CLAAS LEXION VARIO CUTTERBAR II Operator’s Manual – PDF DOWNLOAD

Description

CLAAS LEXION VARIO CUTTERBAR II Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS LEXION VARIO CUTTERBAR II Operator’s Manual – PDF DOWNLOAD

INTRODUCTION

This manual shows you how to adjust and operate the VARIO cutterbar II for combine harvester models CLAAS LEXION with CLAAS AUTO-CONTOUR

General Information

IMPORTANT INFORMATION

• The instructions contained in this manual should be carefully read and observed by all persons involved with the operation, maintenance and inspection of this machine in order to prevent accidents. In particular, read the section “Safety rules”.
• The use of spare parts, accessories and ancillary equipment, which are not originally manufactured by CLAAS, can change the specified design of this CLAAS machine or detract from its functional performance, with a possible adverse effect on the active and/or passive operational safety of the machine and its occupational safety standards (accident prevention)
• . CLAAS is in no way liable for any damage or personal injury caused through the use of parts other than original CLAAS parts, accessories and ancillary equipment. Technical data, dimensions and weights are given as an indication only. CLAAS reserves the right to make changes subsequently as technical developments continue.
• Liability for errors or omissions not accepted. The indicator boards “front, rear, right and left” are always in direction of travel (forwards).

TABLE OF CONTENTS:

CLAAS LEXION VARIO CUTTERBAR II Operator’s Manual – PDF DOWNLOAD

Introduction 3
Introduction 5
Contents 7
Contents 9
General Information 11
Important information 13
Identification plate / serial number 15
Safety rules 17
Safety rules 19
Identification of warning and danger signs 19
Correct use of the vehicle 19
General safety and accident prevention regulations 19
Safety locks 21
Feed rake safety locks 21
Reel safety locks 21
Safety decals with pictorials 23
Specifications 27
CLAAS VARIO Cutterbar 29
Prior to operation 31
Carry out prior to initial operation 33
Removing the transport fixtures 33
Adjusting the cutterbar floatation springs 33
Operation 35
Converting from the grain cutterbar to the rape cutterbar 37
Electrical switching on the cutterbar 37
Converting the cutterbar 37
Inserting intermediate plates and filler plates 39
Fitting the rape side knife 41
Hydraulic connections (right hand side) 42
Hydraulic and electrical connections (left hand side) 42
Covering the rape knife with the safety guard 43
Operation of the rape cutterbar 44
Switching the left side knife on and off 44
Converting from the rape cutterbar to the grain cutterbar 45
Removing the rape side knife 45
Fitting the dividers 47
Removing intermediate plates and filler plates 48
Operation of the grain cutterbar 53
Manual table adjustment on the cutterbar 53
Table adjustment via CEBIS 53
Manual table adjustment from the operator’s platform 54
Adjustments at the cutterbar 57
Crop dividers 57
Folding the dividers 57
Attaching the outer deflector: 57
Removing the outer deflector: 58
Adjusting the dividers 59
Special crop divider 60
Folding the crop divider points 61
Crop lifters 61
Knife 63
Removing the knife 63
Installing the knife 63
Adjusting the knife height 64
Adjusting the knife clips 64
Spare knife 64
Cutterbar skids 65
Reel 65
Adjusting the reel height 65
Adjusting the reel height (fine adjustment) 66
Reel tines 66
Reel drive 66
Reel fore and aft adjustment 67
Intake auger 67
Adjusting the clearance to the cutterbar trough bottom plate 67
Adjusting the cutterbar stripper profiles 69
Replacing knife sections in the field 70
Maintenance 71
Important maintenance instructions 73
Important maintenance instructions and safety rules 73
Maintenance schedules and lubricants charts 77
Maintenance schedule 77
Lubricants chart 78
Hydraulic system 79
Hydraulic deposits 79
Checking the oil level 79
Changing hydraulic oil 79
Replacing the filter 80
Dismantled oil filter (F) 80
Bleeding the reel cylinders 80
Bleeding the reel cylinders hydraulic fore and aft reel adjustment 81
Knife drive casing 83
Checking the oil level / oil change 83
Knife drive 84
Adjusting jockey pulley V belts 84
Reel height adjustment (Basic setting) 85
Running Rails / Drive Chains / Jockey Pulley / Limit Switch / Potentiometer 87
Adjusting the running rails 87
Cleaning the running rails 87
Drive chain tensioning 87
Tensioning the drive chain for the intake auger 87
Reel drive tensioning 88
Belt run – knife drive 89
Adjusting the tensioning cylinder for the knife drive 90
Adjusting the limit switch 90
Adjusting the potentiometer 91
Suggestions for winter storage 93
Lubrication chart 95
Lubricants and notes 97
Index 103
Index 105
A 105
B 105
C 105
D 105
E 105
F 105
G 105
H 105
I 105
K 105
L 105
M 105
O 105
R 105
S 106
T 106

IMAGES PREVIEW OF THE MANUAL:

CLAAS LEXION VARIO CUTTERBAR II OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M