLAAS dealer carry out the recommended regular inspections. The neglecting of regular maintenance and proper machine operation lead to reduced performance and loss of time. If proper operation and careful maintenance is ensured, your combine harvester, which incorporates latest harvesting technology, will render you excellent service.

This Operator’s Manual as well as the manuals listed
below can be ordered from your CLAAS Dealer:
• Threshing Instructions for special crops
• Fitting and Operating Instructions for accessories

TABLE OF CONTENTS:

CLAAS LEXION 600 Operator’s Manual – PDF DOWNLOAD

1 Introduction
1 1 General Information 20
1 1 1 How to use this manual 20
1 1 2 Validity of instructions 20
2 General Information
2 1 Road traffic 21
2 2 Important notice 23
2 3 Identification plate / Serial number 24
2 3 1 Identification plate 25
2 3 2 Machine serial number 25
2 3 3 Engine serial number 25
2 3 4 Straw chopper identification plate 26
2 3 5 Cab serial number 26
3 Safety Rules
3 1 Safety rules 27
3 1 1 Identification of warning and danger signs 27
3 1 2 Intended use 28
3 1 3 General safety and accident prevention regulations 28
3 1 4 Transporting passengers, instructor, operating personnel 29
3 1 5 Driving operations 29
3 1 6 Leaving the combine harvester 30
3 1 7 Front attachments (cutterbar etc ) and other components 30
3 1 8 Air conditioner 31
3 1 9 Maintenance 31
3 1 10 Basic rule 31
3 1 11 Noise level 31
3 1 12 Accumulator 31
3 1 13 Cylinder safety lock 32
3 1 14 Fire extinguisher 32
3 1 15 Battery isolating switch 33
3 1 16 Wheel chocks 33
3 1 17 Hydraulic system 34
3 1 18 Danger of injury due to escaping hydraulic liquid 34
3 1 19 Accumulator 34
3 1 20 Relieving the concave adjustment accumulator 35
3 2 Safety decals 36
3 2 1 General information about safety decals 36
3 2 2 Safety decals 37
4 Specifications
4 1 CLAAS LEXION 600 66
4 1 1 Cutterbar 66
4 1 2 Threshing mechanism 66
4 1 3 Separation 67
4 1 4 Cleaning (JET STREAM cleaning system) 67
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4 1 5 Grain delivery 67
4 1 6 Engine 67
4 1 7 Chassis 68
4 1 8 Tyres and tyre pressures 69
4 1 9 Torque settings of wheel bolts 69
4 1 10 Track width 70
4 1 11 Transport position / Working position 72
4 1 12 Weights 75
4 1 13 Safety features 76
5 Prior to operation
5 1 General Information 77
5 1 1 Check list for initial operation 77
5 2 Cab 79
5 2 1 Cab with automatic air conditioner 79
5 2 2 Automatic air conditioner 81
5 2 3 Putting the automatic air conditioner into operation 82
5 2 4 Setting the cab temperature 82
5 2 5 Manually setting the evaporator blower speed 83
5 2 6 Activating ECON operating mode 84
5 2 7 Deactivating ECON operating mode 84
5 2 8 REHEAT operation (Dehumidify cab windows) 85
5 2 9 Displaying the outside temperature 85
5 2 10 Changing the temperature display to °Fahrenheit 85
5 2 11 Floor heating 86
5 2 12 Display of malfunction – Error in thermometer F0 (cab, blue) 87
5 2 13 Display of malfunction – Error in thermometer F1 (outlet, yellow) 87
5 2 14 Display of malfunction – Error in thermometer F2 (outside, red) 87
5 2 15 Problem, possible cause or remedy – air conditioner system 88
5 2 16 Cooling box 90
5 2 17 Cooling unit (option) 90
5 2 18 Cooling bag (option) 90
5 2 19 Ice bucket (option) 91
5 2 20 Windscreen washer 91
5 2 21 Crop inspection 91
5 2 22 Opening and closing the cab roof 92
5 2 23 Cab emergency exit 92
5 2 24 Operator’s platform overview 93
5 2 25 Control console 95
5 2 26 Screen (vehicle information display) 98
5 2 27 Screen (harvest display) 100
5 2 28 Keys C / Rotary switch D 102
5 2 29 Ignition switch 103
5 2 30 Multi-function switch 104
5 2 31 Vehicle information unit 105
5 2 32 Multi-function handle 106
5 2 33 Reel height limitation 107
5 2 34 Steering column adjustment 107
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5 2 35 Steering wheel height adjustment 108
5 2 36 Central terminal compartment 108
5 2 37 Table of contents – Central terminal compartment 110
5 2 38 Fuses 111
5 2 39 Relays 114
5 2 40 Operator’s seat 116
5 2 41 Air-suspended driver’s seat 116
5 3 Lighting and socket outlets 119
5 3 1 Headlights, working lights, mirrors 119
5 3 2 Sidefinder (option) 125
5 3 3 Pathfinder lighting 125
5 3 4 Side position lights in case of excess width 126
5 3 5 Socket outlet 12 V 128
5 3 6 CDS 5000 diagnosis connection socket outlet 130
5 4 Access ladder 131
5 4 1 Access and ladder extension 131
5 4 2 Pre-assembling the front ladder (from serial no ) 134
5 4 3 Installing the front ladder 134
5 4 4 Rotating the front ladder 137
5 4 5 Ladder starting protection 138
5 4 6 Rear ladder 139
5 5 Side panels 141
5 5 1 Opening and closing the side panels and the tailgate 141
5 5 2 Opening the tailgate 142
5 5 3 Adjusting the gripping height of the side panels 143
5 5 4 Adjusting the side panel lock 144
5 5 5 Tool cabinet 144
5 6 Mudguards / side panels 146
5 6 1 Installing the mudguards 146
5 6 2 Adapting the side panels (Rice harvesting machines) 147
5 7 Rear axles 148
5 7 1 Rear axle overview 000 768 740 3 LA 2 87 m – 3 27 m / 10 t / 10 L 148
5 7 2 Changing over rear axle 000 768 740 3 LA 2 87 m – 3 27 m / 10 t / 10 L
from transport position to working position 148
5 7 3 Adjusting the track width of rear axle 000 768 740 3
LA 2 87 m – 3 27 m / 10 t / 10 L 151
5 8 Additional weights of rear axle 153
5 8 1 Rear axle additional weights for LEXION 600 with JET STREAM cleaning system 153
5 9 Cutterbar hydraulic cylinders 154
5 9 1 Cutter bar hydraulic cylinder without springs 154
5 9 2 Number of cutterbar cylinders 154
5 10 Dual fitments 155
5 10 1 Mounting the dual fitments 155
5 10 2 Operating the front ladder with dual tyres installed 157
5 11 Grain tank 159
5 11 1 Closing the grain tank drain holes 159
5 12 Driving combine harvester using electric-hydraulic ground drive control 160
5 12 1 Brake pressure switch test 160
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5 12 2 Engine speed rotary switch 160
5 12 3 Average engine idle speed 161
5 12 4 Starting the engine 162
5 12 5 Stopping the engine 163
5 12 6 Coupling / decoupling brake pedals of the foot brake 163
5 12 7 Applying / releasing the parking brake 163
5 12 8 Driving machine 164
5 12 9 Forward travel / reverse travel 164
5 12 10Braking / stopping without mechanical brake operation 165
5 12 11Braking with low mechanical brake actuation 165
5 12 12Braking / stopping with medium mechanical brake actuation 166
5 12 13Stopping with panic brake actuation 167
5 12 14Setting driving strategy 167
5 12 15Driving performance of electric-hydraulic ground drive control for road travel 168
5 12 16Driving performance of electric-hydraulic ground drive control during fieldwork 169
5 12 17Parking the machine 169
5 12 18Checking the wheel chocks / brake shoes 170
5 12 19Manoeuvring the machine 170
5 12 20Setting the ground speed control lever to move easily 171
5 12 21Gear selection 171
5 12 22Machine driving characteristics 172
5 12 23Handling with cutterbar trailer 172
5 12 24Steering 172
5 12 25Engaging/disengaging the CLAAS 4-Trac system 173
5 12 26Mechanically detaching the parking brake hydraulic cylinder 173
5 12 27Mechanically fastening the parking brake hydraulic cylinder 174
5 12 28Towing the machine 175
5 12 29Forward towing 175
5 12 30Reverse towing 176
5 12 31Emergency operation decal – Electro-hydraulic gearshift (EHS) 177
5 12 32Engaging the neutral gearbox position mechanically 178
5 12 33Restoring the original state (gearbox can again be shifted electro-hydraulically) 179
5 12 34Engaging the neutral gearbox position hydraulically 181
5 12 35Engaging the 2nd gear hydraulically 182
5 13 CLAAS Autopilot (Maize picker) 183
5 13 1 Putting the CLAAS Autopilot into operation 183
5 14 CLAAS Autopilot (Grain cutterbar) 185
5 14 1 Adjusting the directional stability of the combine harvester 185
5 14 2 Setting the laser sensor in the field 187
5 14 3 Rough adjustment 188
5 14 4 Fine adjustment 188
5 14 5 Laser sensor (crop edge has moved out of visible range) 189
5 14 6 Adjusting the right laser sensor (accessory) 190
5 14 7 Putting the CLAAS Autopilot into operation 191
5 14 8 Use in rape with left side cutter 192
5 15 CLAAS Cruise Pilot 193
5 15 1 Selecting the CLAAS Cruise Pilot strategy 193
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5 15 2 Activating the CLAAS Cruise Pilot 193
5 15 3 Deactivating the CLAAS Cruise Pilot 193
5 15 4 CLAAS Cruise Pilot – Saving the ground speed in km/h 195
5 15 5 CLAAS Cruise Pilot – Changing the ground speed in km/h 195
5 15 6 CLAAS Cruise Pilot – Saving the crop throughput in t/h 196
5 15 7 CLAAS Cruise Pilot – Changing the crop throughput in t/h 197
5 15 8 CLAAS Cruise Pilot – Driving characteristics while unloading the grain tank 197
6 Installing and removing the cutterbar
6 1 Installing the cutterbar 199
6 1 1 Tilting the cutterbar from transport position 199
6 1 2 Setting the hydraulic cylinder for cutterbar cross levelling 199
6 1 3 Attaching the front attachment 199
6 1 4 Locking cutterbars and maize pickers (Cutterbars without Auto Contour) 201
6 1 5 Connecting the universal drive shaft 202
6 1 6 Mounting the stands 203
6 2 Removing the cutterbar 204
6 2 1 Removing the universal coupling 204
6 2 2 Removing the universal drive shaft 205
6 2 3 Opening the cutterbar locking 205
6 2 4 Laying down the cutterbar on the ground 206
6 2 5 Placing the cutterbar on the cutterbar trailer 206
7 CEBIS operation (Version 8 22)
7 1 CLAAS CEBIS on-board information system 209
7 2 CEBIS monitor and rotary switch 210
7 2 1 C keys 210
7 2 2 Rotary switch D 210
7 2 3 Flagging Box 210
7 2 4 Multi-function handle 211
7 2 5 Monitor areas E (Harvest display) 212
7 3 Rotary switch D 216
7 4 Prior to initial operation 218
7 5 Vehicle information display 219
7 6 Harvest display 220
7 7 Montana control system 221
7 7 1 Axle controller mode 221
7 7 2 Cutting angle controller 221
7 7 3 Cross levelling controller 222
7 7 4 Montana axle limit stops 222
7 7 5 Cutting angle limit stops 222
7 7 6 Cross levelling limit stops 223
7 7 7 Display duration 223
7 8 CLAAS Cruise Pilot 224
7 8 1 Maximum ground speed 224
7 8 2 Throughput zero point 224
7 9 Yield mapping 225
7 10 Flagging 227
7 11 GPS 228
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7 11 1 Mapping ON/OFF 228
7 11 2 Mapping monitor 228
7 11 3 Load GPS data 229
7 12 Preset reel values 230
7 12 1 Horizontal reel position 230
7 12 2 Reel speed 230
7 12 3 Reel height 231
7 13 Preset front attachment values 232
7 13 1 Snapping plate clearance 232
7 13 2 Cutterbar table length 232
7 13 3 CAC settings 233
7 13 4 CAC setting for LEXION Montana 234
7 14 Partial width selection 235
7 15 Yield meter 236
7 15 1 Components 236
7 15 2 Basic settings and calibration 237
7 15 3 Preparations for yield measuring 237
7 15 4 Moisture measurement ON/OFF, Moisture correction, Storage moisture 239
7 15 5 A quick way to obtain reasonable measuring data 239
7 16 Yield measuring 240
7 16 1 Calibration factor 240
7 16 2 Yield zero point measuring 240
7 16 3 Test-weighing 241
7 16 4 Weight measured 241
7 16 5 Moisture correction 241
7 16 6 Moisture measurement ON/OFF 242
7 16 7 Zero angle 242
7 16 8 Storage moisture 242
7 16 9 Dry crop 243
7 17 Crop-dependent settings 244
7 17 1 List of crops 244
7 17 2 Blowing out 246
7 18 Recording 247
7 18 1 Planned records 247
7 18 2 Start / Stop 249
7 18 3 Completed records 249
7 18 4 Daily recorder 251
7 18 5 Recorder summaries 252
7 18 6 Crop recorder 252
7 18 7 Copying the chip card 253
7 19 Adjustments 254
7 19 1 Cutterbar 254
7 19 2 Speeds 258
7 19 3 Tachometer 261
7 19 4 Separation 263
7 19 5 CEBIS 265
7 19 6 Maintenance 270
7 19 7 Operator’s manual 271
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7 19 8 Code protection 275
7 20 Engine loading 276
7 20 1 Engine diagnosis 276
7 21 Alarms 277
7 22 Messages 278
7 23 Fault / Remedy – Yield meter 279
7 24 Guideline values for pulses/100 m 281
8 Operation – Basic machine
8 1 HP feed rake conveyor 282
8 1 1 Adjusting the height of feeder chains 282
8 1 2 Adjusting the cutting angle of the HP feed rake conveyor (option)
to its basic adjustment 282
8 1 3 Adjusting the cutting angle of the HP feed rake conveyor (option) 285
8 1 4 Front attachment reverser 287
8 1 5 Cutting height indicator 287
8 1 6 Setting the drop rate of the front attachment 288
8 1 7 Engaging the front attachment 288
8 1 8 Disengaging the front attachment (switch console) 289
8 1 9 Front attachment QUICK STOP (switch console) 290
8 1 10 Disengaging the front attachment (multi-function handle) 291
8 1 11 Front attachment QUICK STOP (multi-function handle) 292
8 2 Standard feed rake conveyor 293
8 2 1 Adjusting the height of feeder chains 293
8 2 2 Feeder chain safety feature 293
8 2 3 Front attachment reverser 294
8 2 4 Cutting height indicator 294
8 2 5 Setting the drop rate of the front attachment 295
8 2 6 Engaging the front attachment 295
8 2 7 Disengaging the front attachment (switch console) 296
8 2 8 Front attachment QUICK STOP (switch console) 297
8 2 9 Disengaging the front attachment (multi-function handle) 298
8 2 10 Front attachment QUICK STOP (multi-function handle) 299
8 3 Threshing mechanism 300
8 3 1 Stone trap (large stone trap) 300
8 3 2 Engaging the threshing mechanism 301
8 3 3 Disengaging the threshing mechanism 301
8 3 4 Threshing drum 301
8 3 5 Cleaning the threshing mechanism 302
8 3 6 Concave setting 302
8 3 7 Central concave readjustment 303
8 3 8 Readjusting the left concave 303
8 3 9 Adjusting the oil pressure of the concave adjustment accumulators 304
8 3 10 Basic concave setting 304
8 3 11 Designations and dimensions for grain concave / maize concave 310
8 3 12 Designations and measures for spike tooth concave 312
8 3 13 Adjusting the concave position sensor 314
8 3 14 Threshing drum speed 315
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8 3 15 Drum drives 315
8 3 16 Two-step variable-speed drive 315
8 3 17 Removing and installing the preconcave segments (large stone trap) 316
8 3 18 Concave segment 317
8 3 19 Removing a concave segment (large stone trap) 318
8 3 20 Installing the concave segment (large stone trap) 319
8 3 21 Disawner plates 320
8 3 22 Unslugging the threshing drum 320
8 4 LEXION 600 axial rotors 321
8 4 1 Axial rotors 321
8 4 2 Axial rotors variable-speed drive (option) 321
8 4 3 Closing the separating grates 321
8 4 4 Replacing separating grates by dummy concaves (option) 322
8 4 5 Closing the separating grates electrically with flaps (option) 322
8 4 6 Removing and installing the dummy concaves / separating grates 323
8 4 7 Removing the dummy concaves / separating grates 323
8 4 8 Installing the dummy concaves / separating grates 326
8 4 9 Axial rotor straw blockage warning signal 326
8 4 10 Rotors performance monitor 327
8 4 11 Rotor sensors 327
8 5 Cleaning (JET STREAM cleaning system) 328
8 5 1 Cleaning unit 328
8 5 2 Preparation floor 329
8 5 3 Frogmouth sieves 329
8 5 4 Electric sieve adjustment 329
8 5 5 Removing the sieves 330
8 5 6 Installing the sieves 332
8 5 7 Tightening torques of axial mountings for the upper and lower sieves 333
8 5 8 Sieves – Basic adjustment 334
8 5 9 Harvesting without lower sieves 334
8 5 10 Covering up the return pan (accessory for maize) 335
8 5 11 Cleaning fan 335
8 5 12 Adjusting the fan speed adjustment 335
8 5 13 Fitting the fan speed adjustment for grass seed threshing 336
8 5 14 Under-ventilated cleaning step 339
8 5 15 3-D cleaning system 339
8 5 16 Returns 340
8 5 17 Inspecting the returns 340
8 5 18 Upper sieve performance monitor 341
8 5 19 Sieve pan sensor 341
8 6 Grain delivery 342
8 6 1 Augers and auger troughs 342
8 6 2 Elevators 342
8 6 3 Grain tank 343
8 6 4 Grain tank extension 344
8 6 5 Unloading the grain tank 345
8 6 6 Emergency unloading grain tank cover 345
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8 6 7 Grain tank unloading aid (accessory) 346
8 6 8 Grain tank unloading tube 346
8 6 9 Swinging the grain tank unloading tube out and in 347
8 6 10 Grain tank unloading tube transport position 348
8 6 11 Cleaning covers on the grain tank unloading tube 349
8 6 12 Shear bolt for grain tank unloading 349
8 6 13 Engaging and disengaging grain tank unloading 350
8 6 14 Grain tank access 351
8 6 15 Automatic chain lubrication – grain tank unloading (accessory) 352
8 6 16 Grain tank fill indicator 352
8 7 Straw chopper with radial spreader LEXION 600 353
8 7 1 Straw chopper 353
8 7 2 Checks prior to putting the straw chopper with radial spreader into operation 353
8 7 3 Putting the straw chopper into operation
(swinging the radial spreader to chopping position) 354
8 7 4 Putting the straw chopper out of operation
(swinging the radial spreader to swathing position) 355
8 7 5 Swinging the radial spreader to cutterbar trailer transport position 356
8 7 6 Adjusting the cross knife (straw chopper with radial spreader) 357
8 7 7 Adjusting the length of cut (straw chopper with radial spreader) 358
8 7 8 Activating the rasp bar (accessory) (straw chopper with radial spreader) 359
8 7 9 Adjusting the spreading width of radial spreader 360
8 7 10 Adjusting the spreading width centralising switch of radial spreader 361
8 7 11 Converting the radial spreader to grain 361
8 7 12 Converting the radial spreader to maize 362
8 7 13 Reducing the chopper speed 362
8 8 Rice straw chopper with standard spreader LEXION 600 365
8 8 1 Straw chopper 365
8 8 2 Checks prior to putting the rice straw chopper
with standard spreader into operation 365
8 8 3 Rice straw chopper with standard spreader 366
8 8 4 Putting the rice straw chopper into operation
(swinging standard spreader to chopping position) 366
8 8 5 Putting the rice straw chopper out of operation
(swinging standard spreader to swathing position) 367
8 8 6 Swinging the standard spreader to cutterbar trailer transport position 369
8 8 7 Adjusting the cross knife (rice straw chopper with standard spreader) 370
8 8 8 Adjusting the length of cut (rice straw chopper with standard spreader) 371
8 8 9 Activating the rasp bar (accessory) (rice straw chopper with standard spreader) 372
8 8 10 Adjusting the spreading width of standard spreader 373
8 8 11 Adjusting the height of standard spreader 374
8 8 12 Adjusting the spreading width centralising switch of standard spreader 375
8 8 13 Reducing the chopper speed 375
8 9 Chaff spreader 378
8 9 1 Chaff spreader 378
8 9 2 Adjusting the spreading width of chaff spreader 378
8 9 3 Swinging the chaff spreader to the rear 378
8 9 4 Swinging the chaff spreader to the front 379
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8 9 5 Removing the chaff spreader feed pan 380
8 9 6 Installing the chaff spreader feed pan 380
8 9 7 Grain / maize chaff spreader 380
8 10 Uni-spreader 381
8 10 1 Uni-spreader 381
8 10 2 Swinging the uni-spreader to the rear 381
8 10 3 Swinging the uni-spreader to the front 382
8 10 4 Removing the uni-spreader feed pan 382
8 10 5 Installing the uni-spreader feed pan 383
8 10 6 Converting the uni-spreader to grain 383
8 10 7 Converting the uni-spreader to maize 384
8 11 Straw spreader 385
8 11 1 Straw spreader 385
8 11 2 Adjusting the spreading width 385
8 11 3 Fitting the spreader blades 385
8 12 LEXION 600 sieve charts and suggested combine adjustments
(JET STREAM cleaning system) 386
8 12 1 LEXION 600 sieve chart (JET STREAM cleaning system) 386
8 12 2 LEXION 600 suggested combine adjustments (JET STREAM cleaning system) 387
8 13 Disawning 392
8 13 1 Disawner plates 392
8 13 2 Concave segment 393
8 13 3 Rotor cover plates 394
8 14 Problem, cause and / or remedy – Basic machine 395
8 14 1 Front attachment 395
8 14 2 Threshing mechanism 397
8 14 3 Cleaning unit 398
8 14 4 Grain delivery 400
8 14 5 Straw / Putting down the material 402
9 Maintenance – Basic machine
9 1 Important maintenance instructions 403
9 1 1 Important maintenance instructions and safety rules 403
9 1 2 Front attachment 403
9 1 3 Correct tension of steel roller chains 403
9 1 4 Belts 403
9 1 5 Variable-speed drives 404
9 1 6 Bolts 404
9 1 7 Lubrication 404
9 1 8 Brakes 405
9 1 9 Wheels / tyres 406
9 1 10 Hydraulic system 407
9 1 11 Electrical system 408
9 1 12 Air conditioner 409
9 1 13 Safety guards / spare parts 410
9 1 14 Unbalance 410
9 1 15 Welding 411
9 2 Maintenance schedules 412
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9 2 1 Basic machine maintenance schedule 412
9 3 Lubricants charts 416
9 3 1 Lubricants 416
9 4 Hydraulic system 418
9 4 1 Accumulator 418
9 4 2 Checking the oil level 418
9 4 3 Hydraulic oil change 419
9 4 4 Changing the hydraulic oil filter 419
9 4 5 Hydraulic oil filter saturation 420
9 4 6 Replacing the return filter 420
9 4 7 Filling instructions for hydraulic oil change 421
9 4 8 Bleed hydraulic cylinders for cross levelling of cutterbar
(Machines equipped with Auto Contour ) 421
9 5 Transmission / Brakes 423
9 5 1 25 t gearbox 423
9 5 2 Final drive gearbox (planetary gear) 25 t 424
9 5 3 10 t rear axle with JET STREAM cleaning system 424
9 5 4 Threshing drum reduction gearbox 425
9 5 5 Engine output transfer gearbox 426
9 5 6 Grain tank unloading gearbox 427
9 5 7 Rotor gearbox 427
9 5 8 Grain tank filling part-turn gearbox 428
9 5 9 Foot brake and brake fluid 428
9 5 10 Adjusting the parking brake 428
9 6 HP feed rake conveyor 430
9 6 1 Tensioning the feeder chains 430
9 6 2 Cleaning the suction blower (accessory) 431
9 7 Feed rake conveyor 432
9 7 1 Tensioning the feeder chains 432
9 7 2 Cleaning the suction blower (accessory) 433
9 8 Separation 434
9 8 1 Cleaning the separating grates flaps linkage 434
9 9 Elevator chains 435
9 9 1 Tensioning the grain elevator chain (machine without yield meter) 435
9 9 2 Tensioning the grain elevator chain (machine with yield meter / without cock) 436
9 9 3 Tensioning the grain elevator chain (machine with yield meter / with cock) 436
9 9 4 Relieving the tension of the grain elevator chain (machine with yield meter) 437
9 9 5 Tensioning the returns elevator chain 438
9 10 Drive belts / drive chains 439
9 10 1 General Information 439
9 10 2 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system) 440
9 10 3 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system) 442
9 10 4 Removing the belt (1) 444
9 10 5 Installing the belt (1) 444
9 10 6 Removing the belt (2) 445
9 10 7 Installing the belt (2) 447
9 10 8 Removing the belt (3) 448
9 10 9 Installing the belt (3) 449
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9 10 10Removing the belt (4) 451
9 10 11 Installing the belt (4) 453
9 10 12Removing the belt (5) 454
9 10 13Installing the belt (5) 455
9 10 14Removing belt (6) (with torque support) 456
9 10 15Installing belt (6) (with torque support) 457
9 10 16Removing the belt (7) 458
9 10 17Installing the belt (7) 461
9 10 18Removing the belt (8) 463
9 10 19Installing the belt (8) 464
9 10 20Removing the belt (9) 465
9 10 21Installing the belt (9) 468
9 10 22Removing the belt (10) 469
9 10 23Installing the belt (10) 470
9 10 24Removing the chain (11) 472
9 10 25Installing the chain (11) 473
9 10 26Removing the belt (12) 474
9 10 27Installing the belt (12) 475
9 10 28Removing the belt (13) 477
9 10 29Installing the belt (13) 478
9 10 30Removing the belt (14) 479
9 10 31Installing the belt (14) 480
9 10 32Removing the belt (17) 481
9 10 33Installing the belt (17) 482
9 10 34Removing the belt (18) 484
9 10 35Installing the belt (18) 485
9 10 36Removing the belt (19) 486
9 10 37Installing the belt (19) 487
9 10 38Removing the belt (21) 488
9 10 39Installing the belt (21) 491
9 10 40Removing the belt (25) 492
9 10 41Installing the belt (25) 494
9 10 42Removing the belt (40) 495
9 10 43Installing the belt (40) 496
9 10 44Removing the belt (41) 497
9 10 45Installing the belt (41) 498
9 10 46Removing the belt (42) 499
9 10 47Installing the belt (42) 501
9 10 48Removing the belt (R47) 502
9 10 49Installing the belt (R47) 503
9 10 50Adjusting the belt (R47) 504
9 10 51Removing the belt (49) 505
9 10 52Installing the belt (49) 506
9 10 53Removing the belt (50) 507
9 10 54Installing the belt (50) 508
9 10 55Removing the belt (52) 509
9 10 56Installing the belt (52) 510
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9 10 57Removing the belt (53) 512
9 10 58Installing the belt (53) 514
9 10 59Removing the belt (54) 515
9 10 60Installing the belt (54) 516
9 10 61Removing the chain (55) 517
9 10 62Installing the chain (55) 518
9 10 63Removing the chain (56) 518
9 10 64Installing the chain (56) 519
9 10 65Removing and installing belt (R60) 520
9 10 66Removing and installing belt (R61) 520
9 10 67Removing the chain (K62) 520
9 10 68Installing the chain (K62) 521
9 10 69Adjusting the chain (K62) 521
9 10 70Removing the belt (R63) 522
9 10 71Installing the belt (R63) 522
9 10 72Adjusting the belt (R63) 522
9 10 73Removing the chain (K64) 523
9 10 74Installing the chain (K64) 524
9 10 75Adjusting chain (K64) 525
9 11 Cab / air conditioner 527
9 11 1 Cleaning the cab filters 527
9 11 2 Cleaning the units located in the cab roof 527
9 11 3 Cleaning the windscreen and the side windows 528
9 11 4 Cleaning the condenser 529
9 11 5 Checking the refrigerant level 529
9 11 6 Replacing the filter receiver drier 529
9 11 7 Required refrigerant quantity – refrigerant R 134 a 530
9 11 8 Oil for the compressor 530
9 11 9 Maintenance work before the harvest 530
9 12 Fire extinguisher 531
9 12 1 Checking the fire extinguisher 531
9 13 Compressed air system (accessory) 532
9 13 1 Compressed-air system 532
9 13 2 Compressed air connections 533
9 13 3 Compressed air gun and woven hose 533
9 13 4 Draining the accumulator 534
9 13 5 Pressure controller 534
9 13 6 Checking the safety valve 535
9 14 Straw chopper (LEXION 600) 536
9 14 1 Replacing the free-swinging knives for grain 536
9 14 2 Removing the straw guide plate (straw chopper with radial spreader) 536
9 14 3 Installing the straw guide plate (straw chopper with radial spreader) 537
9 14 4 Removing the straw guide plate (rice straw chopper with standard spreader) 538
9 14 5 Installing the straw guide plate (rice straw chopper with standard spreader) 540
9 14 6 Removing the free-swinging knives for grain 541
9 14 7 Bolting down the free-swinging knives for grain 542
9 14 8 Replacing the stationary knives 544
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9 15 Winter storage 545
9 15 1 Winter storage instructions for combines 545
10 Maintenance – Engine
10 1 Important maintenance instructions 547
10 1 1 Important maintenance instructions and safety rules 547
10 1 2 Cooling water and air intake hoses 547
10 1 3 Coolant 547
10 1 4 Belts 547
10 1 5 Cleaning the engine compartment and hazard areas 548
10 1 6 Alternator 548
10 2 Maintenance schedules 549
10 2 1 Maintenance schedule DaimlerChrysler OM 502 LA 549
10 3 Lubricants charts 551
10 3 1 Lubricants chart for DaimlerChrysler OM 502 LA engine 551
10 3 2 Lubricants chart for DaimlerChrysler OM 502 LA cooling system 551
10 4 Engine overview 552
10 4 1 Engine overview DAIMLER CHRYSLER OM 502 LA 552
10 5 Fuel system / engine oil 553
10 5 1 Fuel system 553
10 5 2 Fuel tank 553
10 5 3 Fuel tank venting 553
10 5 4 Additional fuel tank (LEXION 600, accessory) 554
10 5 5 Shut-off tap for additional fuel tank (LEXION 600, accessory) 554
10 5 6 Replaceable filter – additional tank (LEXION 600) 554
10 5 7 Fuel shut-off tap 555
10 5 8 Water separator / fuel prefilter (standard equipment – small version) 555
10 5 9 Water separator / Fuel pre-filter (accessory) 556
10 5 10Manual fuel primer pump with fuel pre-cleaner (DaimlerChrysler OM 502 LA) 557
10 5 11Replacing the fuel filter element (DaimlerChrysler OM 502 LA) 557
10 5 12Bleeding the fuel system 557
10 5 13Engine oil level check 557
10 5 14Engine oil change 558
10 5 15Draining used oil 559
10 5 16Oil filter 560
10 5 17Topping up engine oil 560
10 6 Cooling system 561
10 6 1 Coolant 561
10 6 2 Draining coolant from the water cooler 561
10 6 3 Topping up coolant 562
10 6 4 Identify the coolant type 563
10 6 5 Coolant mixing ratio 564
10 6 6 Changing the coolant 565
10 6 7 Shut down the overheated engine 566
10 6 8 Cleaning the cooling unit 567
10 6 9 Greasing the chain (K62) 570
10 6 10Mounting the deflectors 570
10 6 11Adjusting the nozzle 572
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10 7 Dry-type air filter 574
10 7 1 Dry-type air cleaner in general 574
10 7 2 Warning device 575
10 7 3 Cleaning the air filter intake screen 576
10 7 4 Cleaning the air filter with plastic housing 576
10 7 5 Cleaning the air filter with metal housing 578
10 7 6 Safety filter cartridge 580
10 7 7 Removing and installing safety cartridge (plastic housing) 581
10 7 8 Removing and installing safety cartridge (metal housing) 582
10 8 Alternator 583
10 8 1 Cleaning the alternator 583
10 9 Electrical system 584
10 9 1 Battery 584
10 9 2 Alternator 585
10 10Problem, cause and / or remedy 586
10 10 1Engine 586
10 11Winter storage 588
10 11 1Engine winter storage 588
11 Lubrication chart
11 1 Lubrication points 589
11 1 1 Greasing cycles 589
11 1 2 Lubrication points – 10 h on the left 592
11 1 3 Lubrication points – 50 h on the left 593
11 1 4 Lubrication points – 50 h on the right 595
11 1 5 Lubrication points – 100 h on the left 596
11 1 6 Lubrication points – 100 h on the right 599
11 1 7 Lubrication points – 500 h on the left 601
11 1 8 Lubrication points – 500 h on the right 602

CLAAS LEXION 600 OPERATOR’S MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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