CLAAS LEXION / MEDION / MEGA CONSPEED 12 CONSPEED 8 CONSPEED 6 Assembly and operator’s manual

Description

CLAAS LEXION / MEDION / MEGA CONSPEED 12 CONSPEED 8 CONSPEED 6 Assembly and operator’s manual

DESCRIPTION:

CLAAS LEXION / MEDION / MEGA CONSPEED 12 CONSPEED 8 CONSPEED 6 Assembly and operator’s manual

INTRODUCTION

This manual provides information on how to use, adjust and service the CLAAS maize picker. Please note that in the following chapters, the CLAAS maize picker is also referred to as front attachment/ machine. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your machine. Also, have assembly of your machine and regular inspections carried out by your specialist workshop. Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time. By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of state-of-the-art technology and of the experience with which your machine has been designed
TABLE OF CONTENTS:

CLAAS LEXION / MEDION / MEGA CONSPEED 12 CONSPEED 8 CONSPEED 6 Assembly and operator’s manual

2 Table of contents
1 Introduction
Introduction 11
Validity 12
2 Table of contents 21
3 Preface
Special care 31
Identification plate 32
Transport on public roads 33
Special note for CONSPEED C
(non-folding) 33
Protective equipment for road transport 34
Driving lights during road transport 35
Additional weights 35
4 Safety rules
Identification of warning and danger signs 41
Intended use 41
General safety and safety precaution instructions 41
Safety prop 43
Safety decals with pictorials 43
5 Specifications
Conspeed 12-75 C 51
Conspeed 8-75 FC 51
Conspeed 8-75 F 51
Conspeed 8-70 FC 51
Conspeed 8-70 F 51
Conspeed 6-80 FC 52
Conspeed 6-80 F 52
Conspeed 6-75 FC 52
Conspeed 6-75 F 52
Conspeed 6-75 C 52
Conspeed 6-70 FC 52
Conspeed 6-70 F 52
Conspeed 6-70 C 52
6 Prior to operation
Check and observe the following before putting into operation 61
Loading/unloading the maize picker 62
Initial mounting of the maize picker 62
Mounting the maize picker – LEXION 63
Mounting to a combine harvester without
Auto Contour System 63
Mounting on to a combine harvester with
Auto Contour System 63
Mounting the maize picker 64
Locking the maize picker 65
Connect the quick release coupling 65
Connect snapper plate position display 66
Fitting drive shafts 67
Connecting the constant velocity joint 68
Removing the maize picker – LEXION 69
Unlocking the maize picker 610
Mounting the maize picker – MEDION 612
Preparing the combine harvester for
mounting the maize picker 612
Removing angle bars 612
Mounting on to a combine harvester with
Auto Contour System 613
Mounting to a combine harvester without
Auto Contour System 614
Mounting the maize picker 615
Locking the maize picker 616
Connect the hydraulic hoses 616
Connecting the power supply 617
Fitting drive shafts 617
Connecting the universal drive shafts 618
Removing the maize picker – MEDION/MEGA 619
Unlocking the maize picker 620
Chopper 622
Engaging the chopper 622
Stands 622
Sheet metal covers 623
Mounting and adjusting the gathering points 623
Vertical adjustment of the gathering points 624
Stop gathering points
(only CONSPEED – 8 rows folding) 625
Locking and unlocking the sheet metal covers 626
Raising the sheet metal covers 627
Snapper plates 628
Adjusting the limit stops of the snapper plates 628
7 Operation
Using the maize picker 71
Work and transport position 72
Working position 72
Transport position 73
Adjusting the snapper plates hydraulically 74
Engaging/disengaging the chopper 75
Cut-out clutch for reaper unit drive 75
Optional equipment 76
Intake auger attachment 76
Cover elevation (B07 0030) 76
CLAAS Autopilot (LEXION) (R05 0050, R05 0060) 77
CLAAS Auto-Contour (R09 0010)
(only CONSPEED model 907/908/909/911/912/914) 78
Sliding blocks 78
Stubble attachments (B07 0040) 78
Stripper angles 78
Down maize auger (only for LEXION) (B05 0020) 79
Rubber ram stops 79
Rubber ram stop screw mounting 79
Rubber ram stop plug mounting 710
74-tooth sprocket 710
CONSPEED – speed matching 711
Shear bar for chopper (B07 0080) 712
Additional lighting – combine harvester (B07 0010) 712
Fitting kit – Montana (M04 0100) 713
Table of contents
0298 3455 – ABA/BA CONSPEED 12 / 8 / 6 22
Table of contents
8 Maintenance
Important Maintenance Instructions 81
Spare Parts 81
Hydraulic system 81
Bolts 81
Lubrication 81
Guards 81
Drive systems 82
Angle drive gearbox 83
Special note for CONSPEED C
(non-folding) 84
Picker and chopper gearbox 85
Drive shaft 87
Clutches 87
Chain clutch 88
Overload clutches 88
Universal drive shaft 89
General information concerning universal drive shafts 810
Universal drive shaft – fitting
LEXION 470 / 430 Montana 810
Chains 812
Cleaning the finger chains 812
Tensioning the finger chains 812
Lubricating the drive chain 813
Tensioning the drive chain 813
Scraper plates 814
Adjusting the scraper plates 814
Picker rollers 815
Attaching the picker rollers 815
Checking the setting of the picker roller knives 815
Snapper plates 815
Basic adjustment of snapper plates 816
Chopper knife 816
Changing the chopper knife 816
Hydraulic system 819
Hydraulic hose connections 819
Swivel device for sheet metal covers 819
Fixing elements 820
Screw connections 820
Connection elements 820
Winter Storage 820
Lubricant table 821
Malfunctions 822
9 Lubrication chart
Safety rules 91
Lubricants 91
Lubrication 91
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CLAAS LEXION / MEDION / MEGA CONSPEED 12 CONSPEED 8 CONSPEED 6 ASSEMBLY AND OPERATOR’S MANUAL:

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