Claas Mowers COUGAR 1400 COUGAR 1400 RC Operator’s Manual – PDF DOWNLOAD

Description

Claas Mowers COUGAR 1400 COUGAR 1400 RC Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Mowers COUGAR 1400 COUGAR 1400 RC Operator’s Manual – PDF DOWNLOAD

Introduction :

• This operator’s manual is intended primarily for the machine operator and provides information on the use, adjustment, operation and maintenance of the self-propelled mower unit COUGAR. Follow the advice on maintenance and service for your machine in order to obtain maximum performance and long service from your COUGAR.
• The regular inspections of your machine should be carried out by your CLAAS specialist workshop. Neglect in maintenance or service, and incorrect operation will result in poor machine efficiency and loss of valuable time. With correct operation and maintenance, your machine will always give reliable service.

Validity
This operator’s manual is valid for all self-propelled
mower units:
COUGAR 1400 / 1400 RC:
Basic machine:
Type 789
from serial number 789 0 0011
Mower unit
Type 788
from serial number 788 0 1001

TABLE OF CONTENTS:

Claas Mowers COUGAR 1400 COUGAR 1400 RC Operator’s Manual – PDF DOWNLOAD

1 Contents 4
2 Machine description 9
3 Introduction
3 1 Introduction 10
3 2 Validity 10
4 General instructions
4 1 Road travel 11
4 2 Of special importance 12
4 3 Identification plate / serial number 13
Identification plate / machine number 14
Engine serial number 14
Identification plate, auxiliary gearbox 15
Transmission identification plate 15
Axle identification plate 15
Identification plate of telescopic outrigger on mower unit,
centre left 16
Identification plate of telescopic outrigger on mower unit,
centre right 16
Identification plate of mower units, centre left / right and
front centre 17
Identification plate of mower unit, front left 17
Identification plate of mower unit, front right 18
Identification plate of hitch frame, mower unit front 18
5 Safety Rules
5 1 Safety Rules 19
5 2 Wheel chocks 25
Applying the wheel chocks 25
5 3 Battery isolator switch 26
5 4 Safety decals with pictorials 27
6 Specifications
6 1 CLAAS Cougar 1400 / 1400 RC 37
Engine 37
Ground drive 37
Steering 37
Brakes 37
Tyres and air pressures 38
Hydraulic system 38
PTO drives 38
Tightening torques 38
Mower units 39
Dimensions 39
7 Prior to operation – basic machine 40
7 1 Cabin 40
Roof console – overview 40
7 2 Air conditioner 42
Operating and display elements 42
Putting the air conditioner into operation 43
Adjusting the cabin temperature 43
Manually setting the evaporator fan speed 44
Activating ECON mode 45
Deactivating ECON mode 45
REHEAT operation
(demisting cabin windows) 46
Displaying the outside temperature 47
Changing the temperature display to ° Fahrenheit 47
Heating the leg area 47
Fault indicator 48
Temperature sensor F0 fault indicator (cabin, blue) 48
Temperature sensor F1 fault indicator (outlet, yellow) 48
Temperature sensor F2 fault indicator (outside, red) 48
7 3 Mirror 49
External mirror (A) “Road Travel” 49
Switching on the mirror heating 50
Adjusting “Working” mirrors 50
Starting mirror (optional equipment) 51
7 4 Adjusting the lighting 52
Driving lights 52
Working lights 53
Sidefinder (optional equipment) 54
Pathfinder lighting 55
7 5 Roll-up sun blinds 56
Sun blinds front / back 56
Side sun blinds 56
7 6 Cabin roof 57
Opening the cabin roof 57
Closing the cabin roof 57
7 7 Control panel 58
7 8 Central electrical system 59
Electronic components (D) 59
Modules (A) 59
Fuses (F) 60
Relays (K) 61
Main fuse 61
7 9 Adjusting the operator’s seat 62
7 10 Adjusting the steering column 65
Swing the steering column downwards 65
Swinging the steering column upwards 65
Adjusting the steering wheel height 65
Vehicle information unit 66
Multifunction switch 66
7 11 Multifunction handle 67
7 12 Ground speed control lever 68
7 13 Windscreen washer 69
Windscreen washer – front screen 69
Windscreen washer – side windows (additional equipment) 69
7 14 Tyres 71
Mudguards on the mower unit axle 71
8 Prior to operation – mower units
8 1 Check and observe the following prior to operation! 72
8 2 Hitching up front mower units 73
8 3 Prop stands 75
Raising prop stands 75
Lowering prop stands 75
8 4 Hitching up / parking the front mower units 76
8 5 Fitting the mower blades 77
8 6 Swath plates 78
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00 0293 140 5 – BA COUGAR 1400 5
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8 7 Accessory equipment for mower unit 79
Warning beacon 79
Additional clearance lights (optional equipment) 79
High cutting skids (B03 0020) 81
9 Operation – basic machine
9 1 Driving the Cougar 82
Starting the engine 82
Ignition lock 83
Starting the engine 83
Select steering programme 84
Foot switch “Crab steer mode” 84
Starting to drive 85
Select the gear 85
Adjusting the engine speed 86
Using the driving control lever 87
Engaging / disengaging the differential locks 88
Engaging the automatic differential lock 88
Manual engagement of the differential lock 88
Stopping 88
Stopping with the driving control lever 89
Stopping with the foot brake 89
Brakes 90
Foot brake 90
Parking brake 91
Parking the vehicle 91
Towing the vehicle 92
Emergency operation – basic machine (Limp-Home) 94
Rotating the driver’s cabin 96
Reversing fan 97
Manual activation of recirculation fan 97
10 Operation – mower units
10 1 Overview of controls 99
Control panel 100
Multifunction handle 101
Reversal switch M16 102
Master switch (S4) “Mower unit drive” 102
Automatic function 103
Semi-automatic function 104
Sequence control 104
Manual operation 105
Example “Semi-automatic function” 105
Example “Manual operation” 108
10 2 Functions 110
Working position 110
Hydraulic system 113
Setting the lower / upper links 113
Adjusting the lower link 114
Adjusting the upper link 115
Mower unit drive 116
Collision protection 118
Headland position 121
Folded position 123
Mower unit floating 124
Enabling mower unit floating 124
Working width of mower unit 126
10 3 Mowing 128
Instructions for mowing 129
Working with single mower units 131
Recommendation for environmental protection 132
Cutting height 134
Swath width COUGAR 1400 136
Swath width COUGAR 1400 RC 139
Conditioner COUGAR 1400 140
Mowing without conditioning effect
(COUGAR 1400 RC only) 141
10 4 Transport position 143
10 5 Emergency operation – mower units 146
11 Operation – CEBIS 148
11 1 CLAAS CEBIS on-board information system 148
11 2 CEBIS monitor and rotary switch 149
Keypad C 149
Rotary switch D 149
Multi-function controller M 149
Screen areas E (Road view) 150
Screen areas E (Work view) 151
11 3 Navigation 152
11 4 Status display of mower units 153
11 5 “Settings” Menu 154
CLAAS data set 154
Custom settings 154
Current data set 154
Calling the “Settings” menu 155
Display settings 156
Loading settings 157
Changing the settings 158
Storing the current settings 159
11 6 “Vehicle” menu 160
Calling the “Vehicle” menu 161
Adjusting the working speed 162
Adjusting the working speed directly 163
Programming the reversing fan 164
Adjusting the type of actuation for the reversing fan 165
Adjusting the reversing interval 167
Adjusting the duration of fan reversal 168
Setting the field travel mode 169
Adjusting the steering 170
Steering programs 170
4-wheel steering with regaining – standard steering 170
4-wheel steering without regaining 171
Crab steer mode 171
Changing the steering program 172
Monitor display – steering programs 173
Calling up the “Steering” menu 173
Setting 4-wheel steering 174
Setting crab steer mode 175
Setting maximum crab steering angle 176
Setting the crab steer mode directly 177
Setting up the crab steering angle 178
Changing the crab steering angle 179
Displaying the driving information 179
11 7 “Driving information” menu 180
Displaying the driving information 180
Resetting the service counter 180
11 8 “Ground pressure” menu 181
Calling the “Ground pressure” menu 181
6 BA COUGAR 1400 – 00 0293 140 5
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Setting the float set value 182
Setting the float directly 184
Display of float in the working view 185
11 9 “Overlap menu” 187
Calling the “Overlap” menu 187
Adjusting the overlap set value 187
Adjusting the overlap for straight line travel / curve travel 188
Adjusting the connection overlap 189
Direct adjustment of the overlap for straight ahead travel 190
Overlap display in the working view 191
11 10 “Headland” menu 192
Calling the “Headland” menu 192
Adjusting the headland heights 193
Time-dependent delay 194
Speed-dependent delay 196
Changing over the headland mode 196
Changing the headland settings 197
11 11 “Lifting unit” menu 199
Call the “Lifting unit” menu 199
Adjusting the lifting unit 199
Adjusting the lower link 199
Adjusting the upper link 201
11 12 “Maintenance menu” 202
Call the “Maintenance” menu 202
“CEBIS” menu 203
Call the “CEBIS” menu 203
“Monitor contrast” menu 204
Direct adjustment of monitor contrast 204
“On-board Diagnostics” menu 205
“Emergency adjustment” – of mower units 207
Calling the “Emergency adjustment” menu 207
“Limit stops” menu 209
Calling the “Limit stops learning” menu 209
“End stops” menu – Mower unit 210
“Pulses per 100 m” learning menu 212
Menu “Limit stops” – ground speed control lever /
hydrostat 213
“CEBIS Settings” menu 216
Calling the “Settings” menu 216
“Units” menu 217
“Language” menu 218
Setting the menu “Time / Day” 219
“Monitoring” menu 220
“Counter” menu 221
Calling the “Counter” menu 222
Resetting the “Day” counter menu 223
11 13 Faults and remedies 224
Fault signal / long alarm signal 225
Warning signal / three alarm signals 226
Information signal / one alarm signal 226
Emergency mode 227
11 14 Fault code table 229
12 Maintenance – basic machine 273
12 1 Important maintenance instructions 273
Important maintenance instructions and safety rules 273
12 2 Maintenance schedules and lubricants charts 280
Maintenance schedule – basic machine 280
Lubricants chart – basic machine 282
12 3 Protective enclosures 283
Opening the lower engine hood 283
Opening the upper engine hood 283
Opening the vehicle hood 283
Closing the vehicle hood 284
12 4 Hydraulic system 285
Pressure accumulator 285
Checking the hydraulic oil level 285
Changing the hydraulic oil 286
Replacing the hydraulic oil filter in the working hydraulics 286
Replacing the hydraulic oil filter in the drive transmission 287
Replacing the suction filter 287
Replacing the venting filter 288
Topping up hydraulic oil 288
12 5 Gearbox 289
Drive gearbox 289
Checking transmission oil level 289
Changing the transmission oil 289
Topping up transmission oil 290
Transfer gearbox engine take-off 290
Check oil level in transfer gearbox 290
Changing the oil in transfer gearbox 290
Topping up the oil in transfer gearbox 291
Transfer gearbox of mower units 291
Check oil level in transfer gearbox 291
Changing the oil in mower unit transfer gearbox 291
Topping up the oil in mower unit transfer gearbox 292
12 6 Axles 293
Check planetary gear oil level 293
Changing the planetary gear oil 294
Check differential oil level 294
Changing the differential oil 295
12 7 Chassis 296
Wheels / tyres 296
Check tightening torques of wheel nuts / wheel bolts 297
12 8 Air conditioner 298
Checking / cleaning the condenser 298
Checking the refrigerant level 298
Checking the moisture saturation of the filter drier 299
12 9 Cabin 300
Cleaning / replacing the cabin filters 300
Cleaning the units located in the cabin roof 301
Checking the windscreen washer 302
12 10 Compressed air system / brakes 303
Compressed air connection point 303
Take care when removing air 303
Checking / tightening the retaining straps 304
Checking / cleaning the drain valve 304
Checking the pressure regulator 305
Checking the safety valve 305
Releasing the parking brake 306
12 11 Drive belts centre mower unit left / right 307
Removing the drive belts 307
Fitting and tensioning the drive belts 308
12 12 Drive belts, front PTO shaft 309
Removing drive belts, front PTO shaft 309
Fitting and tensioning the drive belts 310
12 13 Cleaning and care 312
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12 14 Recommendations for winter storage 312
13 Maintenance – mower units 313
13 1 Important maintenance instructions 313
Hydraulic system 313
Energy-storage devices / springs 313
Bolts 313
Lubrication 313
Protective devices (guard frames) 313
13 2 Maintenance and lubrication charts 314
Maintenance schedule – mower units 314
Lubricant chart – mower units 316
13 3 Drive diagram COUGAR 1400 317
13 4 Drive diagram COUGAR 1400 RC 318
13 5 Drive Systems 319
Gearboxes 319
Main gearbox in hitch frame 320
Main gearbox of front centre mower unit 321
Gearbox of front left and right mower unit 322
Side gearbox of front centre mower unit, centre left and
right 323
Main gearbox of centre left and right mower unit 324
Drive train of mower unit left / right 325
13 6 V-belts 326
Checking V-belts 326
Tensioning the conditioner drive belts, COUGAR 1400 326
Conditioner, COUGAR 1400 RC 328
Tensioning drive belts 328
Replacing drive belts 328
13 7 Mower head 333
13 8 Wrapping guard 335
13 9 Mower blades 336
Mower blade box 337
Replacing the mower blades 337
Quick-change system for mower blades 338
Mower blade mounting studs
(mower blade quick change system) 342
Bolted mower blades 344
Mower blade fixing (bolted version) 345
13 10 Cutting discs 347
Replacing cutting discs 347
13 11 Conditioning tines 349
Installing and removing the tines 349
13 12 Conditioner rollers 350
Adjusting synchronous running 350
Adjusting the roller spacing 350
13 13 Spring adjustment 352
Adapting front centre mower unit to ground contour 352
Adapting centre left and right mower unit to ground
contour 352
Restricting adaptation of centre left and right mower
unit to ground contour 353
Tension springs – conditioner rollers 354
13 14 Telescopic outrigger 355
Adjusting the play 355
Lubricating the telescopic outriggers 356
13 15 Electrical 357
Speed sensor up to serial no 788 0 1051 357
Speed sensor from serial no 788 0 1052 358
Angle sensor on centre left and right mower unit
swing arm 359
Angle sensor of hydraulic system 360
Measuring cable 361
13 16 Clutches 363
13 17 Drive shaft 364
General information on universal drive shafts 364
Fitting note 364
Removing and mounting guard cones 365
13 18 Hydraulic system 368
Hydraulic hoses 368
Pressure accumulator 368
Hydraulic cylinder with vacuum valve 369
13 19 Lubrication holes 370
13 20 Screw connections 370
13 21 Connecting elements 370
13 22 Cleaning and care 371
13 23 End of season storage 371
14 Maintenance – engine 372
14 1 Important maintenance instructions 372
Important maintenance instructions and safety rules 372
14 2 Maintenance and lubricants chart 374
Maintenance schedule – engine 374
Lubricant charts – engine 375
14 3 Engine Overview 376
14 4 Fuel system – engine oil – V- belts 377
Fuel System 377
Fuel tank 377
Manual fuel pump with fuel pre-cleaner 378
Fuel filter 378
Checking the water separator / draining water 379
Replacing the fuel pre-filter cartridge 379
Replacing the fuel pre-filter cartridge (optional equipment) 380
Venting the fuel system 380
Engine oil level check 381
Changing the engine oil 381
Changing the oil filter 382
Changing breather filter 383
Top up engine oil 383
Ventilator and three-phase alternator drive belts 384
Checking the drive belt condition 384
Checking the screwed connections 384
14 5 Cooling system 385
Coolant 385
Observe coolant type 385
Identifying the coolant type 385
Topping up the coolant 386
Change the coolant 387
Coolant dilution relationship 390
Draining the coolant 390
Topping up coolant 391
Over-pressure 392
Coolant temperature 392
Clean the water cooler, oil cooler and intercooler 393
Cleaning rotor 394
14 6 Air filter – battery – engine faults 395
Dry-type air filter 395
Warning device 395
8 BA COUGAR 1400 – 00 0293 140 5
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Cleaning the air filter suction sieve 395
Cleaning dry-type air filter 395
Replacing the safety cartridge 397
Battery 398
Checking the acid level and acid strength 399
Threephase alternator 399
Engine faults, causes and remedies 400
14 7 Cleaning and care 402
14 8 Over-wintering suggestions for the engine 402
Engine preservation 402
15 Lubrication chart – basic machine
15 1 Lubricants and notes 403
16 Lubrication chart – mower units
16 1 Lubricants and notes 409
17 Index 422

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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