Claas Mowers Disco 3900 TC – Disco 3100 TC AS Operator’s Manual – PDF DOWNLOAD

Description

Claas Mowers Disco 3900 TC – Disco 3100 TC AS Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas Mowers Disco 3900 TC – Disco 3100 TC AS Operator’s Manual – PDF DOWNLOAD

Using the manual :

This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended mainly for the operator and provides information on the use, adjustment, operation and maintenance of the CLAAS harvester.

• Please bear in mind that in the chapters below, the CLAAS harvester is also referred to as the machine. Provided all instructions regarding maintenance and care of your CLAAS harvester are followed, you can count on many years of reliable service from the machine.
• Please have your authorised dealer carry out the assembly and the regular inspections of your CLAAS harvester. Failure to perform maintenance or incorrect operation lead to a reduction in performance and a loss of time.
• If proper operation and careful maintenance are ensured, your CLAAS harvester, which incorporates the latest harvesting technology, will provide you with excellent service. Provided all instructions regarding maintenance and care of your CLAAS harvester are followed, you can count on many years of reliable service from the machine.

TABLE OF CONTENTS:

Claas Mowers Disco 3900 TC – Disco 3100 TC AS Operator’s Manual – PDF DOWNLOAD

1 Machine description
11 DISCO 3900 TC; 3500 TC / TRC; 3100 TC / TRC 9
111 Designations9
12 DISCO 3100 TC AS11
121 Designations 11
2 Introduction
21 General Information 13
211 Using the manual13
212 Validity of manual14
22 Identification plates and identification numbers 15
221 Spare parts and technical questions 15
222 Identification plate 16
3 Safety
31 Basic safety instructions 17
311 General safety information 17
312 Intended use 17
313 Reasonable foreseeable misuse18
314 Directives, statutes and standards 18
315 Technical condition 19
316 Occupational safety 19
317 Hydraulics 21
318 Safety features on the machine 22
319 What to do in the event of hazardous situations and accidents22
3110 Decommissioning and disposal 23
32 Warning and hazard signs 24
321 Labels24
33 Safety decals25
331 General instructions for warning signs25
332 Placement on the machine26
4 Specifications
41 DISCO 3900 TC – Model F5333
411 Dimensions and weight 33
412 Requirements for the tractor 34
413 Design34
414 Tyres 34
415 Noise level 35
42 DISCO 3500 TC / DISCO 3500 TRC – Model F5236
421 Dimensions and weight 36
422 Requirements for the tractor 37
423 Design37
424 Tyres 37
425 Noise level 38
00 0295 391 2 – DISCO 3900 TC; 3500 TC / TRC; 3100 TC / TRC / TC AS – 01/10 5
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43 DISCO 3100 TC / DISCO 3100 TRC – Model F51 39
431 Dimensions and weight 39
432 Requirements for the tractor40
433 Design40
434 Tyres 40
435 Noise level 41
44 DISCO 3100 TC AS – Model F51 42
441 Dimensions and weight 42
442 Requirements for the tractor43
443 Design43
444 Tyres 43
445 Noise level 44
5 Prior to initial operation
51 General information 45
511 Checklist for commissioning45
52 Adaptation to the machine 46
521 Universal drive shaft – check length 46
522 Universal drive shaft – adjusting length47
523 Mounting universal drive shaft on machine48
524 Adjusting the lateral offset 50
53 Accessories 53
531 Crop spreader (G03 0010) 53
532 Swathing plate extension (G03 0060)53
533 High-cut skids (B03 0020) 53
534 Skid extensions (C03 0030)54
535 Hydraulic connection for tractor (R03 0030)54
6 Before putting the machine into operation
61 General information 55
611 Check list for putting into operation 55
7 Attaching / detaching machine
71 Hitching the machine 56
711 General instructions 56
712 Connecting the hitch bracket 57
713 Raising the prop stand57
714 Fitting the universal drive shaft 58
715 Coupling hydraulic hose lines 60
716 Connecting the power supply 65
717 Cross conveyor belt control terminal 65
72 Unhitching the machine66
721 General instructions 66
722 Lowering the prop stand 66
723 Disconnecting the power supply 67
724 Cross conveyor belt control terminal 67
725 Decoupling hydraulic hose lines68
726 Removing universal drive shaft 72
727 Unhitching headstock 72
6 00 0295 391 2 – DISCO 3900 TC; 3500 TC / TRC; 3100 TC / TRC / TC AS – 01/10
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8 Driving and Transport
81 General information 73
811 Road travel73
812 Field driving76
813 Handling 76
82 Transport position77
821 Folding down safety devices 77
822 Lifting the mower unit 78
823 Swinging to transport position 79
824 Lowering the cross conveyor belt to working and transport position 80
83 Loading machine 81
831 Loading / unloading machine 81
9 Setup for work use
91 Working position 82
911 Folding safety devices82
912 Adjusting the hitch bracket 83
913 Adjusting the mower head load relief 83
914 Adjusting the cutting height85
92 Conditioner of DISCO 3900 TC / 3500 TC / 3100 TC / TC AS 86
921 Conditioner speed 86
922 Chicane plate 86
923 Swathing plates 87
924 Crop spreader 88
93 DISCO 3500 TRC / 3100 TRC conditioner 89
931 Swathing plates 89
932 Mowing without conditioner effect 89
94 Cross conveyor belt of DISCO 3100 TC AS91
941 Adjusting the discharge flap91
942 Cross conveyor belt – Adjusting the throwing distance 92
10 Working
101 Working in the field 93
1011 General instructions 93
1012 Swinging into working position 95
1013 Lowering the mower unit 96
102 Mowing 97
1021 Putting the machine into operation 97
1022 Mowing methods98
1023 Turning area position 99
1024 Instructions for mowing 100
1025 Difficult conditions of use 101
1026 Recommendation for environmental protection101
103 Mowing with cross conveyor belt DISCO 3100 TC AS 103
1031 Putting the machine into operation 103
1032 Lifting / lowering the cross conveyor belt 104
1033 Starting / stopping the cross conveyor belt 104
1034 Mowing methods 105
00 0295 391 2 – DISCO 3900 TC; 3500 TC / TRC; 3100 TC / TRC / TC AS – 01/10 7
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11 Maintenance
111 General warning signs107
1111 Bolts 107
1112 Lubrication107
1113 Wheels / tyres 108
1114 Hydraulic system 109
1115 Electrical system 109
1116 Protective guards 110
1117 Parts 110
1118 Unbalance110
1119 Cleaning and care 111
11110Winter storage recommendations 112
112 Maintenance schedule113
1121 Service intervals113
113 Lubricants 115
1131 Lubricants chart115
114 Gearbox / clutch / universal drive shaft 118
1141 Main gearbox 119
1142 Transfer gearbox 122
1143 Angle drive126
1144 Maintaining universal drive shaft 128
1145 Friction clutch 129
1146 Venting the friction clutch 129
1147 Replacing the friction discs130
115 Transport chassis131
1151 Wheels and tyres 131
1152 Wheel change 132
116 Hitch 133
1161 Adjusting the hitch bracket pressure springs 133
117 Hydraulics 134
1171 Hydraulic system 134
1172 Hydraulic hose lines 135
1173 Accumulator 136
1174 Tensioning the hydraulic pump drive belt 137
1175 Replacing the drive belt hydraulic pump 137
1176 Cross conveyor belt hydraulic oil 138
118 Mowing unit 139
1181 Mower head gearbox140
1182 Mower knife box143
1183 Replacing the knives144
1184 Knife holder 150
1185 Maintaining the cutting disc 152
1186 Replacing the cutting discs153
1187 Installing the pinion units 154
1188 Adjusting the safety guard155
1189 Anti-wrapping guard 156
8 00 0295 391 2 – DISCO 3900 TC; 3500 TC / TRC; 3100 TC / TRC / TC AS – 01/10
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119 Crop processing157
1191 Tensioning the conditioner drive belt157
1192 Changing conditioner drive belts 157
1193 Installing/removing the conditioner tines DISCO 3900 TC / 3500 TC / 3100 TC 159
1194 DISCO 3500 TRC / 3100 TRC conditioner rollers 160
1110Crop discharge 162
11101Adjusting the cross conveyor belt 162
1111Attachment parts/machine body 166
11111 Adjusting the suspended frame tension springs 166
1112Problems and remedies 167
12 Lubrication chart
121 Lubrication points 170
1211 Lubricants170
1212 Lubrication intervals 171
1213 Lubrication points – 8 h 174
1214 Lubrication points – 20 h 175
1215 Lubrication points – 100 h178
1216 Lubrication points – 250 h179

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